TIGHTENING TORQUES
2-24
Fuel tank bracket bolt (front side)
M8
2
16 Nm (1.6 m·kg, 11 ft·lb)
Fuel tank bracket nut (rear side)
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Sub-fuel tank bolt
M6
3
10 Nm (1.0 m·kg, 7.2 ft·lb)
Rider seat bracket bolt
M8
2
23 Nm (2.3 m·kg, 17 ft·lb)
Fuel tank and fuel tank bracket
bolt (front side)
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
Fuel tank and fuel tank bracket
bolt (rear side)
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Meter cover bolt
M6
3
7 Nm (0.7 m·kg, 5.1 ft·lb)
Fuel pump bolt
M5
6
5 Nm (0.5 m·kg, 3.6 ft·lb)
Fuel return pipe holder bolt
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Air filter case bracket bolt
M8
3
16 Nm (1.6 m·kg, 11 ft·lb)
Canister bolt
M6
2
7 Nm (0.7 m·kg, 5.1 ft·lb)
For Cali-
fornia
only
Front wheel axle
M18
1
72 Nm (7.2 m·kg, 52 ft·lb)
Front wheel axle pinch bolt
M8
1
23 Nm (2.3 m·kg, 17 ft·lb)
Rear wheel axle nut
M18
1
150 Nm (15.0 m·kg, 110 ft·lb)
Locknut (drive belt adjusting bolt)
M8
2
16 Nm (1.6 m·kg, 11 ft·lb)
Front brake caliper bolt
M10
4
40 Nm (4.0 m·kg, 29 ft·lb)
Front brake hose union bolt (front
brake caliper side)
M10
2
32 Nm (3.2 m·kg, 23 ft·lb)
Rear brake caliper bolt
M10
2
27 Nm (2.7 m·kg, 19 ft·lb)
Front brake disc bolt
M6
12
23 Nm (2.3 m·kg, 17 ft·lb)
Rear brake disc bolt
M6
6
18 Nm (1.8 m·kg, 13 ft·lb)
Bleed screw (front brake caliper)
M8
2
6 Nm (0.6 m·kg, 4.3 ft·lb)
Bleed screw (rear brake caliper)
M7
1
6 Nm (0.6 m·kg, 4.3 ft·lb)
Rear wheel pulley nut
M12
5
95 Nm (9.5 m·kg, 68 ft·lb)
Left side cover and sub-fuel tank
bracket bolt
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Left side cover bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Seat lock cable assembly bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Lead holder bracket bolt
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Right side cover bolt
M6
1
10 Nm (1.0 m·kg, 7.2 ft·lb)
Starter motor lead bolt (starter
relay side)
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Positive battery lead bolt (starter
relay side)
M6
1
7 Nm (0.7 m·kg, 5.1 ft·lb)
Rear fender bracket and frame
bolt
M10
4
40 Nm (4.0 m·kg, 29 ft·lb)
Item
Thread
size
Q’ty
Tightening torque
Remarks
LT
LS
LT
LT
LT
LT
Summary of Contents for XV19SW 2006
Page 6: ......
Page 8: ......
Page 24: ...SPECIAL TOOLS 1 15...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Page 78: ...CABLE ROUTING 2 53...
Page 86: ...CABLE ROUTING 2 61...
Page 89: ......
Page 122: ...ELECTRICAL SYSTEM 3 33 a b 1...
Page 125: ......