2-7
MAINTENANCE SPECIFICATIONS
Piston rings:
Top ring:
Type
Barrel
----
Dimensions (B × T)
1.2 × 3.5 mm (0.05 × 0.14 in)
----
End gap (installed)
0.20–0.30 mm (0.008–0.012 in)
0.55 mm (0.022
in)
Side clearance (installed)
0.030–0.065 mm (0.0012–0.0026 in)
0.12 mm (0.005
in)
2nd ring:
Type
Taper
----
Dimensions (B × T)
1.00 × 3.35 mm (0.04 × 0.13 in)
----
End gap (installed)
0.35–0.50 mm (0.014–0.020 in)
0.85 mm (0.033
in)
Side clearance
0.020–0.055 mm (0.0008–0.0022 in)
0.12 mm (0.005
in)
Oil ring:
Dimensions (B × T)
2.0 × 2.9 mm (0.08 × 0.11 in)
----
End gap (installed)
0.2–0.5 mm (0.01–0.02 in)
----
Crankshaft:
Crank width "A"
61.95–62.00 mm (2.439–2.441 in)
----
Runout limit "C"
0.03 mm (0.0012 in)
0.05 mm (0.002
in)
Big end side clearance "D"
0.15–0.45 mm (0.0059–0.0177 in)
0.50 mm (0.02
in)
Small end free play "F"
0.4–1.0 mm (0.02–0.04 in)
2.0 mm (0.08
in)
Balancer:
Balancer drive method
Gear
----
Air filter oil grade:
Foam-air-filter oil or equivalent oil
----
Item
Standard
Limit
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......