2-10
MAINTENANCE SPECIFICATIONS
Swingarm:
Swingarm free play limit
End
----
1.0 mm (0.04
in)
Wheel:
Front wheel type
Spoke wheel
----
Rear wheel type
Spoke wheel
----
Front rim size/material
21 × 1.60/Aluminum
----
Rear rim size/material
18 × 2.15/Aluminum
----
Rim runout limit:
Radial
----
2.0 mm (0.08
in)
Lateral
----
2.0 mm (0.08
in)
Drive chain:
Type/manufacturer
DID520VM/DAIDO
----
Number of links
113 links + joint
----
Chain slack
48–58 mm (1.9–2.3 in)
----
Chain length (15 links)
----
239.3 mm
(9.42 in)
Front disc brake:
Disc outside dia. × Thickness
250 × 3.0 mm (9.84 × 0.12 in)
250 × 2.5 mm
(9.84 × 0.10 in)
Pad thickness
4.4 mm (0.17 in)
1.0 mm (0.04
in)
Master cylinder inside dia.
11.0 mm (0.433 in)
----
Caliper cylinder inside dia.
27.0 mm (1.063 in) × 2
----
Brake fluid type
DOT #4
----
Rear disc brake:
Disc outside dia. × Thickness
245 × 4.0 mm (9.65 × 0.16 in)
245 × 3.5 mm
(9.65 × 0.14 in)
Deflection limit
----
0.15 mm
(0.006 in)
Pad thickness
6.4 mm (0.25 in)
1.0 mm (0.04
in)
Master cylinder inside dia.
11.0 mm (0.433 in)
----
Caliper cylinder inside dia.
25.4 mm (1.000 in) × 1
----
Brake fluid type
DOT #4
----
Brake lever and brake pedal:
Brake lever position
95 mm (3.74 in)
----
Brake pedal height (vertical height above footrest
top)
10 mm (0.39 in)
----
Clutch lever free play (lever end)
8–13 mm (0.31–0.51 in)
----
Throttle grip free play
3–5 mm (0.12–0.20 in)
----
Item
Standard
Limit
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......