5-35
OIL FILTER ELEMENT AND WATER PUMP
2. Install:
•
Right crankcase cover "1"
•
Bolt "2"
•
Bolt
•
Apply the engine oil on the impeller
shaft end.
•
When installing the crankcase cov-
er onto the crankcase, be sure that
the impeller shaft end "2" aligns
with the balancer end slot "3".
•
Tighten the bolts in stage, using a
crisscross pattern.
INSTALLING THE KICKSTARTER
CRANK
1. Install:
•
Kickstarter crank "1"
•
Washer
•
Bolt (kickstarter crank)
Install so that there is a clearance "a"
of 8 mm (0.31 in) or more between
the kickstarter and frame and that the
kickstarter does not contact the
crankcase cover when it is pulled.
2. Install:
•
Oil tank breather hose "1"
•
Clamp "2"
INSTALLING THE WATER PUMP
HOUSING
1. Install:
•
Dowel pin "1"
•
O-ring "2"
Apply the lithium soap base grease
on the O-ring.
2. Install:
•
Water pump housing "1"
•
Bolt (water pump housing) "2"
•
Washer "3"
•
Coolant drain bolt "4"
3. Install:
•
O-ring "3"
•
Coolant pipe "1"
•
Bolt (coolant pipe) "2"
Apply the lithium soap base grease
on the O-ring.
INSTALLING THE OIL FILTER
ELEMENT
1. Install:
•
Oil filter element "1"
•
O-ring "2"
•
Oil filter element cover "3"
•
Bolt (oil filter element cover)
Apply the lithium soap base grease
on the O-ring.
Bolt:
12 Nm (1.2 m•kg, 8.7
ft•lb)
Bolt:
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (kickstarter crank):
33 Nm (3.3 m•kg, 24
ft•lb)
Clamp:
2 Nm (0.2 m•kg, 1.4
ft•lb)
Bolt (water pump hous-
ing):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Coolant drain bolt:
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (coolant pipe):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (oil filter element
cover):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......