2-16
TIGHTENING TORQUES
1. First, tighten the steering ring nut approximately 38 Nm (3.8 m•kg, 27 ft•lb) by using the steering nut wrench, then loosen
the steering ring nut one turn.
2. Retighten the steering ring nut 7 Nm (0.7 m•kg, 5.1 ft•lb).
ELECTRICAL
Tighten the rotor nut to 65 Nm (6.5 m•kg, 47 ft•lb), loosen and retighten the rotor nut to 65 Nm (6.5 m •kg, 47 ft•lb).
△
Front fender mounting
M6 × 1.0
4
7
0.7
5.1
△
Rear fender mounting(front)
M6 × 1.0
2
7
0.7
5.1
△
Rear fender mounting (rear)
M6 × 1.0
2
11
1.1
8.0
Multi-function display bracket mounting
M6 × 1.0
2
7
0.7
5.1
Multi-function display mounting
M5 × 0.8
2
4
0.4
2.9
Plate 1 and protector
M5 × 0.8
2
4
0.4
2.9
Plate 2 and protector
—
2
0.5
0.05
0.36
Speed sensor lead holder and under bracket
M6 × 1.0
1
13
1.3
9.4
Headlight body and headlight unit
—
2
1
0.1
0.7
△
Headlight mounting (left and right)
M6 × 1.0
2
7
0.7
5.1
Taillight mounting
—
3
1
0.1
0.7
Taillight lead clamp and rear fender
—
3
0.5
0.05
0.36
△
Catch tank (upper)
M6 × 1.0
1
16
1.6
11
△
Catch tank (lower)
M6 × 1.0
1
7
0.7
5.1
△
Footrest bracket and frame
M10 × 1.25
4
55
5.5
40
Sidestand mounting
M10 × 1.25
1
25
2.5
18
Part to be tightened
Thread size
Q'ty
Tightening torque
Nm
m•kg
ft•lb
Part to be tightened
Thread size
Q'ty
Tightening torque
Nm
m•kg
ft•lb
Stator
M5 × 0.8
2
7
0.7
5.1
Holder (AC magneto lead)
M5× 0.8
2
10
1.0
7.2
Rotor
M12 × 1.25
1
Refer to NOTE.
Neutral switch
M5 × 0.8
2
4
0.4
2.9
Starter motor
M6 × 1.0
2
10
1.0
7.2
Starter relay terminal
M6 × 1.0
2
4
0.4
2.9
Pickup coil
M6 × 1.0
2
10
1.0
7.2
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......