3-2
MAINTENANCE INTERVALS
CLUTCH
Inspect and adjust
●
●
Inspect housing, friction plate, clutch
plate and spring.
Replace
●
TRANSMISSION
Inspect
●
Replace bearing
●
SHIFT FORK, SHIFT CAM,
GUIDE BAR
Inspect
●
Inspect wear.
ROTOR NUT
Retighten
●
●
MUFFLER
Inspect and retighten
●
●
Clean
●
Replace
●
CRANK
Inspect and clean
●
●
CARBURETOR
Inspect, adjust and clean
●
●
AIR INDUCTION SYSTEM
Inspect and clean
●
●
●
●
SPARK PLUG
Inspect and clean
●
●
Replace
●
DRIVE CHAIN
Use chain lube.
Lubricate, slack, alignment
●
●
Chain slack: 48–58 mm (1.9–2.3 in)
Replace
●
COOLING SYSTEM
Check coolant level and leakage
●
●
Check radiator cap operation
●
Replace coolant
●
Every two years
Inspect hoses
●
OUTSIDE NUTS AND BOLTS
Retighten
●
●
Refer to "STARTING AND BREAK-
IN" section in the CHAPTER 1.
AIR FILTER
Clean and lubricate
●
●
Use foam air-filter oil or equivalent oil.
Replace
●
OIL FILTER
Replace
●
●
FRAME
Clean and inspect
●
●
Item
After
break-
in
Every
race
Every
third
(or 500
km)
Every
fifth (or
1,000
km)
As re-
quired
Remarks
3
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......