Yamaha WR450Fv2008, Owner'S Service Manual

Page: 101 / 220

5-7
CARBURETOR
HANDLING NOTE
Do not loosen the screw (throttle
position sensor) "1" except when
changing the throttle position sen-
sor due to failure because it will
cause a drop in engine perfor-
mance.
CHECKING THE CARBURETOR
1. Inspect:
•
Carburetor body
Contamination
→
Clean.
•
Use a petroleum based solvent for
cleaning. Blow out all passages and
jets with compressed air.
• Never use a wire.
2. Inspect:
•
Main jet "1"
• Pilot jet "2"
•
Needle jet "3"
• Starter jet "4"
•
Pilot air jet "5"
• Leak jet "6"
Damage
→
Replace.
Contamination
→
Clean.
• Use a petroleum based solvent for
cleaning. Blow out all passages and
jets with compressed air.
•
Never use a wire.
CHECKING THE NEEDLE VALVE
1. Inspect:
•
Needle valve "1"
• Valve seat "2"
Grooved wear "a"
→
Replace.
Dust "b"
→
Clean.
• Filter "c"
Clogged
→
Clean.
CHECKING THE THROTTLE
VALVE
1. Check:
• Free movement
Stick
→
Repair or replace.
Insert the throttle valve "1" into the
carburetor body, and check for free
movement.
CHECKING THE JET NEEDLE
1. Inspect:
• Jet needle "1"
Bends/wear
→
Replace.
• Clip groove
Free play exists/wear
→
Replace.
MEASURING AND ADJUSTING
THE FLOAT HEIGHT
1. Measure:
•
Float height "a"
Out of specification
→
Adjust.
Measurement and adjustment
steps:
a. Hold the carburetor in an upside
down position.
• Slowly tilt the carburetor in the op-
posite direction, then take the mea-
surement when the needle valve
aligns with the float arm.
• If the carburetor is level, the weight
of the float will push in the needle
valve, resulting in an incorrect mea-
surement.
b. Measure the distance between
the mating surface of the float
chamber and top of the float using
a vernier calipers.
The float arm should be resting on the
needle valve, but not compressing
the needle valve.
c. If the float height is not within
specification, inspect the valve
seat and needle valve.
d. If either is worn, replace them
both.
e. If both are fine, adjust the float
height by bending the float tab "b"
on the float.
f. Recheck the float height.
CHECKING THE FLOAT
1. Inspect:
• Float "1"
Damage
→
Replace.
CHECKING THE STARTER
PLUNGER
1. Inspect:
•
Cold starter plunger "1"
• Hot starter plunger "2"
Wear/damage
→
Replace.
Float height:
8.0 mm (0.31 in)