2-22
CABLE ROUTING DIAGRAM
C.
Fasten the diode (at the mark-
ing), throttle cable and hot start-
er cable onto the frame. Locate
the clamp end facing toward the
lower right of the frame and with
the tie end facing downward.
D.
Fasten the wire harness, throttle
position sensor lead and clutch
cable onto the frame. Pass the
clamp through the hole in the
stay (air cut-off valve). Locate
the clamp end facing toward the
lower side of the frame and cut
off the tie end.
E.
Fasten the throttle position sen-
sor lead onto the frame. Locate
the clamp end facing toward the
lower side of the frame and cut
off the tie end.
F.
Pass the carburetor breather
hoses, carburetor overflow hose
and catch tank breather hose
between the connecting rod and
cross tube (frame).
G.
Pass the neutral switch lead on
the inside of the engine bracket.
H.
Fasten the neutral switch lead
and AC magneto lead onto the
frame. Locate the clamp end
facing toward the outside of the
frame and tie end facing toward
the rear of the frame.
I.
Fasten the AC magneto lead
and neutral switch lead onto the
frame. Locate the clamp end
facing toward the rear of the
frame and cut off the tie end.
J.
Pass the neutral switch lead and
AC magneto lead on the inside
of the wire harness.
K.
Fasten the AC magneto lead
and neutral switch lead onto the
frame.
L.
Pass the wire harness through
the cable guide.
M. Locate the couplers in the frame
recess.
N.
Pass the carburetor breather
hoses, carburetor overflow hose
and catch tank breather hose so
that the hoses do not contact the
rear shock absorber.
O.
Secure the coupler by pushing it
into the hole in the headlight
unit.
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......