2-9
MAINTENANCE SPECIFICATIONS
CHASSIS
Lubrication system:
Oil filter type
Paper type
----
Oil pump type
Trochoid type
----
Tip clearance
0.12 mm or less (0.0047 in or less)
0.20 mm (0.008
in)
Side clearance
0.09–0.17 mm (0.0035–0.0067 in)
0.24 mm (0.009
in)
Housing and rotor clearance
0.03–0.10 mm (0.0012–0.0039 in)
0.17 mm
(0.0067 in)
Bypass valve setting pressure
40–80 kPa (0.4–0.8 kg/cm
2
, 5.69–11.38
psi)
----
Cooling:
Radiator core size
Width
120.2 mm (4.73 in)
----
Height (Left/Right)
260 mm (10.24 in)/240 mm (9.45 in)
----
Thickness
22 mm (0.87 in)
----
Radiator cap opening pressure
110 kPa (1.1 kg/cm
2
, 15.6 psi)
----
Radiator capacity (total)
0.57 L (0.50 Imp qt, 0.60 US qt)
----
Water pump
Type
Single-suction centrifugal pump
----
Item
Standard
Limit
Item
Standard
Limit
Steering system:
Steering bearing type
Taper roller bearing
----
Front suspension:
CDN
AUS, NZ, ZA
Front fork travel
300 mm (11.8 in)
←
----
Fork spring free length
460 mm (18.1 in)
←
455 mm (17.9
in)
Spring rate, STD
K = 4.5 N/mm (0.459 kg/
mm, 25.7 lb/in)
←
----
Optional spring/spacer
Yes
←
----
Oil capacity
648 cm
3
(22.8 lmp oz,
21.9 US oz)
655 cm
3
(23.1 lmp oz,
22.1 US oz)
----
Oil level
132 mm (5.20 in)
125 mm (4.92 in)
----
<Min.–Max.> (From top of outer tube with inner
tube and damper rod fully compressed without
spring.)
95–150 mm (3.74–5.91
in)
←
----
Oil grade
Suspension oil "S1"
←
----
Inner tube outer diameter
48 mm (1.89 in)
←
----
Front fork top end
Zero mm (Zero in)
←
----
Rear suspension:
Shock absorber travel
130 mm (5.12 in)
----
Spring free length
260 mm (10.24 in)
----
Fitting length
252.5 mm (9.94 in)
----
<Min.–Max.>
238.5–258.5 mm (9.39–10.18 in)
----
Spring rate, STD
K = 54.0 N/mm (5.50 kg/mm, 308.0 lb/in)
----
Optional spring
Yes
----
Enclosed gas pressure
1,000 kPa (10 kg/cm
2
, 142 psi)
----
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......