2-8
MAINTENANCE SPECIFICATIONS
Clutch:
Friction plate thickness
2.92–3.08 mm (0.115–0.121 in)
2.8 mm (0.110
in)
Quantity
8
----
Clutch plate 1 thickness
1.9–2.1 mm (0.075–0.083 in)
----
Quantity
4
----
Warp limit
----
0.1 mm (0.004
in)
Clutch plate 2 thickness
1.5–1.7 mm (0.059–0.067 in)
----
Quantity
3
----
Warp limit
----
0.1 mm (0.004
in)
Clutch spring free length
50.0 mm (1.97 in)
49.0 mm (1.93
in)
Quantity
6
----
Clutch housing thrust clearance
0.10–0.35 mm (0.0039–0.0138 in)
----
Clutch housing radial clearance
0.010–0.044 mm (0.0004–0.0017 in)
----
Clutch release method
Inner push, cam push
----
Shifter:
Shifter type
Cam drum and guide bar
----
Guide bar bending limit
----
0.05 mm (0.002
in)
Kickstarter:
Type
Ratchet type
----
Carburetor:
I. D. mark
5TJE E0
----
Main jet (M.J)
#162
----
Main air jet (M.A.J)
ø2.0
----
Jet needle (J.N)
NFNT
----
Cutaway (C.A)
1.5
----
Pilot jet (P.J)
#45
----
Pilot air jet (P.A.J)
#70
----
Pilot outlet (P.O)
ø0.9
----
Bypass (B.P)
ø1.0
----
Valve seat size (V.S)
ø3.8
----
Starter jet (G.S)
#65
----
Leak jet (Acc.P)
#60
----
Float height (F.H)
8 mm (0.31 in)
----
Engine idle speed
1,750–1,950 r/min
----
Intake vacuum
34.8–40.1 kPa (261–301 mmHg, 10.28–
11.85 inHg)
----
Hot starter lever free play
3–6 mm (0.12–0.24 in)
----
Item
Standard
Limit
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......