6-33
SWINGARM
HANDLING NOTE
Support the machine securely so
there is no danger of it falling over.
REMOVING THE CAP
1. Remove:
•
Left cap "1"
Remove with a slotted-head screw-
driver inserted under the mark "a" on
the left cap.
REMOVING THE BEARING
1. Remove:
•
Bearing "1"
Remove the bearing by pressing its
outer race.
CHECKING THE SWINGARM
1. Inspect:
•
Bearing "1"
•
Bushing "2"
Free play exists/unsmooth revolu-
tion/rust
→
Replace bearing and
bushing as a set.
2. Inspect:
•
Oil seal "3"
Damage
→
Replace.
CHECKING THE RELAY ARM
1. Inspect:
•
Bearing "1"
•
Collar "2"
Free play exists/unsmooth revolu-
tion/rust
→
Replace bearing and
collar as a set.
2. Inspect:
•
Oil seal "3"
Damage
→
Replace.
CHECKING THE CONNECTING
ROD
1. Inspect:
•
Bearing "1"
•
Collar "2"
Free play exists/unsmooth revolu-
tion/rust
→
Replace bearing and
collar as a set.
2. Inspect:
•
Oil seal "3"
Damage
→
Replace.
INSTALLING THE BEARING AND
OIL SEAL
1. Install:
•
Bearing "1"
•
Oil seal "2"
To swingarm.
•
Apply the molybdenum disulfide
grease on the bearing when install-
ing.
•
Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
•
First install the outer and then the
inner bearings to a specified depth
from inside.
2. Install:
•
Bearing "1"
•
Washer "2"
•
Oil seal "3"
To relay arm.
•
Apply the molybdenum disulfide
grease on the bearing when install-
ing.
•
Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
•
Apply the molybdenum disulfide
grease on the washer.
3. Install:
•
Bearing "1"
•
Oil seal "2"
To connecting rod.
•
Apply the molybdenum disulfide
grease on the bearing when install-
ing.
•
Install the bearing by pressing it on
the side having the manufacture's
marks or numbers.
Installed depth of bear-
ings:
Outer "a": Zero mm
(Zero in)
Inner "b": 6.5 mm (0.26
in)
Installed depth of bear-
ings "a":
Zero mm (Zero in)
Installed depth of bear-
ings "a":
Zero mm (Zero in)
Summary of Contents for WR450Fv2008
Page 2: ......
Page 43: ...2 18 TIGHTENING TORQUES ...
Page 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 69: ...3 16 ENGINE INTAKE EXHAUST ...
Page 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Page 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Page 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Page 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Page 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Page 219: ......