Yamaha FJR1300A(D), Service Manual

Page: 127 / 662

CABLE ROUTING
2-56
1. Clutch hose
2. AC magneto lead
3. Rectifier/regulator lead
4. Air filter case breather hose
5. Gear position switch lead
6. Fuel tank breather/overflow hose
7. Sidestand switch
8. Sidestand switch lead
9. Oil level switch lead
10. Coolant reservoir breather hose
11. Coolant reservoir
12. Horn lead
13. Brake hose (brake pipe/upper joint assembly to left
front brake caliper)
14. Front wheel sensor
15. Starter motor lead
16. Accelerator position sensor lead
17. Throttle servo motor lead
18. Crankshaft position sensor lead
19. Wire harness
20. Brake pipe (metering valve to right front brake
caliper)
21. Brake pipe (brake pipe/upper joint assembly to
front brake calipers)
22. Brake pipe (front brake master cylinder to brake
pipe/lower joint assembly)
A. Route the clutch hose in front of the front fork as
shown in the illustration.
B. Secure the plastic band by inserting the projection
on the band into the hole in the windshield drive
unit bracket, and then fasten the handlebar switch
leads, front wheel sensor lead, grip warmer leads,
front brake light switch lead, and clutch switch lead
with the band, making sure that the end of the
band faces down. Do not cut off the excess end of
the plastic band.
C. Route the AC magneto lead to the outside of the
horn lead.
D. To fuel tank
E. Insert the projection on the wire harness holder
completely into the hole in the frame.
F. Route the gear position switch lead so that the
coupler is positioned as shown in the illustration.
G. Pass the fuel tank breather/overflow hose through
the guide on the universal joint dust cover.
H. Pass the air filter case breather hose through the
guide on the muffler bracket.
I. When installing the left side cowling, make sure
that the end of the coolant reservoir breather hose
protrudes from the bottom of the cowling.
J. Make sure that the paint mark on the coolant
reservoir breather hose is positioned to the rear of
the holder.
K. To horn
L. 43
–
53 mm (1.69
–
2.09 in)
M. 60
–
70 mm (2.36
–
2.76 in)
N. Fasten the grommets on the front wheel sensor
lead and the brake hose (brake pipe/upper joint
assembly to left front brake caliper) with the holder.
O. Pass the front wheel sensor lead through the
guide.
P. Fasten the grommet on the front wheel sensor lead
with the holder.
Q. Route the front wheel sensor lead between the left
front brake caliper and the brake hose (brake
pipe/upper joint assembly to left front brake
caliper).
R. Fasten the front wheel sensor lead to the brake
hose (brake pipe/upper joint assembly to left front
brake caliper) with the two holders, making sure to
position the lead to the inside of the hose.
S. Fasten the clutch hose with the holder.
T. After securing the wire harness, rotate the hose
clamp until the ends of the clamp contact the
harness.
U. Route the starter motor lead and crankshaft
position sensor lead under the throttle body pulley
bracket.
V. Route the starter motor lead between the rear
balancer cover bolt and the rib on the crankcase.
W. When installing the clutch hose onto the clutch
release cylinder, make sure that the pipe section
on the end of the hose contacts the stopper on the
clutch release cylinder body.
X. Fasten the protective sleeve of each lead.