K021 Instructions v1.0
Bag C
Page 21
C4)
Remove the diff gear (ASC 7664), one diff bearing (6204), and the diff ball packet
(6500) from Bag C. Press the bearing firmly into the center of the diff gear.
5)
Remove the balls from the packet and put them in
a handy spot on your bench. Keep them clean!
Now push one diff ball into each of the 12 holes in
the diff gear.
C6)
Put a thin bead of diff lube (clear) around the diff
gear on top of the balls. Do this to each side.
Use the lube carefully, coating each ball. You
don’t need much, and the excess attracts dirt.
The gear itself never contacts the rings or the
outdrives, so you only need enough for the balls.
C7)
Remove from Bag C the diff thrust bolt (ASC 7677), two small thrust washers
(ASC 7677), and the bag of thrust balls (ASC 7677). These balls are smaller
than the diff balls, and there are just six of them. Slide one thrust washer over
the screw all the way to the head of the screw. Remove the thrust balls from
their bag and have them in a handy spot on your bench. Keep them clean! Now
apply a bead of thrust lube to the washer on the screw as shown in the right
photo. (Thrust lube not included.)
