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QAY220 All Terrain Crane Operation Manual

V

8-1-5 Notes ...................................................................................................................................... 8-2

8-2 Lowering limiter (counter) .......................................................................................................... 8-3

8-3 Safety switch of electric proportional system .............................................................................. 8-4

8-4 Electronic level gauge.................................................................................................................. 8-5

8-5  Hydraulic safety valve ................................................................................................................ 8-6

8-6  Hydraulic oil filter clogged warning lamp.................................................................................. 8-6

8-7  Low oil pressure warning lamp .................................................................................................. 8-7

8-8  High water temperature warning lamp ....................................................................................... 8-7

Chapter 9 General cautions in operation .................................................................................................... 9-1

Chapter 10 Periodic inspections ............................................................................................................... 10-1

10-1 General ..................................................................................................................................... 10-1

10-2 Daily check .............................................................................................................................. 10-1

10-3 Weekly inspections .................................................................................................................. 10-2

10-4 Irregular inspections ................................................................................................................ 10-2

10-5 Test requirements ..................................................................................................................... 10-2

10-6 Checklist .................................................................................................................................. 10-3

Chapter 11 Transporting and loading crane ............................................................................................. 11-1

11-1 Notes on railroad transportation  ............................................................................................. 11-1

11-2 Notes on road transportation .................................................................................................... 11-1

11-3 Notes on sea transportation ...................................................................................................... 11-2

Chapter 12 Hand signs ............................................................................................................................. 12-1

12-1 General signs ........................................................................................................................... 12-1

12-2 Dedicated signs ........................................................................................................................ 12-3

Total pages.................................................................................................................................................159

Contents

Courtesy of CraneMarket.com 

Summary of Contents for QAY220

Page 1: ...QAY220 All Terrain Crane Operation Manual Courtesy of CraneMarket com ...

Page 2: ...Courtesy of CraneMarket com ...

Page 3: ... specifications for power driven vehicles operating on roads GB T 6068 2008 Test code for truck crane and mobile crane JB T 9738 2000 Truck crane and wheel crane Technical requirements GB T 27996 2011 All terrain crane Q 320301JAF22 Q 320301JAF158 and Q 320301JAF253 XUZHOU CONSTRUCTION MACHINERY GROUP CO LTD CHINA Address No 165 Tongshan Road Xuzhou Jiangsu Province China Tel 86 516 83462242 83462...

Page 4: ...Courtesy of CraneMarket com ...

Page 5: ... special working conditions 1 6 1 8 1 Slopes and trenches 1 6 1 8 2 Working near transmitters 1 6 1 8 3 Influence of wind 1 7 1 9 Safety information 1 8 1 9 1 Minimum distance between any part of the crane and electrical overhead wires 1 8 1 9 2 Permissible ground bearing load 1 9 1 9 3 Wind speed description 1 10 1 9 4 Wind pressure height conversion factor Kh 1 11 1 10 Emergency methods 1 12 1 1...

Page 6: ...cal specifications and performance 3 1 3 2 Structure and specifications of main parts 3 8 Chapter 4 Crane operation 4 1 4 1 Operation of engine 4 1 4 1 1 Starting engine 4 2 4 1 2 Preheating engine 4 3 4 1 3 Stopping engine 4 3 4 1 4 Notes on operation 4 4 4 2 Operation of PTO 4 5 4 2 1 Engaging PTO 4 5 4 2 2 Disengaging PTO 4 5 4 3 Acceleration 4 6 4 3 1 Operating method 4 6 4 3 2 Notes on operat...

Page 7: ... 4 21 4 8 2 Notes on operation 4 21 4 9 Operation of turntable locking device 4 22 4 9 1 Operating method 4 22 4 9 2 Notes on operation 4 22 Chapter 5 Accessories 5 1 5 1 Counterweight 5 1 5 1 1 Notes on operation 5 1 5 1 2 Counterweight combination 5 1 5 1 3 Counterweight erection 5 3 5 1 4 Counterweight dismantling 5 6 5 1 5 Transportation of counterweight 5 8 5 2 Jib 5 9 5 2 1 Erecting and stow...

Page 8: ...ter 7 Hydraulic system 7 1 7 1 Check the level of oil in hydraulic tank 7 1 7 2 Hydraulic system description 7 2 7 3 Main winch circuit 7 3 7 4 Auxiliary winch circuit 7 4 7 5 Slewing circuit 7 5 7 6 Elevating circuit 7 6 7 7 Telescoping circuit 7 6 7 8 Auxiliary circuit 7 7 7 9 Main valve 7 7 7 10 Balance valve 7 7 7 11 Hydraulic oil tank 7 8 7 12 Specifications 7 8 7 13 Hydraulic oil description...

Page 9: ...amp 8 7 Chapter 9 General cautions in operation 9 1 Chapter 10 Periodic inspections 10 1 10 1 General 10 1 10 2 Daily check 10 1 10 3 Weekly inspections 10 2 10 4 Irregular inspections 10 2 10 5 Test requirements 10 2 10 6 Checklist 10 3 Chapter 11 Transporting and loading crane 11 1 11 1 Notes on railroad transportation 11 1 11 2 Notes on road transportation 11 1 11 3 Notes on sea transportation ...

Page 10: ...Courtesy of CraneMarket com ...

Page 11: ...s of crane safety devices and don t use reluctantly the devices with any defects and abnormalities What you should always keep in mind is Safety Is a Top Priority Please keep the supplied technical documents and operation manual carefully and operate the machine according to instructions in them We don t take any liability in case of unfavorable result due to nonobservance of the operation manual ...

Page 12: ...njury or death will be caused if it could not be avoided It means there is a potential danger injury or death may be caused if it could not be avoided It means there is a potential danger light or medium injury may be caused if it could not be avoided related inspections are required by requirements Preface Courtesy of CraneMarket com ...

Page 13: ...job site transfer During short distance job site transfer the deadweight of QAY220 All Terrain Crane does not include the weight of all optional parts and parts transported along with the machine In special case a counterweight slab of 22 t jib auxiliary winch or various hook blocks may be taken on board Refer to related items in the manual for details 1 2 Axle load Axle load has maximum design va...

Page 14: ...oard it should be transported by another vehicle 1 4 Crew Only two persons are allowed in the driver s cab during travelling and no one is permitted outside the cab 1 5 Safety technical notes 1 Environment influence to cranes 1 Suitable working temperature for crane operation is 20 40 Beyond the range the working life of crane parts and operation safety will be reduced If the crane is to be operat...

Page 15: ...d Otherwise tipping will occur 1 5 2 Job site requirements 1 It must be sure that the ground could bear the pressure of outriggers during operation Each outrigger float must be located on the center of each supporting wood or plate 1 5 3 Set up crane 2 There are two working conditions for operation of crane on outriggers i e fully extended outriggers and half extended outriggers During lifting ope...

Page 16: ...ctions due to surroundingstructures 8 Weight and dimension of load s to be lifted 9 Required lifting height and radius 10 Load bearing capacity of soil or surface to be operated upon The crane operator can then use this information to decide on the correct crane operating equipment hook blocks jib auxiliary winch and super lifting device as well as counterweight wood blocks and tools etc 1 5 4 Pla...

Page 17: ... common operation by using emergency stop device The crane operation is forbidden whenever the thundering happens The engine running should strictly obey the requirements in Engine technical documents Safe distance between the hook block and boom head must be kept Lower the hook while extending the telescopic booms so as to avoid them blocking each other Make sure no person is within the working a...

Page 18: ...temperature increase Danger of burns or inflammation due to temperature increase Spark or electric arc formation Effect on LMI and other electric components of the crane due to electro magnetic interference The high frequency rays from a transmitter require an increased working protection and special guidelines for crane operator and crane personnel 1 Every crane must be totally grounded Check vis...

Page 19: ...itions and taking proper measures to meet the situation The wind velocity mentioned here means the instantaneous wind speed Measure the wind velocity with the anemometer provided on the boom head The instantaneous wind speed also can be approximated by the table of Wind Speed Description Prior to operation operator must obtain the wind information such as wind velocity pressure from a weather repo...

Page 20: ...ill occur and then consequent power failure accidents such as civil electricity electricity for hospital endangering patient civil airport and traffic chaos and factory stopping work 1 9 1 Minimum distance between any part of the crane and electrical overhead wires When operate crane near power electrical lines the safe clearances keeping boom slings auxiliary tool rope tag line and load from the ...

Page 21: ... the crane S F P No Type of soil Non cohesive sufficiently firm soil Cohesive soil kg cm2 Table 1 2 Fine to medium sand Coarse sand to gravel Loamy Soft Stiff Semi solid Hard In densely packed strata Solid or column formation Artificially compacted ground 1 A B A B C D E A B 1 2 3 4 1 2 3 2 3 If there is any doubt as to the load bearing capacity of the ground at the operating site the ground must ...

Page 22: ...rection Wind felt on face leaves rustle Leaves small twigs in constant motion light flags extended Dust leaves and loose paper rises up Small trees in leaf begin to sway and there are waves on the surfaces of pool and natural pond Larger branches of trees in motion whistling heard in wires umbrella uneasy to open Whole trees in motion resistance felt in walking against wind Twigs and small branche...

Page 23: ...ure height conversion factor Kh Table 1 4 1 00 14 1 Height above ground h m 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 100 100 110 110 120 120 130 130 140 140 150 K on land h Wind velocity Vs m s 1 13 15 03 1 32 16 25 1 46 17 09 1 57 17 72 1 67 20 02 1 75 20 49 1 83 20 96 1 90 21 35 1 96 21 69 2 02 22 02 2 08 22 34 2 13 22 61 2 18 22 87 2 23 23 13 Notes 1 Relationship between crane wind...

Page 24: ...hquake will make the ground sink boom vibrate and crane tip over Occurrence of natural disaster is uncertain When it occurs during operation of the crane immediately do the following Stop the work and lower the load onto the ground Retract the boom fully and position it on boom rest Engage the brakes stop the engine and turn off the electrical power of all electric circuits Advise all personnel to...

Page 25: ...est to notify the electrical power company Do not take any action before it is confirmed that the crane is safe If the operator has to leave the machine due to fire or other reasons he should jump off and should not contact crane and ground at the same time Notify responsible engineer or related supervisor on the job site The area around the crane should be guarded by someone to warn dangerous sit...

Page 26: ... and instrument panel otherwise short circuit will occur 1 11 Safety protective equipments Noise level at seated position is 90 dB A exterior noise level during acceleration traveling is 88 dB A and noise level in operator s cab during lifting operation is 90 dB A 1 12 Noise The working platform or access of the crane should be kept clean and dry to prevent falling when operator or service personn...

Page 27: ...er to Fig 1 1 chassis nameplate is fixed on the right front side of chassis frame VIN is marked on the nameplate and below the chassis nameplate refer to Fig 1 1 and Fig 1 2 There are VIN model name rated lifting capacity manufacturing date and manufacturer as well as engine serial number and model etc on the nameplate 1 14 1 Nameplate General safe operating practices Chapter 1 Courtesy of CraneMa...

Page 28: ...QAY220 All Terrain Crane Operation Manual 1 16 Fig 1 2 Location of chassis nameplate and VIN General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 29: ...ating plates Fig 1 3 Winch system indicating plate On reducer hydraulic oil tank etc Indicating plate includes model quantity replacement time and notes of lubricating oil added for reducer General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 30: ...QAY220 All Terrain Crane Operation Manual 1 18 Fig 1 4 Hydraulic oil indicating plate General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 31: ...QAY220 All Terrain Crane Operation Manual 1 19 Fig 1 5 Slewing system indicating plate General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 32: ...Manual 1 14 3 Warning plates 1 20 Various warning plates are fixed on crane boom and counterweight etc so as to guide operator for safe operation and avoiding damage General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 33: ...nger It is forbidden to stand under boom Keep away from the boom Table 1 5 Explanation of warning plates Dangerous area It is forbidden to stand under boom Crushing danger Keep away from the machine Keep away from moving parts General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 34: ...hic symbols 5 6 7 8 Explanation During lifting operation no person is allowed to stay in the driver s cab Keep away from the extending outrigger Be careful to avoid falling Precautions General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 35: ...erly in the working life of the product 3 Pass it to any successive owner of the product 4 Important information about all systems and parts are included in the manual Prior to operation read it carefully so as to prevent unnecessary accident by mis operation General safe operating practices Chapter 1 Courtesy of CraneMarket com ...

Page 36: ...QAY220 All Terrain Crane Operation Manual 1 24 Chapter 1 Courtesy of CraneMarket com ...

Page 37: ...anufacturer Application code Specialized truck QZ Structural character code lifting class Serial number indicated by 0 1 2 Main parameter total weight in travel configuration in t Vehicle type code special truck type Manufacturer Xuzhou Heavy Machinery Co Ltd XCMG XZJ 5 72 3 J QZ 220 Code designated by manufacturer Application code Specialized truck QZ Structural character code lifting class Seria...

Page 38: ...ngths possible each of which has many combinations The automatic control mechanism coupled with the inner interlocking in the telescoping system makes boom telescope simple fast and reliable 3 Main and auxiliary winches are controlled respectively Variable displacement main winch motor has high working efficiency auxiliary winch is connected through quick coupling easy to dismantle and assemble Do...

Page 39: ...isplacement system contribute to high efficiency and energy saving Main hydraulic parts such as motor balance valve and pump are imported for reliable operation Pilot electric proportional control and PLC integrated intelligent control technique are adopted for superstructure control A control network between superstructure and chassis are formed through CAN BUS so all movements of the crane may b...

Page 40: ... in the figure below Transverse span b the distance between outrigger vertical axes measured by the lines vertical to the longitudinal moving direction of the crane Longitudinal span a the distance between outrigger vertical axes measured by the lines parallel to the longitudinal moving direction of the crane Applications and features Chapter 2 Courtesy of CraneMarket com ...

Page 41: ...QAY220 All Terrain Crane Operation Manual 2 5 2 6 Main parts Applications and features Chapter 2 Courtesy of CraneMarket com ...

Page 42: ...15 Name Driver s cab Special chassis Slewing ring Auxiliary winch Cover Name Camera viewing systems Outrigger Operator s cab Boom Main winch Name Tire Outrigger float Elevating cylinder Turntable Superstructure engine 2 6 Applications and features Chapter 2 Courtesy of CraneMarket com ...

Page 43: ...QAY220 All Terrain Crane Operation Manual 2 7 Chapter 2 Courtesy of CraneMarket com ...

Page 44: ...QAY220 All Terrain Crane Operation Manual 2 8 Chapter 2 Courtesy of CraneMarket com ...

Page 45: ...ations and performance 1 Refer to Fig 3 1 and Fig 3 2 for Outline 2 Refer to Tables 3 1 3 4 for Technical specifications 3 Refer to QAY220 All Terrain Crane Rated Lifting Load Manual for Rated lifting loads Lifting height chart and Crane working areas Main technical speciations Chapter 3 Courtesy of CraneMarket com ...

Page 46: ...Y220 All Terrain Crane Operation Manual Fig 3 1 XZJ5721JQAY220 XZJ5723JQZ220 All terrain crane outline in travel configuration GVW 72 t 3 2 Main technical speciations Chapter 3 Courtesy of CraneMarket com ...

Page 47: ...ight Travel Power Engine model Rated power rotation speed Max torque rotation speed Emission standard Driving type Tire specifications Number of tires spare tire excluded 3 0 3 0 3 0 3 0 3 0 3 0 3 0 925 0 72000 71870 12000 12000 12000 12000 12000 12000 1 1 0 1 0 1 1 1 1 72 23 270 16 18 10 50 88 90 83 OM502LA E3A 3 421 5 1800 2700 1300 China national Ⅲ 12 6 385 95R25 12 1 1 1 Overall length Overall...

Page 48: ...pare tire excluded 3 0 3 0 3 0 3 0 3 0 3 0 3 0 925 72000 71870 12000 12000 12000 12000 12000 12000 1 1 0 1 but not more than 4000 1 1 1 1 72 23 270 16 18 10 50 88 90 83 OM502LA E3A 3 421 5 1800 2700 1300 China national Ⅲ 12 8 385 95R25 12 1 0 1 1 Overall length Overall width Overall height Wheel base Track front rear Front overhang rear overhang Front extension rear extension mm mm mm mm mm mm mm ...

Page 49: ...QAY220 All Terrain Crane Operation Manual 3 5 Fig 3 2 XZJ5726JQZ220 All terrain crane outline in travel configuration Main technical speciations Chapter 3 Courtesy of CraneMarket com ...

Page 50: ...Number of tires spare tire excluded 3 0 3 0 3 0 3 0 3 0 3 0 3 0 925 72000 71870 12000 12000 12000 12000 12000 12000 1 1 0 1 but not more than 4000 1 1 1 1 72 23 270 16 18 10 50 88 90 83 OM502LA E3B 2 442 6 1800 2800 1300 China national Ⅳ 12 8 385 95R25 12 1 0 1 1 Overall length Overall width Overall height Wheel base Track front rear Front overhang rear overhang Front extension rear extension mm m...

Page 51: ... time for boom raising The time for boom fully extending Max slewing speed Outrigger beam Outrigger jack Hoisting speed no load single line Main winch Auxiliary winch Exterior noise level Noise level in operator s cab t m mm kN m kN m m m m m m m m m s s r min s s s s m min m min dB A dB A Parameter 220 3 5087 6774 2752 1125 8 8 8 7 6 5 14 1 63 5 94 7 13 6 64 96 0 15 30 90 600 1 9 50 40 50 45 115 ...

Page 52: ...ariable displacement motor Wire rope model CASAR EUROLIFT φ24 2160 L 325 m Auxiliary winch system Model GFT80W3B77 46 planetary reducer Reduction ratio 76 68 Motor A2FE160 constant displacement motor Wire rope model CASAR EUROLIFT φ24 2160 L 210 m 6 Boom Type one basic boom and five telescoping sections oval cross section Boom length 13 6 m min 64 m max Telescopic type single cylinder automatic pi...

Page 53: ...QAY220 All Terrain Crane Operation Manual 3 9 Chapter 3 Courtesy of CraneMarket com ...

Page 54: ...QAY220 All Terrain Crane Operation Manual 3 10 Chapter 3 Courtesy of CraneMarket com ...

Page 55: ...de by VOLVO is selected It is specialized for construction machinery with features of low noise compact structure and powerful output torque Prior to starting the engine outriggers must be deployed refer to Chassis operation manual for operation of outriggers chassis engine is shut down and all control levers are returned to neutral Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 56: ...epress accelerator pedal to proper position about a quarter of its stroke and further turn the key to position Ⅱ and then the engine may be started Return the key to position POWER if the engine cannot be started within 12 seconds The engine starting interval between two attempts is not less than 2 minutes If the engine can t be started for 3 attempts stop starting and check the causes 4 1 1 Start...

Page 57: ...ease cylinder temperature and make the surfaces to be lubricated sufficiently 4 1 3 Stopping engine Let the engine run at idle speed by releasing accelerator pedal and stop all operations Press the stop switch on the instrument panel after delaying for 2 3 seconds the engine will be shut down If intend to discontinue the crane turn the starting key to OFF position to turn off the main power In eme...

Page 58: ...ings 2 Maintain and service the engine according to engine instruction 3 Do not turn off main power switch during operation 4 In winter if antifreeze coolant is not used drain off the cooling water completely so as to prevent freezing accident 5 After working let the engine run without load for 5 min before shutdown Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 59: ...e is more than 0 45Mpa Fig 4 4 PTO switch 4 2 Operation of PTO 4 5 Start engine and then press PTO switch to engage the PTO In winter let the hydraulic pump run for 15 20 minutes for warming up Reset PTO switch to disengage the PTO Stop the engine Turn the starting key to position OFF 4 2 2 Disengaging PTO Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 60: ... not only make the operation stable but also prolong the engine life and reduce the oil consumption 2 Max engine rotation torque is gained when it is running in 1400 r min The movement of the control lever combined with the accelerator pedal will make an ideal engine speed 3 Before delivery of the crane the mechanical accelerator has been set fully and no necessary to reset Reset it only when bad ...

Page 61: ...lever forward the hook block will lower pull it backward the hook block will raise The raising and lowering speeds are adjusted by the control lever and accelerator After main winch high speed switch is pressed the hoisting speed will increase Fig 4 6 Operation of main winch Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 62: ... block will lower pull it backward the hook block will raise The raising and lowering speeds are adjusted by the control lever and accelerator Auxiliary winch is optional and it is not allowed on board during driving Before it is used the auxiliary winch selector switch on instrument panel should be pressed down Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 63: ...ion 1 Lift up loads in the vertical direction only Avoid side loading or dragging loads on the ground 2 Do not abruptly move the winch control lever 3 Before operation confirm that the winch brake is in proper order Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 64: ...ry winch selector switch on instrument panel Boom telescoping operation can be controlled automatically and manually The automatic method is recommended The control buttons are on the display The speed is regulated jointly by the left lever and accelerator 4 10 Fig 4 8 Telescoping auxiliary winch selector switch Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 65: ...mode The automatic telescoping operation can be realized through selecting boom length telescoping code on the display and moving the left control lever to the left or right Fig 4 9 Automatic telescoping mode 4 11 Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 66: ...hrough the selection of the boom length telescoping code with the aid of cylinder pin boom pin selector switch cylinder pin boom pin condition indicator lamp boom position indicator lamp indication of boom section telescoping ratio and left control lever Move the left control lever backward to retract boom move it forward to extend boom Fig 4 10 Manual telescoping mode Crane operation Chapter 4 Co...

Page 67: ...extend boom insert boom pin locate the pin position in the backward direction Boom retracting procedure extract cylinder pin locate the boom position insert the cylinder pin extract the boom pin retract boom insert boom pin retract the non current boom extract the boom pin retract boom insert boom pin retract the current boom Telescopic example Assume boom length is 31 2 m telescoping code is 1111...

Page 68: ...QAY220 All Terrain Crane Operation Manual 4 14 Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 69: ...QAY220 All Terrain Crane Operation Manual Follow the procedure above for retracting T2 and T3 4 15 Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 70: ...do the next operation only when the indicator lamps indicate correctly e g the left and right cylinder pin condition indicator lamps light up or go out simultaneously 6 In the manual mode when the telescopic cylinder is extended to the desired position the boom position lamp lights up At this time release the cylinder pin and cautiously operate the telescopic cylinder It is forbidden to extend the...

Page 71: ...ion 4 6 1 Operating method right lever Move right lever right boom will be lowered move it left boom will be raised The speed is controlled jointly by the lever and accelerator 4 17 Fig 4 11 Boom elevating operation Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 72: ...extend it to the desired length 4 6 2 Relationship among boom angle total rated load and working radius Except under the working condition of basic boom with outriggers extended fully even no load the boom should not be lowered excessively boom angle is beyond the value specified in the total rated lifting chart otherwise tipping may occur When the boom is lowered the working radius increases and ...

Page 73: ...rting and stopping slewing operation Otherwise hook block with load will swing out of control Before slewing operation unlock the turntable lock and press down the slewing brake release switch on instrument panel Move left lever right turntable will turn right move it left turntable will turn left Fig 4 12 Slewing operation Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 74: ...rntable locking device at this time turntable lock pin out indicator comes on and press down the lower end of slewing brake release switch on left control panel to release brake 3 Make sure there is enough space for operation 4 Move the slewing control lever slowly when starting and stopping slewing operation 5 Do not slew the turntable while travelling with the counterweight attached 6 Apply slew...

Page 75: ...or s cab the cab will tilt upward Press the lower end of the switch the cab will lower down The max tilting angle is 23 Fig 4 13 Operation of tilting operator s cab 4 8 2 Notes on operation 1 Tilt the operator s cab slowly and it s better to let the engine run at idle 2 During travelling make sure the operator s cab is located in horizontal condition Crane operation Chapter 4 Courtesy of CraneMark...

Page 76: ...g method Fig 4 14 Operation of turntable locking device Press the upper end of the turntable lock pin switch on the instrument panel in the operator s cab the turntable lock pin will extend out Press the lower end of the switch the pin will retract in Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 77: ... pin 2 Carry out operation slowly and it s better to let the engine run at idle No 1 3 5 7 No 2 4 6 8 Name Turntable locking device Turntable Turntable unlocked indicator lamp Turntable lock pin switch Name Frame Slewing ring Turntable locked indicator lamp Instrument panel in operator s cab Crane operation Chapter 4 Courtesy of CraneMarket com ...

Page 78: ...QAY220 All Terrain Crane Operation Manual 4 24 Chapter 4 Courtesy of CraneMarket com ...

Page 79: ...ence radius for setting the counterweight on its fixing position on the frame is 3945 mm 5 Operation of lifting or lowering counterweight shall be performed under the condition that turntable lock pin is extended out and the turntable and frame are locked 6 During transportation on highway and long distance transfer counterweight must be removed and transported by other vehicle 5 1 2 Counterweight...

Page 80: ...equence and make sure the counterweight slab I is placed on the bottom of combined counterweight Set up the crane on a firm and level ground Adjust the LMI working condition setting fully extended outriggers counterweight of 0 t parts of line Max pulling force of single line is 12 t The working radius for loading counterweight should accord with the Total rated lifting load with counterweight of 0...

Page 81: ...weight cylinder above the counterweight Press the slewing switch No 2 in Fig 5 2 on the control box to align the counterweight cylinder with its extending position Operate the counterweight cylinder switch No 1 in Fig 5 2 on the control box to extend the counterweight cylinder to the counterweight hole Press the switch No 2 again for slewing the turntable anticlockwise so that the counterweight cy...

Page 82: ... Fig 5 3 comes on Press the lower end of counterweight cylinder up down switch No 5 in Fig 5 3 on the instrument panel to fully extend the counterweight cylinder Press the lower end of turntable lock pin switch No 3 in Fig 5 3 to release turntable lock pin switch at this time the turntable lock pin unlocked indicator lamp No 6 in Fig 5 3 comes on Move the left control lever to the left gently to s...

Page 83: ... on Press the lower end of the turntable lock pin switch No 3 in Fig 5 3 on instrument panel to release the turntable lock pin switch at this time the turntable lock pin unlocked indicator lamp No 6 in Fig 5 3 lights up Fig 5 3 Instrument panel in operator s cab No 2 4 6 Name Turntable lock pin unlocked indicator lamp Counterweight working indicator lamp Counterweight working selector switch Name ...

Page 84: ...he turntable 2 Press the upper end of turntable lock pin switch No 3 in Fig 5 3 for extending turntable lock pin to lock turntable at this time the turntable lock pin locked indicator lamp No 4 in Fig 5 3 lights up 3 Press the lower end of counterweight cylinder up down switch No 5 in Fig 5 3 on instrument panel to fully extend the counterweight cylinder and then put the counterweight on the frame...

Page 85: ...QAY220 All Terrain Crane Operation Manual 5 7 Fig 5 4 Counterweight Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 86: ...ance from the outrigger float to the ground is 20 cm Retract the boom fully position it over rear of the vehicle and keep boom angle of 30 and then insert the turntable lock pin Suspension system is in rigid locking state Travel speed is not faster than 2 km h The weight of counterweights taken on board should not be more than 22 t 2 Transportation for a long distance or short distance on road In ...

Page 87: ...fitted Jib consists of a quadrilateral lattice type jib base and a quadrilateral box type jib top Two jib extensions each 8 m are optional Its structure is simple It is easy to erect and use the jib 1 Erecting Jib 1 Retract the boom fully and stow it over rear or over side of the crane 2 Unfold the jib extension bracket shown in Fig 5 5 Fig 5 5 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 88: ...QAY220 All Terrain Crane Operation Manual 5 10 Fig 5 6 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 89: ...ther boom pin hole insert another pin A 4 When use the combination of 1st and 2nd jib section of 20 m Remove pins No 1 No 4 and No 5 on the jib to disconnect the jib After that make alignment of the pin holes on the jib and boom by turning the jib around No 6 pin and then insert pin A Disconnect No 6 pin from the bracket for fixing pin by pushing pulling rod upward and then turn the whole jib arou...

Page 90: ...ction and turning bracket with its roller towards 2nd jib section see Fig 5 7 6 When use the combination of 1st 2nd jib section and two jib extensions of 36 m Two jib extensions are located between 1st jib section and turning bracket with its roller towards 2nd jib section see Fig 5 8 Fig 5 7 Fig 5 8 5 12 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 91: ...ctly around the pulley on jib head when jib with 15 or 30 offset angle is to be used first set up the pulley holder and then reeve the rope around the guider on the pulley holder and over jib head pulley successively see Fig 5 9 0 offset angle 15 offset angle Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 92: ...11 Installation of jib with 15 or 30 offset angle Install jib with 0 offset angle first and then lower the jib until the jib head reaches the ground at this time disconnect pins D and E and insert them into the pin holes of 15 or 30 offset angle Refer to Fig 5 9 2 Stowing jib After operation of jib is finished stow the jib with the aid of an assisting crane During transportation jib could not be c...

Page 93: ...nel and obstacles in its swing path 4 To erect and stow the jib be sure to follow the procedure given in this manual Observe the following otherwise the jib or other parts can be damaged Do not lower the boom with the auxiliary hook block in contact with the jib head Do not operate the crane or drive the chassis with the jib stowing pin extracted To fold and unfold the jib move it slowly To climb ...

Page 94: ...in A and turn the single top around pin B as Fig 5 10 b shown and then insert pin A into hole C3 3 With hole C2 on the single top aligned with hole C1 on the boom head remove pin B and insert it into hole C1 and then spool auxiliary winch wire rope around the pulley 4 Connect anti two block switch and insert cable plug into the socket in control box on boom head and then attach the switch weight 5...

Page 95: ...r connecting auxiliary winch system into the connecting ear on turntable tail 2 Insert pin A four refer to Fig 11 3 Connect auxiliary winch motor B with main oil circuit by quick couplings When the vehicle travels on a road the auxiliary winch should be removed from the crane and be transported along with the vehicle Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 96: ...ane Operation Manual 5 18 5 4 2 Pipeline connection Auxiliary winch hydraulic pipeline is as shown in the figure below Connect it correctly and make sure there is no leakage Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 97: ...curs no welding is allowed on the hook block 1 Cracks and damage on hook surface 2 Hook opening exceeds 10 of the nominal dimension refer to the nameplates of main and auxiliary hook block refer to y1 and y2 shown in Fig 12 for measuring value of double hook and y shown in Fig 13 for single hook 3 Critical section wore reaches 10 of the original dimension 4 Wear of rope touching surface exceeds 5 ...

Page 98: ...QAY220 All Terrain Crane Operation Manual Fig 12 Fig 13 5 20 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 99: ...rking conditions Extend and set the outriggers Fully retract the boom and swing it over side or rear 1 Place the hook block on the ground by lowering the boom 2 Remove the rope guards at the boom head and on the hook block 5 21 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 100: ...hown in Fig 14 and pull out the rope from the socket and then spool the rope around boom head and the pulley of hook block After reeving install the rope into the pouch socket and insert the spring pin and secure it with clamp Fig 14 Installation of rope and socket 5 Reeve the winch rope in the desired number of parts of line When pulling out the winch rope run the winch and pull the rope by hand ...

Page 101: ... line is used reeve the rope according to the way shown in Fig 15a 2 When hook block of 160 t with 12 parts of line is used reeve the rope according to the way shown in Fig 15b 3 When hook block of 160 t with 11 parts of line is used reeve the rope according to the way shown in Fig 15c Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 102: ...ccording to the way shown in Fig 15d 5 When hook block of 100 t with 9 parts of line is used reeve the rope according to the way shown in Fig 15e 6 When hook block of 100 t with 8 parts of line is used reeve the rope according to the way shown in Fig 15f Fig 15d Fig 15e 5 24 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 103: ...reeve the rope according to the way shown in Fig 15g 8 When hook block of 65 t with 4 parts of line is used reeve the rope according to the way shown in Fig 15h 9 When hook block of 65 t with 3 parts of line is used reeve the rope according to the way shown in Fig 15i 5 25 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 104: ...30 t with 3 parts of line is used reeve the rope according to the way shown in Fig 15j 11 When hook block of 30 t with 2 parts of line is used reeve the rope according to the way shown in Fig 15k Fig 15j Fig 15k 5 26 Accessories Chapter 5 Courtesy of CraneMarket com ...

Page 105: ...traveling fasten the wire rope end to the drum with wire to prevent disorder 5 6 4 Cautions in handling winch rope 1 When winding a new wire rope on the winch drum take care not to twist the rope 2 After installing a new wire rope on the winch drum repeat hoist up and down a load of 10 rated load several times 3 Inspect and discard wire rope according to GB T5972 2009 Cranes Wire ropes Care mainte...

Page 106: ...ly and with proper tension applied to it 6 Check the winch rope every working day to find the conditions of damage and deformation Especially pay attention to fixing position of the winch rope Positions inspected by qualified inspector are as follows Common positions While you re required to inspect the entire rope length we recommend you pay particular attention to the critical points of a wire r...

Page 107: ...QAY220 All Terrain Crane Operation Manual 5 29 Chapter 5 Courtesy of CraneMarket com ...

Page 108: ...QAY220 All Terrain Crane Operation Manual 5 30 Chapter 5 Courtesy of CraneMarket com ...

Page 109: ... stops hook block movement 4 Lowering limiter when there are only 3 5 wraps of wire rope left on the drum the limiter automatically activates to stop hook lowering 5 Indicator lamps hydraulic oil clogged indicator lamp low oil pressure indicator lamp high water temperature indicator lamp boom pin and cylinder pin indicator lamps etc 6 2 Operation control Crane operations consist of main auxiliary ...

Page 110: ...perator s cab No 1 4 7 No 2 5 No 3 6 Name Triple color warning lamp Left lever Name Working lamp Right lever Name Instrument panel Main power switch Compartment for accommodating controller and LMI main machine Fig 6 1 Devices in operator s cab Crane electric system Chapter 6 Courtesy of CraneMarket com ...

Page 111: ...ent panel No 1 4 7 No 2 5 8 No 3 6 Name Indication instruments Switch assembly Ⅱ Emergency stop button Name Display Oil pressure gauge Name Air conditioner control panel Starting switch Switch assembly Ⅰ and indicator assembly Crane electric system Chapter 6 Courtesy of CraneMarket com ...

Page 112: ...l 6 4 1 Indication instruments Fig 6 3 Indication instruments No 1 4 No 2 5 No 3 6 Name Ammeter Water temperature gauge Name Hour meter Tachometer Name Fuel gauge Oil pressure gauge Crane electric system Chapter 6 Courtesy of CraneMarket com ...

Page 113: ...QAY220 All Terrain Crane Operation Manual 6 5 2 Switch assembly Ⅰ and indicator assembly Fig 6 4 Crane electric system Chapter 6 Courtesy of CraneMarket com ...

Page 114: ...ture indicator lamp Return filter clogged warning lamp Slewing brake released indicator lamp Electric proportional control switch Stop switch Turntable lock switch Telescopic elevating confluence switch Name Instrument panel illuminator switch Marker lamp switch Washer switch Roof window wiper switch Low oil pressure indicator lamp Counterweight selected low speed slewing indicator lamp Hydraulic ...

Page 115: ...ease Do not coat the grease on the filling port Do not put tools on the battery It is forbidden to remove the battery wire while the engine is running 2 Charging the battery If charging the battery only charge with DC power and charging power can t exceed 1 10 of battery capacity For example charge a 165Ah battery the charging current should not be more than 16 5A In order to ensure battery s char...

Page 116: ...QAY220 All Terrain Crane Operation Manual 6 8 Chapter 6 Courtesy of CraneMarket com ...

Page 117: ... level of oil in hydraulic tank prior to lifting operation Add hydraulic oil when the oil level becomes below the level required see Fig 7 1 Use the same brand oil with the one in the oil tank It must be ensured that butterfly valve in open state Fig 7 1 Thermo liquidometer Hydraulic system Chapter 7 Courtesy of CraneMarket com ...

Page 118: ...ct are improved greatly Pilot joystick is electric proportional control lever its moving angle is in direct proportion to the input current of remote control module thus the output current of variable displacement pump is in direct proportion to the moving angle of the lever consequently fine inching control is gained The second part is closed circuit it consists of swash plate axial variable disp...

Page 119: ...ydraulic control change valve change flow direction Main circuit pressure decompressed max 3MPa is used for opening winch brake thus normal winding or unwinding operations may be performed When the pilot control lever returns to neutral the hydraulic control change valve is reset by the action of spring force as a result the pressure oil in winch brake returns into oil tank through hydraulic contr...

Page 120: ... the auxiliary winch the main oil circuit ports A and B make hydraulic control change valve change flow direction Main circuit pressure decompressed max 3MPa is used for opening winch brake thus normal winding or unwinding operations may be performed When the pilot control lever returns to neutral the hydraulic control change valve is reset by the action of spring force as a result the pressure oi...

Page 121: ...ing solenoid valve and then two working oil ports of slewing motor are connected and the slewing brake is opened thus the whole superstructure is in the floating state and under the force of wire rope the boom will automatically swing over the center of load gravity consequently the boom is protected The refilling pump of the slewing pump may refill oil in time for the slewing oil circuit during s...

Page 122: ...inder pin is ejected to reach boom and boom pin is ejected to reach boom when boom is extended in place and any one of boom sections may be extended out During retracting boom pull out boom pin first and then retract boom and take back cylinder pin In order to prevent piston rod from bending due to excessive pressure during boom extension pressure limit valve is set to 18MPa A balance valve fitted...

Page 123: ...ating 2 Regulating function under control of PLC program it may infinitely regulate the speed of single operation or simultaneous operation of four executive mechanisms no interference Meanwhile in order to improve working speed and efficiency when on load or light load is applied main valve supplies confluence function i e it may combine the flows of two main pumps for supply of certain actuator ...

Page 124: ... by opening the drain plug located at the bottom of the oil tank After the oil tank is cleaned refill it with new hydraulic oil till specified level After that open the butterfly valve and the drain hole on main pump let the engine run at idle Close the drain hole after air is drained off Carry out operations such as hoisting elevating telescoping and slewing the boom must be retracted after it is...

Page 125: ...hydraulic oil radiator as well as viscosity according to environmental temperature and working conditions Refer to the Fig 7 2 for working temperature related to environmental temperature when select hydraulic oil Example when environmental temperature is X the working temperature in hydraulic system oil tank is 60 optimum viscosity range is in shaded area corresponding viscosity grade is VG46 or ...

Page 126: ...QAY220 All Terrain Crane Operation Manual 7 10 Chapter 7 Courtesy of CraneMarket com ...

Page 127: ...lve through sophisticated calculation According to the signals of boom length and boom angle input by related sensors and the signal input by pressure sensor the computer in the controller calculates the crane working radius and the load of elevating cylinder and then calculates the crane load moment Comparing the value calculated with the max value of load capacity in the data base finally displa...

Page 128: ... It could not replace an excellent operator in terms of judgment and practical experience 3 Before performing operation operator should know the weight of the load to be lifted and determine if the crane can lift the load or not in comparison with the total rated load charts The LMI is a very important safety device so never carry out the impermissible operations with it switched off such as exten...

Page 129: ...below the crane level the winch rope may be unwound excessively When only 3 5 turns of rope left on the winch drum while winch rope is letting out lowering limiter automatically activates to stop hook lowering at the same time the buzzer sounds 8 3 Safety devices Chapter 8 Courtesy of CraneMarket com ...

Page 130: ...ause dangerous crane movement as access and egress operator s cab Before operation only the switch is turned on the pressure in the system may be built up 8 3 Safety switch of electric proportional system Fig 8 2 Safety switch of electric proportional system Safety devices Chapter 8 Courtesy of CraneMarket com ...

Page 131: ... in the level gauge remains light it means that the crane has been leveled Otherwise it is not leveled Level it until it is level After outriggers are secured by lock pins lifting operation may be carried out 8 4 Electronic level gauge Fig 8 3 Electronic level gauge Safety devices Chapter 8 Courtesy of CraneMarket com ...

Page 132: ...ns that will decrease the load moment boom retracting boom raising and hoist down 8 5 Hydraulic safety valve When the oil filter is clogged the suction filter or return filter warning lamp comes on At this time stop operation immediately and replace the oil filter clogged Fig 8 4 Oil filter clogged warning lamp 8 6 Hydraulic oil filter clogged warning lamp Safety devices Chapter 8 Courtesy of Cran...

Page 133: ...Fig 8 5 Low oil pressure warning lamp 8 7 Low oil pressure warning lamp Fig 8 6 High water temperature warning lamp 8 8 High water temperature warning lamp When the water temperature in engine system is too high the lamp comes on At this time stop operation and check coolant and re operate after the water temperature falls Refer to engine operation manual Safety devices Chapter 8 Courtesy of Crane...

Page 134: ...QAY220 All Terrain Crane Operation Manual 8 8 Chapter 8 Courtesy of CraneMarket com ...

Page 135: ...manual carefully Check fuel gauge for fuel level and add fuel according to demand Check the oil dipstick for oil level and refill if the level is lower than the specified level Refer to engine instructions for details Check coolant level through the sight hole of expansion tank If no coolant is found add enough coolant until it is found And then start engine and continue to add coolant as the rota...

Page 136: ...ts and abnormalities Remove any fault immediately if it is found Never carry out operation in spite of fault Do not check and repair the crane when it is in lifting operation Before operating the engine make sure that the various levers and switches are in their neutral or off positions After starting the engine run it at low speeds to warm it up sufficiently Preoperational checks General cautions...

Page 137: ...ual Check all other safety devices e g pressure gauge etc for proper function Turn on the power switch and starting switch in operator s cab before starting to operate the crane Do not lift loads in excess of the total rated loads Do not overload the crane Avoid side loading or dragging loads on the ground Do not try to take a load pressed by other loads or lift a load buriedor stuckonthe grounddu...

Page 138: ...ed to to 75 or less of its rated load capacity The boom deflects under loads and the working radius increases When calculating the total rated load take this into consideration Operate the crane slowly while you are familiarizing yourself with its operation Do not look to the side when operating the crane Only respond to the signal sent by designated signalmen Operators must respond to emergency s...

Page 139: ... boom further Take note of weather report 1 Where the wind velocity is over 14 1 m s do not operate the crane 2 If it is very windy or thundering stop operating the crane and stow the boom Avoid side loading or dragging loads on the ground Set up the crane level on a firm and even supporting surface Where the ground is suspected to be soft place strong wood blocks on the ground and set up the cran...

Page 140: ... 150 200 mm hold it for 10 minutes and check brake and ascertain safety before further hoisting the load Do not lift a load off the ground by raising the boom or extending the boom Reeve the winch rope in a proper number of parts of line according to the boom length If the winch rope twines and the hook block rotates fully untwine the rope before lifting loads Outrigger operation Winch operation G...

Page 141: ...he winch drum Sufficiently lower the hook block before extending the boom With the boom fully retracted check the length indication of the controller Extend the boom only after making sure that the indication is within the specified range Extend boom according to the order of the boom section from the inner to the outer and take the reverse order for retracting boom Winch operation Boom telescopin...

Page 142: ...y under load Before swinging the boom make sure that area in the swing path is clear off personnel and obstructions Before operation of slewing make sure that the turntable lock pin is extracted Before swinging the boom check the preset position of the free sliding switch Never move the switch during swinging Boom telescoping and elevating Boom swinging General cautions in operation Chapter 9 Cour...

Page 143: ...ting under tilt wind pressure or inertia Do not abruptly move the swing control lever Keep the slewing brake release switch turn off when the boom is not swung Extend the outriggers fully When the jib is erected stowed connect disconnect the plug of jib height limiter to from the boom side Boom swinging Jib General cautions in operation Chapter 9 Courtesy of CraneMarket com ...

Page 144: ... clearance above the ground by raising the boom Carry out the operation of counterweight self erecting with basic boom Before extending counterweight cylinder make sure that the turntable cylinder lock pin is inserted in the hole of frame positioning plate Retract counterweight cylinder fully before installing counterweight 9 10 Jib Counterweight erection General cautions in operation Chapter 9 Co...

Page 145: ...ht make sure that the turntable cylinder lock pin is inserted in the lifting hole on frame positioning plate Outriggers must be half or fully extended At least once every month and every year periodically inspect the crane M a i n t a i n e n g i n e a c c o r d i n g t o requirements in engine operation manual Counterweight erection Maintenance and servicing General cautions in operation Chapter ...

Page 146: ... hydraulic oil regularly to keep it clean Replace the gear oil and other lubricants regularly Add NLGI2 lithium base grease to central lubricating system pump capacity is 2 L Grease all the specified greasing points and other rotating and sliding members regularly 9 12 Maintenance and servicing General cautions in operation Chapter 9 Courtesy of CraneMarket com ...

Page 147: ...ry Keep all parts properly adjusted Keep them free from damage loose mounting etc Secure turntable and frame with turntable lock pin If intend to drive the crane with 52 t of weight single top 3rd 6th boom sections jib auxiliary winch and its rope slings as well as hook block front rear outrigger beams including cylinders and all counterweight must be removed Maintenance and servicing General caut...

Page 148: ...and other vehicle 9 14 if intend to drive the crane with 72 t of weight hook block auxiliary winch and its rope slings as well as all counterweight must be removed During travelling the superstructure engine must be shut down all switched and levers positioned in neutral and superstructure power source be turned off Maintenance and servicing General cautions in operation Chapter 9 Courtesy of Cran...

Page 149: ...QAY220 All Terrain Crane Operation Manual 9 15 Chapter 9 Courtesy of CraneMarket com ...

Page 150: ...QAY220 All Terrain Crane Operation Manual 9 16 Chapter 9 Courtesy of CraneMarket com ...

Page 151: ...6 Air pressures in all pneumatic systems e g in brake for correct readings 7 Lamps windshield wiper and washer for normal operation 8 Visual check wheels and tires for safety conditions 9 Check all control systems with no load on the crane for proper function 10 Check all audible warning devices for normal operation 11 With safety and fire prevention taken into consideration check if the crane lie...

Page 152: ... clutch for function 9 Check tire for pressure damage and wear Also check tightness of the tire bolts If the crane has not used for more than a month but less than a year it should be checked according to items in daily check before reuse If for more than a year it should be checked according to items in weekly check before reuse 10 5 Test requirements Load test must be done to the cranes which ha...

Page 153: ...e installation and damage 2 Cracks and leakage 3 Oil level contamination and viscosity Hydraulic pump 1 Loose installation and damage 2 Abnormal noise vibration and heating 3 Leakage 4 Suction line condition air entry 5 Delivery pressure 6 Loose and leaking piping joints Engine devices Hydraulic pump 10 6 Checklist Be sure to perform the preoperational inspections of Outriggers Crane mechanisms bo...

Page 154: ...tion and noise 5 Erratic cylinder retraction during load lifting 6 Deterioration twisting and deformation of hoses Counterbalance valve 1 Leakage 2 Pulsation 3 Loose and leaking piping joints Boom 1 Cracks deformation and damage 2 Tightness of bolts for boom pivot pin retaining plate 3 Scratches on sliding surfaces 4 Wear and damage of pivot pin bosses 5 Lubrication of sliding surfaces 6 Deformati...

Page 155: ...e valve 1 Leakage 2 Loose and leaking piping joints 3 Pulsation Drums 1 Cracks 2 Disorderly rope winding Hook block and sheaves 1 Rotation of hook 2 Deformation 3 Movement of trunnion 4 Connection between trunnion and hook 5 Deformation of rope guard Hook block and sheave 1 Rotation of sheave abnormal noise 2 Cracks and wear of sheaves 3 Deformation and damage of sheave support and protecting piec...

Page 156: ...condition 2 Leakage 3 Brake fluid level 4 Deterioration twisting and damage of the hose Pipelines 1 Loosen joint 2 Leakage 3 Loosening and crack of clips 4 Deterioration twisting and damage of the hose Starting switch 1 Function 2 Installation 3 Lighting of pilot lamp Wiper 1 Function 2 Wear and damage of blade Air conditioner 1 Operation Room lamp 1 Lightening Buzzer 1 Function Load moment indica...

Page 157: ...nd pedals 1 Function 2 Play Work lamp 1 Lightness 2 Damage 3 Installation Lamp on boom head 1 Lightness 2 Installation Anemometer 1 Installation 2 Operation Jack 1 Retraction during load lifting 2 Extension during road travel 3 Leakage 4 Function of pilot check valve 5 Tightness of piping joints 6 Noise and vibration 7 Deformation and damage of outrigger floats Outrigger box outrigger beam extensi...

Page 158: ...ort 2 Welds around boom tail 3 Weld between upper and lower shells of boom 4 Welds around the head of 6th boom section Turntable 1 Welds around the lower pivot of elevating cylinder 2 Welds around the rear pivot of turntable tail 3 Welds around the bottom plate and vertical plate of turntable 4 Welds around the box at turntable tail Jib 1 Welds around the connecting bracket of jib 2 Welds around t...

Page 159: ...ing ring mounting bolts is found during monthly periodic inspection the bolts should be re tightened in service station Moreover it is recommended to carry out inspection once a year and re tight slewing ring mounting bolts to the specified tightening torque The tightening torque of the mounting bolts is 1150 1350 N m Others Notes Periodic inspections Chapter 10 Courtesy of CraneMarket com ...

Page 160: ...QAY220 All Terrain Crane Operation Manual 10 10 Chapter 10 Courtesy of CraneMarket com ...

Page 161: ...ding the crane lock all the doors and windows to prevent opening during transportation Different method of transporting crane should be selected according to the actual situation the gravity center of the whole vehicle is 2367 mm away from the slewing center 2123 mm from the ground 50 mm away from the center line of frame and overall weight is 72 t 11 2 Notes on road transportation 1 The crane is ...

Page 162: ...ed extend four outrigger beams outside to lateral span of about 6500 mm and wind wire ropes for loading the crane round the four outrigger beams position the hook block above the gravity center of the vehicle 3 When the crane has to be dismantled for transporting in containers please contact our company and we will provide the dimension and weight of the relating parts so as to make the transporta...

Page 163: ... 3164 2054 264 3164 2054 227 1780 1548 980 1420 1120 970 2205 1100 850 1980 850 850 1800 835 835 1700 835 835 8000 800 570 2100 2110 850 2860 730 1240 8000 570 800 8000 330 480 12800 1000 1080 850 880 550 Weight t Auxiliary winch rope slings included 160 t 100 t 65 t 30 t Extension Connecting bracket Turning bracket 1st Jib section 2nd Jib section Hook block Jib Table 11 1 Dimension and weight of ...

Page 164: ...QAY220 All Terrain Crane Operation Manual 11 4 Chapter 11 Courtesy of CraneMarket com ...

Page 165: ...ollows 1 Ready Attention Arm outstretched over head fingers extended and palm forward motionless 2 Use main hook block Tap fist on head then use regular signals 3 Use auxiliary hook block Tap elbow with one hand then use regular signals 4 Hoist up With forearm vertical fingers outstretched above shoulder move hand in small horizontal circles 12 1 General signs Hand signs Chapter 12 Courtesy of Cra...

Page 166: ...es 6 Hook block moves this way With forearm vertical palms facing outwards forearms move slowly towards the direction of load movement 7 Lower load this way With fingers outstretched point to the direction of lowering load 8 Stop Arm bent in front of chest fingers extended palm down outstretch arm horizontally Hand signs Chapter 12 Courtesy of CraneMarket com ...

Page 167: ... down outstretch arm horizontally 10 Dog everything Clasp hands in front of forehead 1 Raise boom Arm extended fingers closed thumb pointing upward Move arm upwards 2 Lower boom Arm extended fingers closed thumb pointing downward Move arm downwards 12 2 Dedicated signs Hand signs Chapter 12 Courtesy of CraneMarket com ...

Page 168: ...irection of boom With fingers closed thumb pointing upward move hand by taking wrist as an axis 4 Extend boom Both fists in front of body with thumbs pointing outward 5 Retract boom Both fists in front of body with thumbs pointing toward each other Hand signs Chapter 12 Courtesy of CraneMarket com ...

Page 169: ...QAY220 All Terrain Crane Operation Manual 12 5 Chapter 12 Courtesy of CraneMarket com ...

Page 170: ...QAY220 All Terrain Crane Operation Manual 12 6 Chapter 12 Courtesy of CraneMarket com ...

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Page 172: ...Powered by TCPDF www tcpdf org Courtesy of CraneMarket com ...

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