weinor Terrazza Originale Instructions For Assembly Download Page 4

Page: 4 / 104

Terrazza Originale

Instructions for assembly

Version 5

12.06.2017

We reserve the right to make technical changes

Item number

111361-0000

Page 4/104

Assembly instructions

These instructions are geared towards trained technicians and require knowledge of installation
techniques. Terrazza roofs may only be installed by specially qualified personnel with
corresponding installation experience.

Unless otherwise stated, these Assembly Instructions always presume that the Terrazza is shown
from the following angle:

Figure: View template

a
i

Exterior
Interior

1.1 Validity of these instructions

The weinor roof has been approved for export and Germany.

Summary of Contents for Terrazza Originale

Page 1: ...Terrazza Originale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 1 104 English Important notes for retailers partners and...

Page 2: ...Screw foundation system 20 3 5 Affixing the aluminium base with the 90 post and 115 post 21 3 6 Affixing the roof support 23 3 6 1 Affixing the roof support to the wall bracket 23 3 6 2 Affixing the...

Page 3: ...Type N Head element Type N 70 5 2 1 Installing the wall bracket support angle 71 5 2 2 Fitting the gutter corner to a 90 post 73 5 2 3 Installing the gutter corner and two 180 posts in the corner 74 5...

Page 4: ...icians and require knowledge of installation techniques Terrazza roofs may only be installed by specially qualified personnel with corresponding installation experience Unless otherwise stated these A...

Page 5: ...a large space around the installation site Check that all scaffolding and building facilities are duly safe and secure Observe the stipulations relating to dowels and fixings Only work with fully inta...

Page 6: ...ctions must be sealed again properly for further transport When unloaded the weinor roof must be carried to the place of installation the right way round so it does not have to be turned round again i...

Page 7: ...e roof is fitted 10 mm to 40 mm above the top edge of the finished floor a 10 mm hole must be drilled into the front of the post Guttering heating can be fitted to help keep the drains from freezing u...

Page 8: ...profiles are made of extruded aluminium All connecting parts such as screws are made of stainless steel All outside aluminium parts are powder coated 2 14 Details on adhesives and sealing compound Rec...

Page 9: ...d without weinor posts e g on a wall steps must be taken on site to prevent the guttering from turning out of position The guttering must always be handled from below in the region of the post fixatio...

Page 10: ...ness and slopes on the on site connections Any unevenness and slopes on the on site circuit points must be levelled out on site This is necessary to ensure the Terrazza is installed correctly Possible...

Page 11: ...below for details of what each symbol stands for Table Explanation of symbols Symbol Explanation Remarks Seal using appropriate sealant See Notes on adhesives and sealants order on site or as optional...

Page 12: ...where the wall bracket glazing bead should go depends on the thickness of the roof covering and the roof pitch Based on the place of installation different wedge seals will be used The locations of b...

Page 13: ...0000 Page 13 104 Figure Affixing the wall bracket 1 Do not drill or affix in the area where the roof support will be connected Choose the quantity and type of fixing materials required on site based o...

Page 14: ...eserve the right to make technical changes Item number 111361 0000 Page 14 104 Figure Wall bracket glazing bead A Wall bracket glazing bead position 1 bottom B Wall bracket glazing bead position 2 top...

Page 15: ...11361 0000 Page 15 104 Figure Wall bracket A B Uneven facade Wall bracket Installation tip for uneven facades on uneven walls secure the wall bracket in its intended place do not tighten the fixing sc...

Page 16: ...itional 10 mm drain hole must be drilled into the posts on site This hole is drilled into the front of the 90 posts at around 10 mm to 40 mm above the bottom edge of the finished floor The antifrost h...

Page 17: ...ut elbow and rubber optional saw to length and fit on site 2 Drilled hole to protect against frost damage 3 Screw channels approx 35mm deep tap two M8 threads 4 Cover cap for post plate 5 Post plate w...

Page 18: ...017 We reserve the right to make technical changes Item number 111361 0000 Page 18 104 Clip profile 8 8 4 M8 WS 13 M5x16 8 8 4 WS 13 M8 Clip profile Figure Affixing the 115 post Note It is possible to...

Page 19: ...veral holes into the side of the posts at least 13 mm in diameter to allow the concrete to flow into the posts Before inserting the posts into the foundations they will need to be treated with an anti...

Page 20: ...reserve the right to make technical changes Item number 111361 0000 Page 20 104 3 4 Screw foundation system Note The Krinner company will install the screw foundation system Figure Krinner screws plat...

Page 21: ...st and 115 post Figure Aluminium base fixing with 90 post X Area where post can be affixed to the aluminium base from the back Z Position of the downspout if a water drain is built into the post Take...

Page 22: ...luminium base fixing with 115 post X Area where post can be affixed to the aluminium base from the back Z Position of the downspout if a water drain is built into the post Take care not to damage the...

Page 23: ...06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 23 104 3 6 Affixing the roof support 3 6 1 Affixing the roof support to the wall bracket Figure Affixing the roof su...

Page 24: ...n 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 24 104 3 6 2 Affixing the side roof support Figure Affixing the side roof support If required a screw can be...

Page 25: ...361 0000 Page 25 104 3 6 3 Affixing the roof support Mask the top and bottom web plates using aluminium adhesive tape Top profile web plates and glass not supplied The top profile for the glass must b...

Page 26: ...Item number 111361 0000 Page 26 104 3 6 4 Sealing the roof supports to the wall bracket To ensure that no water can penetrate between the roof support and the wall bracket each roof support must be s...

Page 27: ...ium foil tape clean the edges of the glass panes using acetone Figure Affixing the transom and glass butt end A Clean the edges of the glass panes using acetone mask the glass butt end using alum foil...

Page 28: ...glass If parts become hard to move during the installation work moisten the seal with some silicone spray or washing up liquid never use silicone spray on self cleaning glass 3 8 2 Notes on fitting th...

Page 29: ...tions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 29 104 Figure Variable shim stop 2 A Guttering B Roof support C Glass support with r...

Page 30: ...ates with the vertical plates spaced no more than 20 mm apart When trimming ensure that you leave at least 10 mm see sketch as the rubber wedges will otherwise fit loosely over the pates and could eas...

Page 31: ...3 9 1 Fitting the side roof support cover strip Position the side roof support cover strip on the roof support as shown in the drawing Using your hand or a rubber mallet tap on the cover plate from ab...

Page 32: ...st be inserted at an angle between the roof supports and then turned so it is parallel to the wall bracket to leave room to work past the thicker ball shaped section of the roof support see drawing In...

Page 33: ...om above Figure Fitting the leaf guard 3 9 4 Installation below the roof overhang Fix the top section of the wall bracket to the wall bracket see drawing Insert the roof support Slide the top section...

Page 34: ...to a side wall When fitting the posts to the wall the posts are fitted to the substrate using the wall mounting post plate Figure Affixing posts to a side wall 23 24 90 post right wall mounting post...

Page 35: ...s Before the roof support can be fitted the wall cover plate will need to be screwed onto the roof support and sealed along the side of the roof support Once the roof support and the side wall bracket...

Page 36: ...ber 111361 0000 Page 36 104 3 12 Side wall bracket If you have a side wall bracket the roof will need to be sealed on site along the wall Figure1 Side wall bracket 1 Sealing the plastic profile joints...

Page 37: ...13 Wall bracket coupling Thoroughly seal the coupling joint to ensure that water cannot enter the interior Figure Wall bracket coupling 1 Coupling joint on wall bracket profiles 2 If coupling wall br...

Page 38: ...7 We reserve the right to make technical changes Item number 111361 0000 Page 38 104 3 14 Gutter coupling Connect the guttering to the coupling profile and caulk Then place the gutter onto the post an...

Page 39: ...em number 111361 0000 Page 39 104 3 15 Side indented posts The gutter coupling profile must be slid into the guttering before the cap can be glued on above all side indented posts The post is affixed...

Page 40: ...x8x3 4 Corner connector for roof support 5 Striker plate for corner connector 6 Disc DIN 9021 5 3 A2 7 Disc DIN 9021 6 4 A2 8 Hex socket head screw ISO 4017 M5x16 A2 70 9 Hex socket head screw ISO 401...

Page 41: ...3 17 Affixing the roof support to the wall bracket with wall offset Two wall offsets are created as mirror images for the balcony cutout Figure Affixing the roof support to the wall bracket on wall o...

Page 42: ...he mounting plates should be fitted onto the roof supports Align the mounting plates and fix in place using e g a C clamp Drill a 4 8 mm hole through the mounting plates and into the roof support and...

Page 43: ...tering stop Drill 3 8 mm holes into the 90 posts Use the attachment profiles as a drilling template Then screw the attachment profiles in place Screws should be added approx every 500 mm If a gap shou...

Page 44: ...tective film from inside the guttering cover cap Affix the guttering cover cap inside to the sides of the guttering and screw on from the outside Screw on from inside Remove the protective film from o...

Page 45: ...eserve the right to make technical changes Item number 111361 0000 Page 45 104 4 Gable roof These Assembly Instructions contain features specific to the gable roof only For all other installation deta...

Page 46: ...ng bar is not used Begin by fitting a post as a locking bar between the front two posts on the left and right and then erect the posts Then erect the rear posts Also use one post here as a locking bar...

Page 47: ...equire bolting the guttering to the wall on site using the gutter to wall anchorage Once the guttering is fitted to the posts screw the guttering cover plate to the guttering and then seal Then affix...

Page 48: ...dhesive and sealant Slide the roof supports onto the corner connectors and if necessary gently tap in place using a rubber mallet until the two roof supports fit together snugly Screw the roof support...

Page 49: ...transom onto the roof support Before masking with aluminium foil tape clean the edges of the glass panes using acetone Use 80 mm wide aluminium foil tape and cut clean strips Trim the aluminium concea...

Page 50: ...lding and structural safety requirements Bolting to the gutter The holes required to attach the angle bracket to the gutter must be drilled into the gutter on site To do this place the guttering again...

Page 51: ...ering is performed on site Be sure not to cause any leaks in the guttering when drilling the holes The screws required to affix the angle bracket to the wall must be determined on site based on the st...

Page 52: ...ions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 52 104 Figure Fitting the gutter wall bracket 1 Roof support adjusted on site A Illus...

Page 53: ...Terrazza Originale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 53 104 4 7 Exploded drawing Figure Exploded drawing...

Page 54: ...ne 102234 15 Post to guttering connection 100387 102175 16 Attachment profile for post 180 109030 109031 17 Angle bracket for post 101082 None 18 Gutter angle bracket 107851 108052 19 Guttering 101046...

Page 55: ...eserve the right to make technical changes Item number 111361 0000 Page 55 104 4 8 Exploded drawing Options Figure Front mounted gutter wall bracket 1 Gutter angle bracket gutter angle bracket cover c...

Page 56: ...iginale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 56 104 Figure Gutter wall bracket 1 Screws for wall installation sele...

Page 57: ...changes Item number 111361 0000 Page 57 104 5 Installation notes for custom shaped roofs 5 1 Terrazza Type B Head element Type B These Assembly Instructions contain features specific to the Type B on...

Page 58: ...wo parts making up the side roof support will need to be fitted and sealed on site Apply a suitable adhesive and sealant to the join between the two parts Then slide the bottom end of the side roof su...

Page 59: ...The kinked side roof support with attached clamping slider affixes to the wall bracket and guttering Before laying the roof covering make sure that the kinked side roof support is adequately supported...

Page 60: ...into position and affix to the floor Position the 135 post over the 90x70x7x28 angle bracket and below the side roof support Drill into the 135 post and 90x70x7x28 angle bracket and affix Make sure t...

Page 61: ...erve the right to make technical changes Item number 111361 0000 Page 61 104 Figure Affixing the 135 post A Affixing to the side roof support B Affixing to the floor 1 The 135 degree post below the ki...

Page 62: ...cal changes Item number 111361 0000 Page 62 104 5 1 4 Fitting the 135 corner profile Saw the 135 corner profile to length Figure Fitting the 135 corner profile underneath the side roof support 1 Corne...

Page 63: ...oof support and trace the outline of the 135 corner profile on the floor Recess the 90x70x7x28 angle bracket then position using the traced outline and affix to the floor Place the 135 corner profile...

Page 64: ...inner 90x70x7x28 angle bracket 1 The 90x70x7x28 angle bracket must be recessed to ensure that it fits into the 135 degree corner profile example 2 Slide the 135 degree corner profile over to the side...

Page 65: ...s essential that the angle bracket shim stop is fitted to the kinked side roof support The items must be fitted in such a way that the angle bracket acts as a stop for the roof covering Affix glazing...

Page 66: ...ide roof support to the roof covering After installing the roof covering apply aluminium foil tape to the kinked side roof support starting approx 100 mm above the kink to the gutter Make sure that th...

Page 67: ...upport has been fitted slide the guttering cover cap over the guttering and then screw in place Also seal the guttering cover cap to the kinked side roof support as well as to the 135 corner profile i...

Page 68: ...ns for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 68 104 Figure Sealing the guttering cover cap A Type B with 135 degree post B Type B wi...

Page 69: ...cket glazing beads along the wall bracket along the abutting joint between the roof support glazing beads and the wall bracket glazing beads along the abutting joint between the two roof support secti...

Page 70: ...tructions contain features specific to the Type N only For all other installation details please consult the standard assembly instructions for the Terrazza The type N head element can be created in o...

Page 71: ...t be affixed to the wall bracket at the 90 bend The task of drilling the holes for the support angle and affixing it is to be done on site in line with the relevant building conditions Figure Fitting...

Page 72: ...1 Cover cap for 90 degree post plate 2 Post plate 90 degrees 3 Drilled hole to protect against frost damage only if draining through the post Affix the 90 post plate to the 90 post using DIN7991 M8x40...

Page 73: ...joint after each subsequent installation step Once sealed the joints should be completely leak tight Attach the 90 gutter connector to the guttering Affix the guttering to the post and seal Remove the...

Page 74: ...ctor Insert the corner connector into the pre assembled guttering Affix the 90 gutter connector using a suitable adhesive and sealant Apply a suitable adhesive and sealant to the mitred part of the se...

Page 75: ...g the roof support to the ridge Two roof supports need to be fitted to the ridge Affix both roof supports with attached clamping slider to the guttering and the wall bracket Glue a cover plate onto th...

Page 76: ...ports and glue in place affix screws every 500 mm Seal the areas around the plate and the roof support as well as the wall bracket The plate is positioned on the wall bracket below the top sections of...

Page 77: ...pports 1 Apply butyl tape between the roof supports secure the drain in the guttering 2 Stop profile 3 Seal cover plate along entire length of roof support The gap between the two roof supports must b...

Page 78: ...Terrazza Originale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 78 104 Figure Fitting the T shaped cover strip...

Page 79: ...supports to the roof ridge supports The roof supports 110 must be attached to the roof supports 150 on the ridge of the roof where corresponding holders have been attached to the roof support 150 Figu...

Page 80: ...of covering on the roof ridge supports Install angle brackets on the roof ridge supports so that they can be used as stops for the roof covering Affix glazing packers between the roof covering and the...

Page 81: ...First fit the glazing beads to the wall bracket Then fit the glazing beads to the roof supports Figure Fitting the glazing beads 1 Roof support glazing bead 2 Wall bracket glazing bead In the case of...

Page 82: ...ter joints the area where the roof support 110 and roof support 150 join top and bottom and or exterior and interior the area where the roof support cover plate is joined to the wall brackets below th...

Page 83: ...uired on site or whether the wall bracket can be affixed on site using the existing drill holes When affixing the wall bracket to the corner remember to keep the required distances to the edges Then a...

Page 84: ...d angled wall bracket are manufactured to the specifications in the order These can only be correctly installed if they match the actual building conditions on site If the actual building conditions d...

Page 85: ...supports fitted to the wall The wall bracket can only be affixed to the wall once the exact position of the angled wall bracket has been determined In the case of partially angled wall brackets one w...

Page 86: ...ical changes Item number 111361 0000 Page 86 104 Fixing Affixing the wall bracket at the kink 1 Angled wall bracket 2 Straight wall bracket 3 Interface between straight and angled wall 4 Choose the fi...

Page 87: ...r the roof supports have been installed There are two places where the wall bracket glazing bead can be installed top and bottom Exactly where the wall bracket glazing bead should go depends on the th...

Page 88: ...Terrazza Originale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 88 104 Figure Wall bracket installation 2...

Page 89: ...en the clamping sliders and the wall bracket glazing beads from the front Then place the roof supports over the clamping sliders and affix Seal around the roof supports and wall bracket Important Do N...

Page 90: ...wall bracket glazing bead and the glass support 5 3 5 Sealing caulking When erecting the roof and following completion seal all areas where water could penetrate into the interior Always ensure you us...

Page 91: ...ical changes Item number 111361 0000 Page 91 104 5 4 Terrazza with angled or partially angled guttering These Assembly Instructions contain features specific to angled and partially angled guttering F...

Page 92: ...d coupling procedure as for gutters The made to order corner connectors plus two braces are used in this case Figure Coupling the guttering 1 Corner connector for gutter 2 Bracing Figure Fitting a cov...

Page 93: ...000 Page 93 104 5 4 2 Installation of posts On a Terrazza with partially angled guttering the post is fitted below the straight section of guttering as is standard On a Terrazza with partially angled...

Page 94: ...posts to the guttering 1 ASS angle positioner head 2 ASS angle positioner washer This post is affixed directly to the guttering without a post to guttering attachment and below the guttering coupling...

Page 95: ...ring pitch Angle of pitch on guttering On a Terrazza with angled or partially angled guttering the roof pitch 5 see Figure a notch is cut into the top end of the posts and the posts are then fitted wi...

Page 96: ...S angle positioner head 2 ASS angle positioner washer 3 Angled downspout connection 4 Coupling profile for guttering The angled downspout connection must be fitted to posts that have been designated f...

Page 97: ...sliding off to the side taking both the roof pitch and the angle of the angled guttering into account This will require filling the gap between the roof support clamping slider and the cut edge of the...

Page 98: ...the Terrazza meets the kink in the guttering must be at least 100 mm If the angled guttering is pitched at 45 or more the front of the roof supports will need to be cut at an angle where they meet the...

Page 99: ...of covering Install angle brackets on the roof supports that rest on the angled guttering so that they can be used as stops for the roof covering Affix glazing packers between the roof covering and th...

Page 100: ...must be caulked gutter joints Posts that are fitted to the guttering without the post to guttering attachment must be sealed where the join the guttering especially if these posts have a drain running...

Page 101: ...ale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 101 104 6 Terrazza Originale exploded drawing Figure Terrazza Originale e...

Page 102: ...7 108127 17 Right wall mounting post plate cover cap 108017 108127 18 Aluminium base for post None 102234 19 Post to guttering connection 100387 102175 20 180 attachment profile for post 109030 109031...

Page 103: ...all bracket 134 101051 102219 53 Wall bracket 175 101042 102211 54 Top section of wall bracket 34 101054 102222 55 Top section of wall bracket 74 101043 102212 56 Top section of wall bracket 110 10104...

Page 104: ...shapes Terrazza Originale Instructions for assembly Version 5 12 06 2017 We reserve the right to make technical changes Item number 111361 0000 Page 104 104 weinor GmbH Co KG Mathias Br ggen Stra e 1...

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