WAYFARER TGX150 Service Manual Download

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Publication Number 53719. Issue 3, April 2012

Page 108

SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A/B SC ETM

ITEM PART No.

DESCRIPTION

QTY

72941

Tray, tgx150 with pcb stud

11698

Cable assembly, tray, pwr+gps

10512

Serial no/ tray pcb assy

72948

Latch, tab, LH

72947

Latch, tab, RH

46966

Screw, 2-56 ANC x ¼ in. long

45801

Tywrap, 100 x 2.5mm long

47500

Washer, M5, crinkle, beryl copper

45519

Nut, M5, nyloc

46973

Screw, M4 x 6 torx secur pan hd

47046

Spacer, 3.2id x 5.5od x 3.4lng

45401

Nut, M3, Plain

47410

Washer, M3, shakeproof

45119

Sleeving, black thin dia 3 pvc

0.1

45014

Grommet strip, SPGS-2.5B

0.07

42527

Label, serial no, bar code, CE

(WTS Parts List and Drawing 14262 Rev 4

Table 14. Mounting Tray Assembly Power+GPS+SN - Parts List

Summary of Contents for TGX150

Page 1: ...r 53719 COPYRIGHT All rights reserved No parts of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recordin...

Page 2: ...time span the machine MUST not be used until the battery has been recharged This can be achieved by fitting the control board in a ticket machine and leave it powered up overnight The battery in a da...

Page 3: ...der 11 3 4 6 Internal Radio LAN PCB Mount Assembly 11 3 4 7 Printed Circuit Boards 11 3 5 MODEL IDENTIFICATION 15 4 INSTALLATION 16 4 1 INSTALLING THE TICKET MACHINE 16 4 1 1 Fitting The Mounting Tray...

Page 4: ...t 47 7 4 7 Removing The Sync Wheel 48 7 4 8 Removing The Paper Roll Spigot 48 7 4 9 Removing The Paper Roll Plinth 49 7 4 10 Dismantling The Printer Mechanism 49 7 5 THE MODULE HOUSING ASSEMBLY 57 7 5...

Page 5: ...play Assembly Details 43 Figure 13 Printer Base Assembly 1 46 Figure 14 Printer Plate Assembly 2 47 Figure 15 Paper Control Mechanism 48 Figure 16 Dismantling The Printer Mechanism 49 Figure 17 Printo...

Page 6: ...01 Figure 53 Keyframe Assembly 103 Figure 54 Type A B Card Reader Assembly 105 Figure 55 Mounting Tray Assembly PWR GPS SN 107 Figure 56 Paper Ticket Punch Assembly If Fitted 109 Figure 57 Ticket Pape...

Page 7: ...be returned for repair In addition to maintenance instructions the following chapters also provide additional background information such as a list of technical data and a description of the appearan...

Page 8: ...ous assemblies in the ETM Apart from Paragraph 7 1 which gives general instructions each sub assembly is dealt with in a separate paragraph i e the top cover Paragraph 7 2 the keyboard and display Par...

Page 9: ...cm DC dia Fig GPS In ITSO kg kohm LAN M mA MHz mm No o d PCB PL POSN QTY RLAN REF SK V W Amps As required on parts lists Assembly on parts lists Centimetre s Direct Current Diameter Figure Global Posi...

Page 10: ...Publication Number 53719 Issue 3 April 2012 Page 4 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM This page has been left blank deliberately...

Page 11: ...CCAH299D 160 x 128 pixel backlit display Transflective 12o c view Repeater Display Nan ya MOO7G 2 x 16 pixel backlit display Operating Voltage 18 to 32V DC nom 24V DC Operating Current 0 72A at 24V DC...

Page 12: ...Publication Number 53719 Issue 3 April 2012 Page 6 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM This page has been left blank deliberately...

Page 13: ...et 3 2 WHAT THE RADIO LAN SYSTEM DOES All vehicles are fitted with Internal Radio LAN ETM s mounted in a convenient position depending on the vehicle As the driver proceeds along his route details of...

Page 14: ...Point Kit Transmits and receives data from the depot to the buses ETM with Internal Radio LAN Assembly Used to transmit data from each bus Figure 1 The Radio LAN System This manual describes the Model...

Page 15: ...of the top cover The printer plate resembles a shallow upturned tray that fits on top of the lower cover The printer plate has four holes two at the back and one each side that line up with holes on t...

Page 16: ...viewing The driver s display is integral with the keyboard and provides menus for option selection together with a visual indication of the information keyed in to the ticket machine The repeater disp...

Page 17: ...g then ejects the module a centimetre or so out of the receptacle slot to allow full withdrawal manually 3 4 5 ITSO Card Reader The ITSO Card Reader is secured to the outer face of the top cover with...

Page 18: ...al printer The board also provides an RS485 output for interfacing with Internal GPS The various voltages are generated from the 24V input to the board at the main input socket PLA which is a componen...

Page 19: ...derneath the ITSO contactless reader assembly moulding The antenna board circuitry senses the presence of an ITSO smart card and reads the data on it The data is then passed to the Type A B 2 Coupler...

Page 20: ...transmits to and receives data from the Access point in the depot The frequency band of RF transmission is 2 4 Ghz Tray Serial Number PCB This board fitted in the tray provides a means of electronical...

Page 21: ...rear of the unit Figure 2a Model and Serial Number Label The model number refers to the general type of machine However different machines carrying the same model number are not necessarily identical...

Page 22: ...icket machine when it is fitted A depth clearance of 400mm is required to allow the top cover of the ticket machine to be hinged open when replacing the ticket roll Note that a minimum height clearanc...

Page 23: ...s Under this condition wood insulation board plywood chip board etc should be used as the insulating material between the tray and the vehicle metal work see WARNING above The insulating material shou...

Page 24: ...EARTHED METALWORK IN CLOSE PROXIMITY TO THE TRAY OR ELECTRONIC TICKET MACHINE Whenever practicable the power cables must be connected to the vehicle battery via an in line 5amp fuse the brown wire to...

Page 25: ...TA 0V Ser No Bl R ETM MOUNTING TRAY 14262 TRAY SERIAL NO PCB 10512 1 1 4 4 2 2 5 5 3 3 12V OV RS485 ve RS485 ve RS485 CMN B Gn R Y Bk TB1 TERMINAL BLOCK PIN1 LEFT HAND END AS LOOKING AT TERMINAL CONNE...

Page 26: ...nting tray holes When the ticket machine is correctly located push it fully home Locking the machine into the tray Locate the spring loaded button on the rear face of the top cover depress it firmly a...

Page 27: ...ards as dirt and grease can cause short circuits 3 Do not over tighten fixings 4 Undo electrical connectors by pulling the body of the connector not the wiring 5 Do not drop the machine the circuit bo...

Page 28: ...ls and equipment sufficient for most maintenance and repair work carried out at either Level 1 or 2 as defined in Paragraph 5 2 This list may be supplemented by additional specialist tools DESCRIPTION...

Page 29: ...4 The number of parts or assemblies required N B None of the electronic components on the circuit boards are supplied separately to anyone other than Level 3 personnel as defined in Paragraph 5 2 If a...

Page 30: ...Publication Number 53719 Issue 3 April 2012 Page 24 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM This page has been left blank deliberately...

Page 31: ...leaning Display cleaning Lubrication Internal cleaning Cleaning the sync sensor Cleaning the printer roller Changing the paper roll Removing a paper blockage none none none none 1 1 2 2 2 2 2 2 6 1 1...

Page 32: ...ot use any liquid or chemical cleaners as the interior of the machine must be kept dry 6 1 5 Cleaning The Sync Sensor Firstly open the top cover and the printer base as described in Paragraphs 7 2 1 a...

Page 33: ...of paper dust in the spigot shaft can cause the paper spigot to jam To prevent this the spigot should be cleaned periodically The frequency depends upon the amount of usage i e the no of tickets the...

Page 34: ...NTER 1 Tear across any paper remaining in the printer mechanism 2 Lift the existing paper roll from the spigot 3 Pull the paper remaining in the printer mechanism BACK OUT from the printer When carryi...

Page 35: ...THIN PAIR OF TWEEZERS OR SIMILAR TOOL If a paper blockage or jam does occur open the top cover of the ETM and pull the paper BACK OUT of the printer until all paper has been withdrawn Once this has be...

Page 36: ...eturn to its original position Access can now be gained to the paper chamber 4 To re lock the printer head repeat Operation 1 to open the lock shaft access and then with the locking knob held open clo...

Page 37: ...inciples remain the same whatever type of connector is fitted 1 Referring to Figure 5 remove the plug from the socket by a straight pull on the body of the connector not on the wiring as this may dama...

Page 38: ...Publication Number 53719 Issue 3 April 2012 Page 32 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM This page has been left blank deliberately...

Page 39: ...if authorised to replace the ticket roll 2 Many of the instructions refer to the general assembly diagrams Section 9 However where appropriate more detailed diagrams are included with the text to whic...

Page 40: ...the top of each stay to the top cover The top cover MUST be supported to the fully opened position when the stays are removed The cover should only be allowed to open gradually to ensure that no stra...

Page 41: ...l board Unplug the ribbon cable assembly from PL1 of the Memory Expansion Internal Serial PCB and the ribbon cable and RF cable from P5 and SK1 of the Type A B Coupler PCB 4 Remove the top cover stay...

Page 42: ...together on a panel Firstly the RLAN PIC Controller PCB processes the RF signals into the correct format for serial transmission Secondly the 802 11b Radio Module transmits to and receives data from t...

Page 43: ...he RLAN PIC Controller PCB 2 With reference to Figures 9b 47 remove the four M3 fixing nuts and washers items 21 23 and 25 of Figure 47 that secure the Internal RLAN assembly to the mounting panel Ret...

Page 44: ...foam pad away from the PCB so that the Module is detached Ensure that no strain is put on the connector To separate the Module completely unplug it from J5 of the RLAN PIC Controller PCB 5 Re fit the...

Page 45: ...2 4 to gain access to the contactless reader assembly fixing screws Removing The Contactless reader assembly Refer to Figure 10 throughout the following operations 1 Locate and disconnect the repeater...

Page 46: ...fixed to a mounting plate 2 Unplug the RF connector from SK1 and the 5 way molex connector from P1 of the Antenna PCB 3 To remove the antenna PCB undo and remove the M3 nuts shakeproof washers and fi...

Page 47: ...ies keyboard data and power from connectors PLEXT1 and PLEXT2 on the control board 2 Remove the top inner cover Paragraph 7 2 4 and lift the cover clear to gain access to the keyboard and display asse...

Page 48: ...o Figure 12 1 Position the keyboard and display assembly so that the keyframe back is facing towards you 2 Locate and remove the four keyboard and display assembly fixing screws refer to Figure 12 3 T...

Page 49: ...PLAY WINDOW KEYFRAME MOULDINGS ASSEMBLY KEYMAT RUBBER KEYBOARD DISPLAY JOINT PCB ASSEMBLY KEYBOARD DISPLAY CABLE ASSEMBLIES EXTENSION REPEATER DISPLAY NOT CONNECTED CABLE DISPLAY PCB DISPLAY PCB FIXIN...

Page 50: ...keyboard PCB e Locate the keyframe moulding assembly over the keymat and turn the whole assembly over so that the keyframe back is facing towards you f Refit the four keyboard and display assembly fix...

Page 51: ...rinter Plate Assembly 1 Open the printer plate assembly as described in Paragraph 7 4 1 then if fitted remove the paper roll as explained in Paragraph 6 2 1 2 Disconnect the following cable assemblies...

Page 52: ...from its cable run as detailed in Paragraph 7 4 4 7 4 4 Removing The Printer Data Cable Assembly 1 Open both the top cover and printer base see Paragraphs 7 2 1 and 7 4 1 respectively then refer to F...

Page 53: ...e Assembly 2 7 4 5 Removing The Top Cover Latching Hook The top cover latch hook Figure 46 item 17 can easily be removed by simply removing the nut Figure 46 item 29 underneath that secures the hook t...

Page 54: ...sor and sync wheel will have to be removed as detailed in Paragraphs 7 4 6 and 7 4 7 respectively Referring to Figure 15 locate and remove the E clip on the underside of the spigot The spigot can now...

Page 55: ...cing the spigot see Paragraph 7 4 8 LOCKING WHEEL SPRING SHAFT SECURING SCREW PAPER GUIDE SECURING SCREW PAPER GUIDE SECURING SCREW AND NUT TICKET BLADE LOCKING PIECE PRINTER ROLLER SHAFT PRINT HEAD L...

Page 56: ...inter chassis and then lift clear NYLOC NUT PLAIN AND SHAKEPROOF WASHERS BLADE LOCK BLADE FOR CLARITY ONLY THE BLADE IS SHOWN PRINTER CHASSIS Figure 17 Printout Blade Fitting c When refitting the blad...

Page 57: ...ear of the printer Figure 18 Paper Guide Fitting d When refitting the guide locate it over the spigot before fitting the rod or any fixings Removing the Print Head Locking Knob a With reference to Fig...

Page 58: ...r tension to allow the web formation on the underside of the knob to locate past the locking spigot As soon as this occurs push the knob fully onto the shaft If the cut out in the knob cannot be turne...

Page 59: ...are aligned Removing the Stepper Motor a Prior to removing the stepper motor the printer roller must be removed as described above b Remove the nut and screw securing the motor to the printer plate se...

Page 60: ...Figure 21 Print Head and Lower Paper Guide d If there is any requirement to disassemble the print head assembly further CAREFULLY carry out the following operations see Figure 22 i Remove the M3 scre...

Page 61: ...of the carrier and thus allow self alignment and correct pressure on the paper Removing The Lower Paper Guide a Remove the print head locking knob as described earlier b With reference to Figure 22 re...

Page 62: ...scribed above Next remove the two wires from the connector SKO Now remove the two No 2 screws securing the microswitch to the floor of the lower paper guide Figure 23 and lift the microswitch clear pu...

Page 63: ...e housing contains no electronics The module housing assembly provides a means of latching in place modules that have been inserted The module can be released by pressing the button on the front or if...

Page 64: ...enoid fitted unplug the 2 way Molex connector from SOL1 on the control board refer to figure 28 Carefully lift the module housing assembly out of the lower cover Figure 25 Module Housing Assembly Expl...

Page 65: ...the components are lifted out of the module housing body 5 To detach the module lock from the module release button remove the module latch pin and the module lock pin if it is not already removed If...

Page 66: ...omponents if the mechanism does not operate properly 8 If the solenoid assembly was removed locate the solenoid against the bracket fit the fixing screw and tighten Position the bracket onto the modul...

Page 67: ...can now be lifted clear 7 6 3 Removing The Type A B 2 Coupler PCB To remove the board firstly disconnect the ribbon cable from connector P5 and the RF cable from SK1 of the Type A B 2 Coupler PCB Refe...

Page 68: ...edge of the control board to the lower cover 3 The control board can now be carefully lifted clear Figure 26 Control Board Fixings Connections Paper low sensor connector PLJ Keyboard data connector PL...

Page 69: ...umed that the faults are genuine and do not arise from incorrect installation or operation If in doubt check the operating instructions A number of fault conditions may be caused by defective connecti...

Page 70: ...Control board fault a No power to ticket machine b Polyswitch fuse requires resetting c Faulty cable assembly d Faulty printed circuit board a Paper roll exhausted b Control board faulty c Cable asse...

Page 71: ...a cable assembly faulty PLG on Keyboard PCB b Control board faulty c Graphic display faulty a Faulty backlighting cable assembly PLD b Faulty display a Failure of particular LED s on keyboard PCB b Fa...

Page 72: ...is that the fault was transient If the fault is still apparent then one or more of the boards or their interconnecting cable assemblies will be defective The defective board s can be isolated by remov...

Page 73: ...panol alcohol Under normal conditions the print head is self aligning because of the two head pivot pins see Figure 22 If these pins are missing or damaged then the head will not float and will print...

Page 74: ...he serviceability of the sensor apply power to the ticket machine and ensure that the sensor connector is plugged into PLJ With the multimeter set to measure 5V connect the ve terminal of the multimet...

Page 75: ...ph 7 3 2 to separate the keyboard and display assembly into its component parts 8 2 8 Repeater Display Faulty Backlighting but no graphics displayed Possible causes a Display cable assembly faulty PLG...

Page 76: ...ssembly 8 2 10 Keys Inoperative Possible causes a Defective Keys The key buttons on the keyboard are single items and any individual button can be replaced by a serviceable item However each key conta...

Page 77: ...d Type A B Coupler PCB faulty e Type A B Coupler cable assembly faulty f Control board faulty With reference to Figure 42 check the continuity of the antenna cable assembly The antenna and Type A B co...

Page 78: ...nnector must be replaced complete with the cable assembly The removal of terminals from Molex connectors may also be required when renewing a component that is using a shared connector The following d...

Page 79: ...AY PCB PLEXT1 PLEXT2 PLM PLO PLP SOL1 SOLENOID PLT CONTROL PCB MODULE HOUSING KEYBOARD DATA KEYBOARD POWER PLX PLY PLJ PLX PLY MEMORYEXPANSION INTERNAL SERIAL PCB SKY SKX 2 NUMBER OF WIRES DIRECT PLUG...

Page 80: ...il 2012 Page 74 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM YELLOW BROWN BLACK ORANGE 1 2 3 4 Y BK MOTOR OR BN SKT Figure 29 Printer Stepper Motor Drive Cable Assembly Figure 30...

Page 81: ...ublication Number 53719 Issue 3 April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 75 Figure 31 Printer Data Cable Assembly Figure 32 Paper Movement Sensor Cable Assembl...

Page 82: ...3 April 2012 Page 76 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM 1 7 8 9 10 2 3 4 5 6 SKEXT2 KEYBOARD 20V 12V 20V 12V 0V 0V 5V 5V 0V 5V PIN 1 PIN 1 SKEXT2 KEYBOARD SKE Figure 33...

Page 83: ...17 37 18 38 19 39 20 40 2 22 3 23 4 24 5 25 6 26 SKEXT1 SKA CPU TMROUT1 KBD SCANWR LCD R W GBA GR CE DATA 0 LCD BLE GAB CPU RD CBA BACKLIGHT WR DATA 1 CPU P1 7 R6 R7 LCD STB RFI GND CPU WR DATA 7 CPU...

Page 84: ...B SC ETM 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2 3 4 5 6 SKF DISPLAY GDATA 1 GDATA 4 GDATA 3 GDATA 6 GDATA 5 n c GDATA 7 GDATA 2 GDATA 0 SYNC RESET GR HALT CPU BLE GR CE CPU RD CPU WR 20V GV ADJ RF...

Page 85: ...ERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 79 1 2 3 SKC DISPLAY BACKLIGHTANODE A DISPLAY BACKLIGHT CATHODE K O Y n c 5V BACKLIGHT CONTROL SKC GRAPHIC DISPLAY KEYBOARD PCB Fi...

Page 86: ...Publication Number 53719 Issue 3 April 2012 Page 80 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Figure 37 Serial Number PCB Cable Assembly If fitted...

Page 87: ...il 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 81 Figure 38 Solenoid Module Housing Cable Assembly If fitted 1 2 CONTROL PCB 2 Way Molex COIL SOL1 SOL1 SOLENOID MODULE...

Page 88: ...2 SKD DISPLAY BACKLIGHTANODE A DISPLAY BACKLIGHT CATHODE K O Y 5V BACKLIGHT CONTROL SKD KEYBOARD PCB Figure 39 Repeater Display Backlighting Cable Assembly 2 1 2 DISPLAY BACKLIGHTANODE A DISPLAY BACK...

Page 89: ...ANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 83 1 7 8 9 10 11 12 13 14 2 3 4 5 6 REPEATER DISPLAY PCB SKG LDAT6 LDAT7 LDAT4 0V VEE_O LCD R W LDAT0 LDAT2 5V LCD BLE LCD STB LDAT1 LDAT3...

Page 90: ...A B SC ETM Figure 42 ITSO RF Cable Assembly Figure 43 ITSO Antenna LED Cable Assembly TYPE A B COUPLER PCB TYPE A B 2 ANTENNA PCB PCB TERMINAL RG174 SMB PLUG RF COAX CABLE RG174 5OR PL1 PL1 PL1 PL1 1...

Page 91: ...rnal RLAN Cable Assembly 1 7 8 9 10 2 3 4 5 6 SK1 CHASSIS 0V CTS RTS DTR DSR Tx 0V Rx 15V Switched PIN 1 PIN 1 MEMORY EXPANSION INTERNAL SERIAL PCB RLAN PIC CONTROLLER PCB SK1 MEMORY EXPANSION INTERNA...

Page 92: ...L SHELL 17 35 18 36 19 37 4 33 14 R 5 3 12 4 16 34 GPS BOX TB1 BUS BATTERY 37 Way DType SKA W Bl Rd Bl R Bk Y Bk Bk Gn Bn SERIAL No GPS DATA POWER POWER VE OV Ser No 12V 12V RS485 ve RS485 ve SCREEN S...

Page 93: ...lists opposite the diagrams so that the part may readily be identified 4 The notation REF against an item number on a diagram indicates that that particular item is shown for reference only and is exc...

Page 94: ...Publication Number 53719 Issue 3 April 2012 Page 88 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Figure 46 General Assembly...

Page 95: ...22 72909 Blanking plate GPS connector 1 23 10547 PCB Mem Exp I S I F I O250 1 24 10531 PCB A B Coupler MFRC531 1 25 11653 Cable assembly TGX150 m m ant ext 1 27 45407 Nut M3 nyloc 6 29 45409 Nut M4 ny...

Page 96: ...47116 Spacer nylon 6 o d 3 2 i d 4 5 lg 4 70 58529 Label EEC Approval 1 80 45803 Tywrap WIT 30L 1 WTS Parts List 13754 Rev 3 Drawing 13754 Rev 1 Table 5 General Assembly Parts List The General Assembl...

Page 97: ...ON QTY 1 10537 PCB Type A B 2 Ant Bot Adj 1 3 10542 PCB RLAN PIC Controller 1 11 73110 Mounting panel TGX150 int rlan A B 1 15 47120 Spacer hex M3 x 8 lg plastic 4 17 47025 Spacer nylon 6 o d 3 2 i d...

Page 98: ...Publication Number 53719 Issue 3 April 2012 Page 92 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Figure 48 Top Cover Assembly...

Page 99: ...latch 1 11 72740 Lid latch 1 13 72741 Top hat latch 1 21 14316 Keyframe assembly wakeup 1 23 30721 Molex plug 2 way 1 27 42022 Spring compression 16 76 19 05 1 31 46884 E Circlip 3 2mm i d 2 33 45041...

Page 100: ...Publication Number 53719 Issue 3 April 2012 Page 94 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Figure 49 Lower Cover Assembly...

Page 101: ...cover 1 3 14048 Module Housing assembly 1 9 10510 Control PCB 1Mb Fl 1 11 10451 Serial number PCB 1 13 47108 Spacer M3 x 5 5A F x 4 5 long hexagonal 4 15 46781 Screw M3 x 30 pan head Pozi 4 17 45407 N...

Page 102: ...Publication Number 53719 Issue 3 April 2012 Page 96 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Figure 50 Printer Plate Assembly 4 4 2 3 2 2 2 REF...

Page 103: ...bly 1 17 11635 Cable assembly sync sensor 1 19 11565 Cable assembly printer data 1 20 11799 Cable assembly printer static 1 21 71712 Ball bearing 9 32 dia delrin 1 23 71699 Spring paper tension 1 25 7...

Page 104: ...ublication Number 53719 Issue 3 April 2012 Page 98 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Figure 51 Thermal Printer Assembly REF REF REF REF REF REF 2 REF REF REF 2 2 2 2 2...

Page 105: ...Tear off straight 1 29 72474 Knob head lock 1 31 72484 Spring lock knob return 1 35 72468 Pin head pivot 2 37 72476 Bar clamp 1 39 72812 Blade protector 1 47 72495 Film head insulating 1 49 42747 Mot...

Page 106: ...RVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM 71 47498 Fix push on 3mm 2 79 30552 Connector Molex 5 way SKO 1 81 12885 Cable assembly paper out 1 WTS Parts List Rev 10 and Drawing 12...

Page 107: ...VICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 101 Figure 52 Module Housing Assembly Note Items 43 45 47 49 and 51are shown for reference purposes if the machine has solenoid lock...

Page 108: ...2762 Module lock pin 1 15 72758 Module latch pin 1 19 42020 Spring compression 4 6 mm o d x 9 5mm long 1 21 42019 Spring compression 6 1 mm o d x 11 11mm long 1 23 42021 Spring compression 6 1 mm o d...

Page 109: ...Publication Number 53719 Issue 3 April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 103 Figure 53 Keyframe Assembly...

Page 110: ...jnt kb dis wakeup 1 5 72728 Keymat 1 7 72725 Keycap Single 31 9 72726 Keycap Double 1 11 72884 Label Wayfarer moulded 55 x 12 1 13 58600 Label Wakeup keyframe ident 1 19 72733 Keyframe back 1 21 11651...

Page 111: ...Publication Number 53719 Issue 3 April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 105 Figure 54 Type A B Card Reader Assembly...

Page 112: ...der case assembly 1 3 58435 Label target 1 5 72776 Passenger display chassis 1 19 12037 Repeater display 2 x 16 1 25 47113 Spacer 6 od 3 2 id x 6 long nylon 4 35 47410 Washer M3 internal shakeproof 4...

Page 113: ...Publication Number 53719 Issue 3 April 2012 SERVICE MANUAL FOR THE 13754 TGX150 INTERNAL RLAN TYPE A B SC ETM Page 107 Figure 55 Mounting Tray Assembly PWR GPS SN...

Page 114: ...tab RH 1 13 46966 Screw 2 56 ANC x in long 2 15 45801 Tywrap 100 x 2 5mm long 1 17 47500 Washer M5 crinkle beryl copper 2 19 45519 Nut M5 nyloc 2 21 46973 Screw M4 x 6 torx secur pan hd 2 23 47046 Spa...

Page 115: ...INTERNAL RLAN TYPE A B SC ETM Page 109 Figure 56 Paper Ticket Punch Assembly If Fitted NOTE THE PAPER PUNCH ILLUSTRATED PART NO 14289 IS FOR A LEFT HAND TICKET EXIT MACHINE PART NO 14309 IS FOR A RIG...

Page 116: ...0 5 B Aluminium 2 9 20012 Wire 7 0 2 black 0 68 10 90804 Microswitch dh1c b1pa 1 12 45031 Sleeving heatshrink 3mm 1mm bore 0 0417 WTS Parts List 14289 Rev 4 WTS Drawing 14289 Rev 2 Table 15 Paper Tic...

Page 117: ...THE TIGHTNESS OF THE WIND THE FORCE REQUIRED TO PUSH THE HUB FROM THE ROLL SHOULD BE IN EXCESS OF20KG 3 ENSURE THAT THE HUB IS FITTED THE CORRECT WAY AROUND WITH REGARD TO THE THERMAL COATING BEING ON...

Page 118: ...Cable assembly sync sensor 1 11651 Extension cable repeater display backlight 1 11653 Cable assembly TGX150 m m ant ext 1 12037 Repeater display 2 x 16 1 12885 Cable assembly paper out 1 12901 Spigot...

Page 119: ...1 46631 Screw M2 5 x 8 pan Pozi 3 46639 Screw M4 x 6 pan Pozidrive 3 46655 Screw M3 x 6 pan Pozi 18 46664 Screw M3 x 14 pan head Pozi 4 46686 Screw M3 x 8 but hd eslok 4 46781 Screw M3 x 30 pan head...

Page 120: ...keyframe ident 1 71699 Spring paper tension 1 71712 Ball bearing 9 32 Delrin 1 72456 Roller 1 72457 Handle head lift 1 72458 Guide paper lower 1 72461 Bearing roller 1 72462 Extrusion head carrier 1 7...

Page 121: ...mbly 1 72800 Contactless reader case assembly 1 72812 Protector blade 1 72884 Label Wayfarer moulded 55 x 12 1 72909 Blanking plate GPS connector 1 72967 Cover Synch disc 1 73108 Inner cover Int RLAN...

Page 122: ...ble assembly sync sensor 1 11653 Cable assembly TGX150 m m ant ext 1 45830 Cable clip self adhesive 5 72744 Cable tunnel top 1 14083 Card Reader Assy Type A B 1 46883 Circlip E 2 3mm i d 3 72604 Clamp...

Page 123: ...Wayfarer moulded 55 x 12 1 72749 Latch hook 1 72740 Lid latch 1 72751 Lid stay 2 72463 Lock blade 1 72752 Lower cover 1 14258 Lower cover assy 1mb flash 1 72756 Module eject plunger 1 72753 Module ho...

Page 124: ...an Pozi 2 46631 Screw M2 5 x 8 pan Pozi 3 46615 Screw M3 x 10 pan Pozi 1 46664 Screw M3 x 14 pan head Pozi 4 46781 Screw M3 x 30 pan head Pozi 4 46655 Screw M3 x 6 pan Pozi 18 46686 Screw M3 x 8 but h...

Page 125: ...ension 1 72472 Tear off straight 1 72735 Ticket exit 1 72736 Ticket exit blank 1 14326 Top cover assy TGX Wakeup 1 72741 Top hat latch 1 45801 Tywrap 100 x 2 5mm long 3 45803 Tywrap WIT 30L 1 72777 Un...

Page 126: ...TYPE A B SC ETM APPENDIX 1 RECORD OF AMENDMENTS DATE DESCRIPTION OF CHANGE November 2004 August 2005 April 2012 Issue 1 of the manual Issue 2 of the manual LCD warning Thermal Printer parts updated W...

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