Wallace Perimeter Security FOLDSMART Installation And Maintenance Manual Download Page 3

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FoldSmart™ Installation and Maintenance Manual

Revision 1 - MAY 2023

TABLE OF CONTENTS

Introducing FoldSmart

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Intelligent Features: SmartDC Controller™

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Technical Support

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Installer’s Check List

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SAFETY INFORMATION �� 10

Safety Notices

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Common Industrial Symbols

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Safety Requirements

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Important Safety Instructions

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Safety Standards - Installer's Responsibility

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Safety Standards - Owner/User Responsibility

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Hazardous Materials and Proper Disposal

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External Entrapment Protection Sensors

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Identifying Gate System Category and Usage Class

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Choosing External Entrapment Protection

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UL 325 Compliant Sensors

Wind Load Factors & Site Prep

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FoldSmart Gate Delivery and Unloading

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Tools Required

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FoldSmart Gate Installation

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Footing and Foundation Installation

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Gate Installation

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Operator Cabinet Installation Considerations

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Installation Adjustments

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Drawbar Adjustment Procedure

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Limit Switch Adjustment Procedure

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TABLE OF CONTENTS

Summary of Contents for FOLDSMART

Page 1: ...FOLDSMART INSTALLATION AND MAINTENANCE MANUAL Revision 1 MAY 2023 115 Lowson Crescent Winnipeg Manitoba Canada R3P 1A6 Phone 866 300 1110 wallaceperimetersecurity com ...

Page 2: ...866 300 1110 Copyright Notice Copyright2023allrightsreserved Nopartofthismanualmaybereproducedbyanymeans photocopier electronic or mechanical without the express written permission of Wallace Perimeter Security and Nice HySecurity Gate Inc ...

Page 3: ...sponsibility 14 Hazardous Materials and Proper Disposal 15 External Entrapment Protection Sensors 16 Identifying Gate System Category and Usage Class 18 Choosing External Entrapment Protection 19 UL 325 Compliant Sensors 20 Stop Button 22 Manual Release 22 Wind Load Factors Site Prep 23 FoldSmart Gate Delivery and Unloading 24 Tools Required 26 FoldSmart Gate Installation 29 Footing and Foundation...

Page 4: ...g the Setup Menu 55 RUN MODE 56 Understanding Gate Status Displays 56 Using the SmartDC Controller Buttons in RUN Mode 57 Viewing Operator Status Displays 58 USER MENU 59 Adjusting the Close Timer 60 Setting the Time and Date 61 Setting AC Power Loss Gate Function 62 Adjusting the Display Contrast 63 USER MENU FUNCTIONS 64 Installer Menu 68 Adjusting the Gate Speed 69 Adjusting the IES Sensitivity...

Page 5: ...emote Open 105 Installing a MagLock or Solenoid Lock 106 Installing a Lock for 12VDC or 24VDC Systems 106 Installing a Lock for High Voltage Systems 107 Setting the User Relay Function in the Installer Menu 108 Installing Vehicle Detectors and Loops 109 Monitored External Entrapment Sensors 112 External Entrapment Protection 114 Photo Eye Installation Tips 114 Installing Photoelectric Sensors for ...

Page 6: ...nd Alignment 141 DC Battery Replacement 142 Clock Battery Replacement 143 FoldSmart General Maintenance Checklist 144 FoldSmart XT Drawings Generic Site Layout and Options 147 FOLDSMART 159 3 YEAR LIMITED PRODUCT WARRANTY 159 Technical Specifications 161 TABLE OF CONTENTS ...

Page 7: ...onization of bi parting gates The SmartDC Controller automatically adjusts the gate speed to synchronize the left and right gates so that they reach the open and close positions at the same time Independent leaf delay adjustment for bi parting gates is selectable in second increments Menus and User relays The SmartDC Controller has 43 menu items to allow installer configuration of gate function an...

Page 8: ...ity at 1 866 300 1110 Obtain the serial number of your operator before calling Refer to the blow apart image on the inside of the front page For information about Wallace Perimeter Security training for installers maintenance personnel and end users refer to the company website at www wallaceperimetersecurity com or call 1 866 300 1110 ...

Page 9: ...stall the earth ground and AC wiring connections for AC power Connect battery wire to switch Complete Initial Setup Menu programming Review the connections on the SmartDC Controller Install Primary Secondary operator connections if the site is a bi parting gate system Attach accessory devices Configure the User and Installer Menu options Program applicable settings dependent on accessory devices i...

Page 10: ... hazardous situation is not avoided Indicates mild or moderate injury could occur if the hazardous situation is not avoided Indicates damage to equipment is probable if the hazardous situation is not avoided Common Industrial Symbols The following international safety symbols may appear on the product or in its literature The symbols are used to alert you to potential personal injury hazards Obey ...

Page 11: ...art the gate system only when the gate s travel path is clear Hazards associated with automatic gates can be reduced with proper site design installation and use Installers maintenance crews and owners users must read and follow the Important Safety Instructions in this manual and review all the literature that accompanies the product It is important that only qualified installer s handle the inst...

Page 12: ...pedestrians to the walk through gate The automated gate entry is for vehicle use only No one should cross the path of a moving gate Mount access control devices beyond reach of the gate The control devices that operate the gate must be Located in a clear line of sight to the gate Mounted beyond 6 feet 1 83 meters of the gate to prevent users from touching or accessing the gate while operating the ...

Page 13: ... per UL 325 Safety Standards Have a qualified technician test the gate monthly When you complete the installation show the end user how to Remove the operator covers and turn the power off and on Turn the DC power switch off which disengages the motor Loosen the quick disconnect and manually push the gate s open close Remember to re tighten the quick disconnect before turning the DC power switch b...

Page 14: ... around the gate Learn how to turn the power on and off Learn how to manually release the gate Before attempting a manual release make sure the gate is not moving WARNING signs supplied with the gate system must remain installed and clearly visible on both sides of the gate The signs are required to maintain UL 325 compliance Never disable the Warn Before Operate buzzer and NEVER disconnect or cut...

Page 15: ...persons Observe the polarity between the batteries and charging circuit Never mix battery sizes types or brands Wallace Perimeter Security strongly recommends that only sealed AGM style batteries be used Exercise care in handling batteries Be aware that the metal found in rings bracelets and keys can conduct electricity short the batteries and cause potential injury Do not open or mutilate the bat...

Page 16: ...he gate travel and where an entrapment hazard exists PHOTOELECTRIC EYES One or more photoelectric eyes shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate A photoelectric eye or contact sensor is also required to protect against possible entrapment if the gate opens to a position less than 16 inches 40 6cm from any object such as a p...

Page 17: ... and consider your specific installation to determine where the greatest entrapment risks exist Locate edge sensors and or photoelectric sensors accordingly Be certain that a sufficient number of sensors are used so that pedestrians are protected from entrapment in both directions of the gate travel and all hazard areas are fully protected Refer to the UL website at https www ul com for the most u...

Page 18: ...rking area associated with one to four single family dwellings Class II Class II Intended for use in a commercial location or building such as multi family housing units five or more single family units hotels garages retail stores or other buildings servicing the general public Class III Class III Intended for use in an industrial location or building such as factories or loading docks or other l...

Page 19: ...e equivalent To comply using a Type D device requires a CONSTANT HOLD push button station This CONSTANT HOLD push button station must be the only device that opens and closes the gate It can only be used where the gate and push button station will be monitored by personnel 24 hours a day in full view of the gate area An automatic closing device such as a timer loop sensor or similar device must no...

Page 20: ... 325 7th Edition Select sensors from this list for UL compliant gate automation solutions Contact the sensor manufacturer for specific recommendations for use Recommended External Entrapment Protection Sensors List for FoldSmart Mfg Part or Model Brand Wallace Perimeter Security Part Max Range Photo Eyes Retro reflective E3K R10K4 NR 1 Omron 40 ft 12 2m NIR 50 325 EMX 45 ft 13 7m IRB RET EMX 53 ft...

Page 21: ... 29 4 34 of the Standard Swing Gates To enable fully automatic operation all SWING gate operators will require a minimum of ONE monitored external entrapment protection sensor to protect entrapment zones in either the open or close direction of travel However an additional monitored sensor is required if there is a risk of entrapment in both directions of gate travel Preferred solution for swing g...

Page 22: ...be pushed manually if the quick disconnect bolt is removed from the actuator arm It is recommended that you turn off DC power which disengages the motor allowing you to easily move the gate When you turn DC power off the following occurs The motor disengages which keeps it from running should any relay or open close leaf functions be set The GATE NO LOAD FAULT 4 may appear on the display To manual...

Page 23: ...d speed in areas around the United States Canada or other regions search for the relevant government wind speed maps on the internet If you don t know how to calculate for wind load ask a mechanical engineer or site architect for assistance prior to installing the gate system and gate panels FoldSmart incorporates a Type A inherent entrapment sensor IES into its design per UL 325 Safety Standards ...

Page 24: ...ou will need a forklift with a minimum lifting capacity of 5 000lbs 2 268 kg and 6 ft 2m long forks or fork extensions to unload 2 The crates are built with openings at the bottom to be securely lifted by a forklift from the truck 3 Crate may be unbalanced 4 Take care when lifting 5 Crates marked with Open This Side for unpacking 6 Contents are fragile ...

Page 25: ...r One primary operator container One catch column accompanies most orders utilized to mount exterior photo eyes vertical catches B Dual Folding Gate Two posts columns with four folding gate panels attached Post 1 attachment two hinged together panels to fold one way Post 2 attachment two hinged together panels to fold the other way Two drawbars one bar across top of each set of panels Two motor an...

Page 26: ... Concrete Rotating Laser Level Leveling Anchors FoldSmart Gate Installation Telescopic boom forklift or equivalent with a reach capacity of at least 4 above gate structure Lifting Gate Parts Scissor lift preferred OR Scaffolding with wheels Working on Gate Structure Eye to Eye Sling with Vertical Lift Capacity of 6400lbs 1 piece 16 20 Lift Gate Parts Eye to Eye Sling with Vertical Lift Capacity of...

Page 27: ...renches 3 4 1 2 Gate Fasteners Ratchet 1 2 drive with 3 4 Deep Socket OR 3 4 Socket with Extension Gate Fasteners Ratchet 3 8 or 1 4 drive with 1 2 16 Socket Gate Fasteners 1 2 Cordless Drill with Robertson Square Phillips 1 4 Bit Driver and 1 8 concrete drill bit Gate Structure Electrical 1 2 Corded Drill with 1 4 3 8 and 1 2 Cobalt Drill Bits Drilling Through Steel 1 4 Multi Drive Screwdriver Ga...

Page 28: ...asteners Concrete Template 1 2 Nut 1 2 Flat Washer 1 2 by 2 3 4 Wedge Anchor 1 4 SS Flat Washer 1 4 SS Nylock 1 4 SS Flat Washer 1 4 x 3 4 SS 1 4 SS Nylock Spare Security Fasteners if applicable 1 4 x 3 4 SS T27 Gate Anchor Spare Regular Fasteners if applicable Anchor Plate x2 Penta Key For use with 1 2 inch socket Socket not supplied with gate ...

Page 29: ...stem INSTALLATION CONSIDERATIONS When carrying out all hoisting activities make sure that the strength of the hoisting straps is sufficient to bear the weight to be hoisted Pay attention to the angle of the hoisting straps The greater the angle the lower the drawing strength of the hoisting straps Consult the strap manufacturer for more information During installation avoid damage to the coating l...

Page 30: ...mart site specific general layout drawings that are provided by Wallace Perimeter Security for exact dimensions of the gate foundations 4 Ensure that the required conduits fit in the center of the anchor bolt template Using 3 4 anchor bolts 75 19mm HILTI HAS 5 8 x 14 356mm or equivalent imbed the anchors using epoxy chemical anchor HILTI HVU2 or approved equivalent The manufacturer s written instr...

Page 31: ... hole for a 3 4 anchor 9 23cm depth which provides for 8 1 4 21cm anchor and epoxy embedment depth STEP 7 On both concrete piles Use a hand operated air pump in combination with a hole cleaning brush to clean debris and dust from each of the drill holes prior to anchor installation On both concrete piles Check the setting depth in each of the four corner hammer drilled holes Ensure minimum of 5 3 ...

Page 32: ...ART GATE INSTALLATION See Manufacturer s recommendation for adhesive cure time x4 Pile Gate Anchor 90o to Roadway x2 Pile x2 Pile Concrete Template Anchor 1 2 x 2 3 4 Deep x4 Pile 7 8 by 9 deep x4 Pile Anchor Adhesive Clean x4 pile w Air Brush 8 25 Min Depth ...

Page 33: ... you require the gate to open AWAY from the Secure Side reverse the location of the hinge mounting holes As per UL 325 a FoldSmart Gate opening toward the Public Side must have the panels remain over the owner s property and not move out onto a public sidewalk or street Gate Installation Use extreme caution when handling moving or slinging the panel sections Black gate edges may be installed one h...

Page 34: ...34 wallaceperimetersecurity com Phone 866 300 1110 FOLDSMART GATE INSTALLATION 3 Secure both columns using nuts washers Securing of Columns ...

Page 35: ...FoldSmart Installation and Maintenance Manual Revision 1 MAY 2023 35 FOLDSMART GATE INSTALLATION ...

Page 36: ...36 wallaceperimetersecurity com Phone 866 300 1110 FOLDSMART GATE INSTALLATION ...

Page 37: ...FoldSmart Installation and Maintenance Manual Revision 1 MAY 2023 37 FOLDSMART GATE INSTALLATION ...

Page 38: ...38 wallaceperimetersecurity com Phone 866 300 1110 FOLDSMART GATE INSTALLATION ...

Page 39: ...wiring requirements between the FoldSmart and the Operator Cabinet Mount the Operator Cabinet in a location that allows a direct line of sight between it and the FoldSmart so that prior to any operation of the gate the area can be scanned for obstruction considerations Mount the Operator Cabinet in a location which allows adequate work space around it and will not place the installer within reach ...

Page 40: ...e CLOSE push button on the SmartDC control board 3 You will need a 1 1 8 inch wrench to loosen off the nuts on either side of the drawbar A 1 1 4 inch wrench is required to hold the drawbar in place while loosening off each nut The threading on each side is opposite 4 Once the nuts have been loosened a 1 1 4 inch wrench may be used to rotate the drawbar either clockwise or counterclockwise The dir...

Page 41: ...ther adjust the drawbar or limit switches as needed Limit Switch Adjustment Procedure The FoldSmart gate uses limit switches to identify the open and closed positions The open and closed positions can be modified by adjusting the point at which the switches are triggered 2 To access the limit switches first remove the motor gearbox housing covers You will need a Torx T27 bit to remove the fastener...

Page 42: ...illips screwdriver to loosen the screw holding the cam in place You do not need to remove the screw entirely 7 When adjusting the cam s a small amount of adjustment will result in a much larger adjustment to the limit position of the gate panels It is helpful to do the initial testing by moving the gate panels manually or via the open close push buttons on the SmartDC control board This will allow...

Page 43: ...ved by utilizing the manufacturer supplied Penta key The gate owner will be able to provide the storage location of the Penta key We recommend keeping it in one of the FoldSmart control cabinets for quick access in the event of an emergency The key can be used with a 1 2 inch socket This socket is not supplied with the gate 4 Note that when the gate is fully closed the gearbox section of the linka...

Page 44: ...on Association NFPA 780 Standard for the Installation of Lightning Protection Systems which provides American standards referenced in Canadian model codes Highlights of the standard include The ground rod is a solid copper rod minimum requirements 5 8 inch 16mm diameter and 10 feet 3m in length The ground rod is driven into the earth refer to local codes for proper depth requirements The ground ro...

Page 45: ... Properly grounding the gate system is critical to gate system performance and the life of its electrical components Use sufficient wire size during installation Refer to Wiring 115VAC Power on page 47 or Wiring 208 230VAC Power on page 48 Figure 1 Grounding Rod Installation ...

Page 46: ...form to the NEC standards and comply with all local codes If you plan to connect to 208 230VAC power read the voltage selector switch WARNING See Figure 2 The voltage selector switch on the AC Power board must be moved to the 230V position or damage to the operator will occur and void the Limited Warranty Figure 2 Wiring AC Power DO NOT connect the 115VAC service outlet to 208 230VAC power supply ...

Page 47: ...sory power load up to 2A Additional loads require that the wire size be increased or the distance of the run be decreased To connect to 115VAC power take the following steps 1 Make sure the AC power is turned off at its source and the DC and AC power switches on the operator are in the OFF position 2 Access the input power wires and service outlet wires by removing the two Phillips head screws tha...

Page 48: ...V 24V accessory power wires run through two separate conduits as discussed in Wiring 115VAC Power Maximum gate system current draw is 1 5 amps on a dedicated 208 230VAC circuit 20A dedicated circuit is recommended Make sure proper wiring is being used Refer to the following table AC Power 14 gauge wire 12 gauge wire 10 gauge wire One operator 208 230V 2095 ft 639 m 3350 ft 1021 m 5300 ft 1615 m Tw...

Page 49: ... AC Power on page 46 5 Terminate the power supply wires to the corresponding black and white lead wires terminated in the top of the screw terminal termination strip 6 Terminate the equipment ground wire to the corresponding green ground wire terminated in the top of the screw terminal termination strip 7 Neatly organize all wire connections and replace the high voltage junction box cover Secure i...

Page 50: ...aging and significantly shorten battery life As the batteries age they will progressively lose their capacity to store energy If the total amount of back up capacity is critical plan to replace the batteries after two years of use especially in hot climates Properly discard used batteries Refer to Hazardous Materials and Proper Disposal on page 15 Batteries are rated to perform to capacity at cert...

Page 51: ...aller Menu Options Set the Open and Close Gate Speed Adjust IES Sensitivity Reinstate Factory Defaults Enable Fire Department Access This section describes what you will see on the display and explains the functionality of the buttons User and Installer Menu charts provide information about peripheral connections and the corresponding menu items that need to be configured Method 1 Connect a laptop...

Page 52: ...he Setup Menu which consists of four sequential displays needs to be programmed Refer to Configuring the Setup Menu on page 55 Error message indicates a problem exists with the operator which needs to be resolved before the operator can function properly Refer to SmartDC Controller Troubleshooting on page 122 If AC power is lost the rate of flashing slows down Other indicator lights are described ...

Page 53: ...ctronics board is receiving power When AC power is lost the rate of flashing slows down Another indicator light above the display is multi colored and corresponds to the action that the operator is performing Green the operator is stopped Flashing yellow the operator is running Red the operator has experienced an error Not lit AC power is lost Pressing the SHOW LEDs button indicates which inputs i...

Page 54: ...erent modes exist Run Mode gate is operational awaiting commands Refer to Using the SmartDC Controller Buttons in RUN Mode on page 57 RUN Mode Menu Mode motor disengages and operator commands are ignored Data entry menu navigation and menu selection can be accomplished via the Controller buttons or through a S T A R T software connection using the USB port Fault Mode errors faults or alerts appear...

Page 55: ...top characters blink 2 Press NEXT Continue to press NEXT to view all the selections 3 When the desired selection appears press SELECT The blinking characters become static 4 Press NEXT Advance to the next menu display 5 Continue to configure each menu display that appears An audible beep occurs as the gate status display appears when the initial setup is complete The operator enters Run Mode Figur...

Page 56: ...of sources a card reader push button remote or recognition of a vehicle passing over a loop detector In all cases the operator runs the motor when it receives a gate operation command Understanding Gate Status Displays Three gate status displays are shown in Figure 8 Each indicates the position or status of the gate When accessing the User or Installer menus you must begin at one of these gate sta...

Page 57: ...g commands Menu Mode motor disengages and operator commands are ignored Menu navigation and menu Selection can be accomplished using the SmartDC Controller buttons or through a S T A R T softwareconnectionviatheUSBport Referto UsingtheSmartDCController Buttons in Menu Mode on page 54 Fault Mode errors faults or alerts appear on the display Some errors or faults can be reset with the STOP button wh...

Page 58: ...open and close cycles One cycle equals a full open and close sequence Description Displays the software version when you press RESET or cycle power You will need the software version when calling Technical Support Indicates in a dual gate setting whether the operator is set to Primary or Secondary The setting is assigned in the Installer Menu Indicates the software configuration number which is pr...

Page 59: ...ays and access the User Menu press the MENU button twice The CLOSE TIMER display appears In the pages that follow a detailed view of the more commonly used menus is provided Adjusting the Close Timer Setting the Time Date Setting the AC Power Loss Gate Function Adjusting the Display Contrast Table 4 SmartDC Controller User Menu Functions on page 64 describes the User Menus supplies the factory def...

Page 60: ...connected to the unit such as a push button station To adjust the time 1 to 99 seconds it takes before the operator initiates gate closure take the following steps 1 At a gate status display press the MENU button twice This accesses the User Menu and the CLOSE TIMER display appears 2 Use the SELECT and NEXT or PREV buttons to navigate and change the number on the display 3 To exit the User Menu pr...

Page 61: ...CLOCK display appears 3 Press SELECT CL blinks 4 Press NEXT or PREV to change the number to 1 5 Press SELECT to accept the display 6 The date and time display appears Use the SELECT and NEXT buttons in the same manner as before to adjust the date and time 7 To accept what appears on the date and time display press SELECT 8 To exit the User Menu press the MENU button A gate status appears in the di...

Page 62: ...in this disabled state until reset or the battery recovers to 24V Normal gate functions continue until the system detects a battery voltage drop below 21V DEAD BATTERY appears on the display and the gate automatically closes The gate can be opened by a special sequence of a STOP input followed by an OPEN push button or directly opened with the Fire Department Open command Any push button CLOSE com...

Page 63: ...comes darker as you go up the scale To adjust the contrast 1 to 9 take the following steps 1 At a gate status display press the MENU button twice This accesses the User Menu and the CLOSE TIMER display appears 2 Press NEXT until the LCD CONTRAST display appears 3 Use the SELECT and NEXT buttons to navigate and change the number on the display 4 To exit the User Menu press the MENU button A gate st...

Page 64: ... closure when a momentary signal is transmitted Set to 1 if a constant hold to close signal such as a push button control is being used A setting of 1 also deactivates the automatic close timer and causes its menu to disappear You must set HC to 1 to comply with UL 325 Type D protection Refer to Table Notes on page 67 COM CLOSE 3 HO 0 OFF HOLD TO OPEN 0 off 1 on Similar to HOLD TO CLOSE but config...

Page 65: ...n begins and continues for 2 seconds of gate travel N A W A R N I N G Do not cut the wires to the buzzer or unplug it as the operator will not be in compliance with UL 325 Failure to comply may result in serious injury or death 7 FA 0 OFF FORCE OPEN ALERT 0 off 1 on Intended for highly secure facilities Set to 1 the operator sounds the 3 second warn before operate buzzer alarm and then initiates a...

Page 66: ...play 1 Set Clock To set or adjust minute hour day month or year select 1 Once clock is set display automatically returns to 0 setting Significant gate events are logged and stamped with the time and date This feature is useful to read historical operation data which can be accessed with a computer via the USB or RS232 port or the LG setting in User Menu See Setting the Time and Date on page 61 N A...

Page 67: ...en experiencing intermittent problems Set to 0 the DC Controller logs pertinent gate operator events such as faults errors or menu manipulation USB or RS232 cable and laptop computer with HySecurity s free S T A R T software is required to read the log file Table Notes The following conditions apply to the indicated reference numbered menu selections Table Note 1 For gate operators using Type D en...

Page 68: ...ht and Gate Length must be configured before the operator will function Refer to Configuring the Setup Menu on page 55 In the pages that follow a detailed view of the more commonly used menus is provided To access the Installer Menu take the following steps Adjusting the Open Speed Adjusting the Close Speed Adjusting the IES Sensitivity Reinstating Factory Defaults Enabling the Fire Department Ove...

Page 69: ... This accesses the User Menu and the CLOSE TIMER display appears 2 Simultaneously press the OPEN and RESET buttons to enter the Installer Menu Release the buttons and the USAGE CLASS display appears It is the first item in the Installer Menu 3 Press NEXT until the OPEN SPEED or CLOSE SPEED display appears The factory default setting is 5 A speed setting of 1 slows the gate travel speed to open or ...

Page 70: ...d level 7 9 setting The high motor current required for the IES to trip could cause severe injury or death to people caught in the moving gate For IES settings 0 through 6 the motor current is continually being measured and the IES threshold automatically set to trip at the average current plus the additional headroom provided by the IES setting selected To prevent false IES trips the software boo...

Page 71: ...ES setting Gate condition Over time a gate may sag or a hinge begin to fail Gate hinges will deteriorate more rapidly near salty sea air For these issues you may want to use a higher less sensitive IES setting until repairs are made If gate hardware is an issue upgrade the gate hardware to reduce resistance and increase the longevity of the gate and gate operator To adjust the IES sensitivity take...

Page 72: ...ting you have returned to Run Mode If errors occur due to IES issues SAFE MODE or ENTRAPMENT MODE will appear on the display For more information about troubleshooting refer to SmartDC Controller Troubleshooting on page 122 1 Start at a gate status display 2 To access the User Menu press MENU twice 3 To access the Installer Menu simultaneously press OPEN and RESET 4 Use NEXT to navigate to the men...

Page 73: ...to navigate and change the number on the display to 1 Reinstating factory default clears ALL menu display settings stored in the operator and returns them to factory defaults It is recommended that you save the menu settings before reinstating factory defaults You can write the settings in a notebook or if you have a laptop computer you can use HySecurity s S T A R T software and download the menu...

Page 74: ...he Installer Menu At a gate status display press the MENU button twice This accesses the User Menu and the CLOSE TIMER display appears 3 Simultaneously press the OPEN and RESET buttons to enter the Installer Menu Release the buttons and the USAGE CLASS display appears It is the first item in the Installer Menu 4 Press NEXT until the FIRE DEPARTMENT OPEN display appears The factory default setting ...

Page 75: ...eplacement SDC board Not applicable N A 2 MN 0 MODEL NUMBER 0 model type unknown 1 Model x 2 Model x Select the type of gate operator model used at the site Note This menu item only appears if applicable when you set the OT operator type N A 3 UC 0 USAGE CLASS 0 Gate disabled 1 Residential 1 to 4 units 2 Comm public access 3 Light industrial 4 Industrial secure Assign the operator s Usage Class de...

Page 76: ...ng the Setup Menu Designating the correct gate length allows the operator to determine the appropriate acceleration and deceleration rates N A 7 OS 5 OPEN SPEED 5 1 through 10 1 slowest speed 10 fastest speed The range 1 through 10 varies the speed of the motor and the gate opening speed increases as you go up the number scale A setting of 1 slows the gate travel to approximately 15 seconds A sett...

Page 77: ...rs Shielded cable to DUAL GATE input terminals Connect Dual Gate COM Gate 1 to Dual Gate COM Gate 2 Pair wires A A COM COM and B B 11 SG 0 OFF SEQUENCED GATE 0 solo operator 1 Loop View 1 2 Loop View 2 3 Loop View 3 4 Loop View 4 Establishes communication after wiring two or more gate operators as sequential gates This menu item only appears if the Dual Gate DG is set to 0 solo operator See note i...

Page 78: ... than 6 Note Before changing IES sensitivity make sure that the gate rolls smoothly without obstruction Fix any issues with gate hardware See Note 16 SS 0 OFF IES STOP ONLY 0 stop reverse for 2s 1 stop only In a Usage Class 4 environment the operator can be set to stop the gate and not reverse gate travel after an IES trip N A 17 LC 0 0 0 SECS LEAF DELAY CLOSE 0 no delay 1 through 20 in second inc...

Page 79: ...21 EO 0 STOP ONLY EYE OPEN LOGIC 0 Open eye stops only 1 2s reverse to close The default setting is non reversal if the open photo eye is triggered while opening A setting of 1 causes the gate to reverse travel and close for two seconds if triggered while opening Sensor Common Sensor Input 22 GC 1 NC CONTACT GATE EDGE OUTPUT 0 Normally Open Edge 1 Normally Closed This menu item only appears when U...

Page 80: ...s Sensor Common Sensor Input 24V 26 S1 0 SENSOR 1 TYPE 0 disabled 1 NOT USED 2 EYE CLOSE 3 EDGE CLOSE 4 EYE OPEN 5 EDGE OPEN 6 EDGE BOTH 7 EYE BOTH UL 325 2018 sensor input setting for external entrapment protection sensor monitoring All three sensor types must be configured to a non zero number before the gate operator will move the gate Edge Both is only available in Swing Gate operator types Ey...

Page 81: ... clear again INSIDE OBS LOOP COM or HY5B 32 HD 1 HOLD OPEN CENTER LOOP HOLD 0 Hold open only 1 Hold close and hold open Configures the function of the Center Loop Shadow Loop when triggered Setting 1 prevents opening and closing of the gate when the Center Loop is tripped if the gate is on either opened or closed limit switches Setting 0 prevents closing when on the open limit switch CENTER LOOP C...

Page 82: ... Relay 35 RL 2 1 CLOSE LIMIT RELAY 2 LOGIC 0 default 1 to 45 available Configures the function of the user 2 output relay which is an electronic relay with the capacity for switching a DC load only The User 2 Relay is limited to 48 Volts DC and 4 amps maximum load Up to 45 optional relay functions exist See Setting the User Relay Function in the Installer Menu User 2 Relay 36 RL 3 10 0 CLOSE LIMIT...

Page 83: ... Function in the Installer Menu Note This menu appears only when a user relay is set to Function No 13 User relays 39 SA 0 OFF SDC ADDRESS 0 No network 1 to 99 Network drop address Sets the system address for network communication 0 no network communication 1 99 sets individual polling addresses Use addresses 1 4 when connecting to HyNet RS 485 40 ELD 0 RUN MODE EXIT LOOP SET 0 Run mode 1 Show fre...

Page 84: ... level 0 7 3 Set Frequency Controls the HY5A HY5B HY5B 2 0 Outside Obstruction Loop detector If an HY5B is used additional settings of 4 8 are available 4 Show Sensitivity 5 Set Sensitivity 6 Show Inductance 7 Show Loop Health 8 Set Presence HY5A HY5B HY5B 2 0 43 CLD 0 RUN MODE CENTER LOOP SET 0 Run mode 1 Show frequency 2 Show call level 0 7 3 Set Frequency Controls the HY5A HY5B HY5B 2 0 Center ...

Page 85: ...ard itsinputsforperipheralconnections and its monitoring capabilities This section explains how to 1 Review the connections on the SmartDC Controller 2 Perform a Preliminary Test of the Components 3 Connect Vehicle Detectors 4 Connect Accessory Devices Entrapment Sensor Connections Access Controls Manual Push Button Station User Relays Figure 11 SmartDC Controller ...

Page 86: ...nt For operators that use only DC power you can push a button to show the active inputs This button is at the bottom left corner near the EMERG OPEN input On a new operator no active inputs should appear until external accessories and wiring are attached If any inputs are active before connecting external wiring refer to SmartDC Controller Troubleshooting on page 122 Figure 12 SmartDC Controller B...

Page 87: ... of sight external stop button or 3 button station 10 Open Open Normally Open N O input Not for radio or remote access controls Line of sight external open button or 3 button station 11 Close Close N O input Connection for a close push button Line of sight external connection for a close button or 3 button station 12 Radio Open Remote Open and Radio Control N O input For radio remote open device P...

Page 88: ...y 21 Sensor 1 Edge Sensor N C input Type of sensor used is programmable in Installer Menu S1 External Entrapment Sensor 22 Sensor COM Photo Eye Common 24 Volts Common All devices used for external entrapment protection that require monitoring must be connected to SENSOR COM Device common power Connect external entrapment protection sensors to these terminals 23 24V 24VDC Convenient 24VDC power Con...

Page 89: ...ity during a power failure Cross talk between multiple loops is impossible Best operating frequency for each loop is automatically selected Loop frequency and call strength can be reported on the SmartDC Controller display Loop malfunctions are reported and stored by the SmartDC Controller Most detector or loop faults that can occur are reported and presented on the SmartDC Controller display It i...

Page 90: ...uate Connecting HY5B Vehicle Detectors Install the HY5B Vehicle Detector modules one at a time according to the following procedure 1 Turn off both AC and DC power switches 2 Insert the locking end of the two white plastic standoffs into the mounting holes on the detector 3 Plug the detector into the appropriate socket along the right edge of the SmartDC Controller board Be careful to align the si...

Page 91: ...the detector itself Generally sensitivity does not need to be increased unless the loop is large or there are multiple loops connected to one detector Do not exceed more than 200 square feet 18 6 square meters of loop area to one detector If required adjust the sensitivity using the rotary switch which has the following eight settings 0 Low with boost See NOTE 1 Normal with boost See NOTE 2 Medium...

Page 92: ...tector function 0 Hold open only 1 Hold open and Hold closed DL 1 Vehicle detector logic 1 Standard Close Timer does not begin counting until all loops have cleared 2 Quick close Close Timer can count to zero even while loops are active so the gate will close as soon as the loops are clear 12 The outside and inside Obstruction Loop Detectors are factory configured to fully re open the gate as a de...

Page 93: ... Volt power to the detector Connect Pin No 1 to a 24VAC or 24VDC terminal and Pin No 2 to common You must provide your own power supply if 24VAC is required 3 Connect output Pin No 6 to the Common Bus and output Pin No 5 to one of the four detector terminal inputs depending upon the detector function required on the SmartDC Controller 4 If multiple detectors are used route the power wires and comm...

Page 94: ...e two selectable modes are described as follows Mode 1 Default An input from either the Free Exit Outside Obstruction Loop Inside Obstruction Loop or the Center Loop will hold the gate open reset the close timer and block all close inputs Mode 2 Same function as Mode 1 except the close timer can count to zero even with the Free Exit Outside Obstruction Loop Inside Obstruction Loop or the Center Lo...

Page 95: ...evice input a Common Bus Terminal COM Devices such as gate edge sensors and photoelectric beams must be installed to protect against entrapment These external entrapment protection devices are required so the gate installation is in compliance with UL 325 Safety Standards Figure 15 illustrates how to connect different sensor devices to the SmartDC Controller Figure 15 Entrapment Sensors Accessory ...

Page 96: ...and closes the gate It is most often used by a guard in a 24 hour guard station An example of the push button station connections on FoldSmart is shown in Figure 16 Make sure the manual push button station is within site of the gate a distance six feet 1 8m minimum away from the gate s moving parts and out of reach of children Figure 16 Manual Push Button Station Connection ...

Page 97: ...ully closed limit is released Any open command energizes the relay 2 Close limit pulse output Used in a sequenced system to command a second machine to close Generates a brief pulsed output that occurs when the close limit is triggered 3 Open limit output Indicates a full open position This output becomes active when an open limit is triggered and deactivates when the open limit is released or a c...

Page 98: ...ion 12 Outside Obstruction Vehicle Detector output This output is active whenever the Outside Obstruction Loop Detector is tripped Interlocks an entry device to prevent pedestrian use 13 Loitering Alert Indicates a vehicle or loitering on the Outside Obstruction Loop with the gate closed Adjustable from a 0 second to 135 second delay in 15 second time intervals Note LT LOITERING ALERT adjustments ...

Page 99: ...he FoldSmart operator 31 Reset Ticket Dispenser Pulse Not functional in the FoldSmart operator 32 Backoff Pulse Not functional in the FoldSmart operator 33 Transient In Pulse Not functional in the FoldSmart operator 34 Transient Out Pulse Not functional in the FoldSmart operator 35 Tenant In Pulse Not functional in the FoldSmart operator 36 Tenant Out Pulse Not functional in the FoldSmart operator...

Page 100: ...operators to be a Primary and Secondary pair is easy with the SmartDC Controller There is no need to order a special model or any adapters The area of the board marked Dual Gate employs a 3 wire RS485 serial port for communication between primary and secondary operators Figure 17 Dual Operators ...

Page 101: ...sors may be connected to either gate operator without regard to preference Be sure both operators are running the same software version The software version is available on the display by pressing the RESET button on the operator The software version appears beneath the word HYSECURITY Keep the most current software loaded It is available at https hysecurity com Make it part of your maintenance ro...

Page 102: ...ntroller Be sure to connect the wires in pairs to the same terminal ports A A B B and COM to COM on both units See Primary Secondary Connections on SDC Boards Table 10 Secondary Primary A A COM COM B B Shield wire to ground Only ground to one unit Do NOT attach the shield wire to both units 2 Attach a ring terminal to the shield wire and connect it to the SmartDC Controller s convenient ground scr...

Page 103: ...e Installer Menu press the MENU button A gate status appears in the display indicating you have returned to Run Mode For proper operation you must set the other gate operator as SECONDARY 6 Move to the other FoldSmart operator 7 Using the buttons on the SmartDC Controller access the DUAL GATE display through the Installer Menu 8 Perform the same steps 1 through 5 but address the operator as SECOND...

Page 104: ...turned off in one unit both operators cease to function and an ERR4 Primary Secondary Communication Error appears in the display 1 Start at a gate status display 2 Access the User Menu by pressing MENU twice 3 Access the Installer Menu by simultaneously pressing OPEN and RESET Release the buttons 4 Use NEXT to navigate to the menu display Change the setting using the SELECT and NEXT buttons ...

Page 105: ...ly three wire connections are needed because the common wire and one radio output wire are connected together Figure 19 shows additional wires from a two channel receiver 2 Make sure to observe polarity and crimp together the black radio common wire and one of the radio output wires using a inch spade connector 3 Fasten the two crimped wires to the COM terminal 4 Connect the red wire to the 24V sp...

Page 106: ...t required The 24VDC or 12VDC terminals supply up to 1 ampere If the peripherals attached to the terminals need more than 1 amp a separate power supply is required Installing a Lock for 12VDC or 24VDC Systems To install a lock for 12VDC or 24VDC systems take the following steps 1 Connect a wire between COM on USER 1 RELAY and a COM terminal on the electronics board See Figure 20 2 Connect the powe...

Page 107: ...ead of the power supply to one lead of the lock s coil See Figure 21 2 Connect the other lead of the lock s coil to NO on USER 1 RELAY Connect to NC on USER 1 RELAY if installing a maglock 3 Connect the COM on USER 1 RELAY to the second lead wire in the power supply 115V or 230V 4 Set the User Relay function in the Installer Menu to RL1 6 Refer to Setting the User Relay Function in the Installer M...

Page 108: ...Controller buttons to program the user relays by selecting the relay you wish to use and entering the appropriate function using the associated number listed in Table 8 User Programmable User Relays Function Options Refer to the User Relays Programming Procedure section for details 1 Start at a gate status display 2 To access the User Menu press MENU twice 3 To access the Installer Menu simultaneo...

Page 109: ...e 3 For greater sensitivity and less chance of false calls caused by the motion of the gate it is better to use multiple smaller loops connected in a series circuit to one detector instead of a single large loop 4 To avoid interference keep loops at least 2 inches 5cm above any reinforcing steel Do not route loop wires with or in close proximity to any other conductors including other loop leads u...

Page 110: ...curity recommends that vehicle detectors be used for free open and obstruction sensing logic only Because of their slower speeds closing logic is a poor choice for security gate systems Since there are several ways that the gate may be left standing open and because there is a loss of safety our circuit has not been designed to accommodate detect to close logic Loop Diagnostics The following tests...

Page 111: ...FoldSmart Installation and Maintenance Manual Revision 1 MAY 2023 111 INSTALLING VEHICLE DETECTORS AND LOOPS Figure 24 Loop Layout ...

Page 112: ... Sensor 3 and are configurable in the installer menu S1 S2 or S3 for the following options 1 Not Used 2 Eye Close 3 Edge Close 4 Eye Open 5 Edge Open 6 Edge Both 7 Eye Both N A It is the installer s responsibility to determine the number of potential entrapment zones that exist and program the Sensor inputs according to which type of external entrapment sensor will be used to protect each zone If ...

Page 113: ...tatus LED 7 Relay 1 10K Jumper 8 Relay 2 10K Jumper 9 Earth ground 10 Terminal block Normally Closed Monitoring Connect Power Wires Last For channels assigned to Relay 1 connect the sensor common to terminal 6 and the operator input sensor 1 2 or 3 to terminal 5 For channels assigned to Relay 2 connect the sensor common to terminal 9 and the operator input sensor 1 2 or 3 to terminal 8 For NC move...

Page 114: ...Standard There are two common types of photoelectric sensors thru beam and retro reflective and each has its advantages A thru beam sensor is generally more powerful and able to function reliably with dirty optics and in poor weather A retro reflective sensor does not require the installation and extra wiring of a separate emitter and receiver as is required in a thru beam system but retro reflect...

Page 115: ...he standard function is to stop the gate and automatically restart again if the photo eye is clear within five seconds An optional setting in the Installer Menu will cause a two second reversal of travel or if closing can be programmed to reverse to full open Sensor Common 24V is the recommended way to connect monitored photo eyes to SmartDC Controller If photo eyes are to be used for vehicle dete...

Page 116: ...propriate placement for the photo eyes being installed as external entrapment protection devices If no other external entrapment protection devices like edge sensors are installed then at least two photoelectric sensors are required to guard the gate in each direction of travel If the photo eyes are tripped the operator will temporarily stop the gate Consult a photoelectric sensor manual for wirin...

Page 117: ...nance Manual Revision 1 MAY 2023 117 INSTALLING PHOTOELECTRIC SENSORS FOR EXTERNAL ENTRAPMENT PROTECTION ONLY Figure 28 3 Entrapment Zone Progression as Gate Opens Figure 28 4 Entrapment Zone Half Open Figure 28 5 Entrapment Zone Open ...

Page 118: ...o guard the open direction and the other for the close direction of travel unless gate edges for entrapment protection are installed Mount the emitters and the receivers just beyond the travel of the gate in both the full open and full closed positions of travel The installation locations described above are intended for pedestrian detection If photo eyes are to be used for vehicular detection ins...

Page 119: ...n how the photo eyes are to be wired 24VDC or 12VDC power is provided via spades located just to the right of the COM terminal strip near the left side of the board The receiver common wire is connected to the SENSOR COM terminal at the bottom left of the SmartDC Controller The photo eye NC output wires connect to the SmartDC Controller at the appropriate Sensor Input 1 2 or 3 ...

Page 120: ...ial mounting and alignment of the 3 inch reflector the chance of problems is greatly reduced Use only through beam photo eyes for distances greater than 24 feet because the function of a retro reflective photo eye will be too unreliable Taking steps to protect the photo eye and the reflector from being exposed to fog and being absolutely certain the photo eye is perfectly aligned will greatly redu...

Page 121: ...many self diagnostics Specific messages appear on the LCD and the Audio Alert buzzer sounds distinctive chirps Any alerts faults or errors are also logged into memory and date time stamped For diagnostic purposes these messages can be retrieved with optional S T A R T software available from Wallace Perimeter Security Refer to Smart Touch Analyze and Retrieve Tool S T A R T on page 138 The followi...

Page 122: ...button is pressed Gate binding wind a faulty edge sensor or worn motor brushes can cause a false alert 1 Remove the obstruction 2 Adjust the IES sensitivity 3 Correct the gate hardware 4 Correct faulty edge sensor 5 Check for worn motor brushes and replace if necessary 2 ENTRAPMENT MODE Entrapment Mode Alert Occurs when the IES is tripped when the gate is already in Safe Mode The operator will not...

Page 123: ...han 22V At this level the batteries are 80 depleted Normal function until 21V 1 No AC Power See item 3 above 2 Wiring Connector problem check all connections Clean or repair as required 3 Check battery condition 4 SmartDC Controller charger failure check charger voltage and replace SmartDC Controller 5 Transformer failure replace Transformer 5 DEAD BATTERY Extremely low UPS batteries no automatic ...

Page 124: ...al possible causes The AC power has been shut off from the operator for too long and the batteries are drained Wiring problem Batteries no longer hold a charge Bad SmartDC Controller Bad transformer 1 No AC power See item 3 above 2 Wiring Connector problem check all connections Clean or repair as needed 3 Check battery condition 4 SmartDC Controller charger failure check charger voltage and replac...

Page 125: ...will temporarily disable the operator but will automatically reset itself when it cools down May also occur if the heatsink temperature is 70 F 21 11 C higher than ambient temperature Check gate hardware weight length of gate Alert automatically clears when the temperature drops below threshold 13 ALERT 5 BOTH LIM ACTIVE Both limit switches are on at the same time 1 Stuck limit switch 2 Short in w...

Page 126: ...ems or replaced 16 ALERT 8 LOOP SHORTED The HY5B has detected a loop shorted to ground Caused by inadequate insulation of loop wires The loop lead in wires and roadway should be checked for problems or replaced 17 ALERT 9 LOOP OPEN The HY5B has detected a lack of continuity in the loop wire Caused by broken loop wire or wire has come unplugged from detector The loop and lead in wires should be che...

Page 127: ... more than 5 minutes Caused when the SmartDC Controller sees an active loop for more than 5 minutes The active loop can be actual or false This message will also indicate which detector the alert applies to Exit Loop ELD Inside Obstruction Loop IOLD Outside Obstruction Loop OOLD or Center Loop CLD User Relay 22 Check traffic patterns at the site The loop and lead in wires should be checked for pro...

Page 128: ... BATTERY The small battery on the SmartDC Controller is loose or needs replacing The coin battery is loose or dead 1 Verify that the battery is properly seated 2 Replace coin battery 3 Restore power 4 Press RESET button 26 ALERT 18 CHANGE BATTERY The SmartDC Controller has detected that the 24VDC UPS batteries need to be replaced Batteries are not taking a charge properly The buzzer will chirp eve...

Page 129: ...isplay code ALERT 22 appears access the Installer Menu Verify the Installer Menu items DG Dual Gate and SG Sequential Gate are both set to zero 31 ALERT 24 EXTERNAL RELAY FAULT Communication lost with Hy8Relay module Appears when R3 R10 is programmed to a non zero number in the installer menu but there is no Hy8Relay module communicating with the board If no module is used reset R3 R10 to 0 If a m...

Page 130: ... EYE The photo eye is missing or not working This fault can only occur if the monitored photo eye check fails See Monitored External Entrapment Sensors on page 112 for details Correct malfunctioning photo eye 36 FAULT 3 VOLTAGE SAG Not used Caused by inadequate supply wire size Correct wire size to AC supply 37 FAULT 4 GATE NO LOAD The SmartDC Controller has detected there is no load on the operat...

Page 131: ...R 1 DIRECTION ERROR The SmartDC Controller has detected that operator ran in the wrong direction Several possible causes Limit switch wiring Motor wiring Debris on limit plate 1 Check limit switch wiring and correct as needed 2 Check motor wiring and correct as needed 3 Remove debris from the limit switch area 4 Press RESET to clear fault 41 ERROR 3 HY5B FAILED The SmartDC Controller has detected ...

Page 132: ...t One operator may have a different software version 1 Correct communication cable 2 Verify that each operator is configured properly through the Installer Menu One operator must be set as Primary and the other operator must be set as Secondary 3 Install ground rod per NEC NFPA standard 4 Install separate conduit for communication cables 5 Ensure AC power is present at both operators and both powe...

Page 133: ...ta Call Technical Support for assistance 46 ERROR 8 RPM SENSOR Not used 47 ERROR 9 BATTERY DISCONNECT The SmartDC Controller detected there is no battery connected The batteries are disconnected or a wiring fault exists FoldSmart operators ship with a wire disconnected to prevent battery drain Replaced by Alert 29 in h5 57 software version 1 Ensure the red wire in the upper left corner of the elec...

Page 134: ... wires are shorting out Check the wires for problems Replace them if necessary ALERT 9 LOOP OPEN HY5B vehicle detector Disconnected loop alert The alert indicates the loop wires are loose or disconnected Check the wires for problems Replace them if necessary ALERT 10 I C BUSS ERROR HY5B vehicle detector Communications alert The alert indicates the detector is not communicating properly with the Sm...

Page 135: ...ble are required to retrieve and read this data Loop Health The HY5B monitors loop health which is comprised of loop noise loop step changes and loop reference changes Loop health readings accumulate throughout a 24 hour period and the accrued readings are posted to the Event Log each day at midnight After midnight the loop health baseline resets to its highest value of 777 Example of an HY5B Even...

Page 136: ... power returns Frequency Knowing the exact frequency of a loop can be useful as a diagnostic tool and verifying that the loop frequency is stable is also very valuable information To view the actual loop frequency of a specific vehicle detector go to the setting for that detector in the Installer Menu switch the selection from 0 to 1 and press the Select button The display will show the loop frequ...

Page 137: ...el 4 or less consider increasing the sensitivity level by adjusting the rotary switch on the HY5B detector Table 14 HY5B Vehicle Detector Call Level Display Installer Menu LCD Description Setting Options Bold Factory Settings ELD 0 EXIT LOOP SET 0 Run Mode 1 Show frequency 2 Show call level 0 7 3 Set Frequency 4 Show Sensitivity 5 Set Sensitivity 6 Show Inductance 7 Show Loop Health 8 Set Presence...

Page 138: ...ol for all FoldSmart operators Either the USB port or the RS 232 serial port found on the SmartDC Controller see Figure 29 allows you to download system diagnostics and upload system configurations using the S T A R T software The free S T A R T software is conveniently located on the Nice HySecurity website Instructions for downloading S T A R T are found on the website What you need Standard USB...

Page 139: ...tting User Account Controls and then continue with step 8 8 Follow the step by step instructions to complete the installation 9 When the download is complete log out of the Nice HySecurity website Shortcuts for the S T A R T and SmartDC Controller History Logs appear on your laptop s desktop Setting User Account Controls Because of the security settings inherent in VISTA and Windows 7 you need to ...

Page 140: ... Mechanical Maintenance Before checking the internal mechanisms of the operator turn off all power switches The FoldSmart mechanical maintenance is not in depth or difficult but should be performed on a routine basis Schedule regular maintenance and look for the following Assess that the drive belt has the proper tension Check for drive belt wear Fraying edges or missing teeth indicate that the dr...

Page 141: ... gate system make sure the software version used in the Primary and Secondary operators is identical Drive Belt Tension and Alignment Figure 30 Drive Belt Proper drive belt tension is important for prolonging the life of the drive belt and maintaining the superior performance of the operator To check the drive belt tension take the following steps Remove the FoldSmart covers 1 Turn off the DC and ...

Page 142: ...appears on the SmartDC Controller display Gate operation is affected by AC power loss depending on customer preferences and the configuration set by the installer in the AP AC LOSS User Menu For detailed information about the AP AC LOSS configuration refer to Setting AC Power Loss Gate Function Symptoms of a low battery may include Gate remains locked in the open position Gate remains locked in th...

Page 143: ...e second battery and remove it from the enclosure To install the two new batteries reverse the removal procedure 1 Connect the red wire to the bottom battery 2 Connect the blue wire between the top and bottom batteries black and red terminals 3 Connect the black wire to the black terminal on the top battery 4 Ensure the batteries are secured properly Clock Battery Replacement A lithium coin batter...

Page 144: ...are being carried out FOLDSMART GENERAL MAINTENANCE CHECKLIST To be completed approximately every 10 000 cycles or 6 months Checked Good Needs Attention N A FoldSmart Gate Serial Number 1 Physical structure no damage to gate panels columns covers Access panels functional and secure 2 Secure hinge bolts check for abnormal wear misalignment Lubricate only if necessary 3 Secure bolts at linkage arm 4...

Page 145: ...n dry 15 Ensure operator cabinet fasteners are secure 16 Ensure motor gearbox enclosure covers are installed properly and all fasteners are in place IF EQUIPPED ENABLED 17 Function of traffic light s strobe light s correct and working if equipped 18 Heater operational cooling fan operational filter clean if equipped 19 Sensing edges no rips tears functioning correctly if equipped 20 Vehicle detect...

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Page 159: ...oing warranty shall not apply to defects resulting from improper or inadequate maintenance by Buyer Buyer supplied software or interfacing unauthorized modification or misuse operation outside of the environmental specifications of the product or improper site preparation or maintenance This warranty shall also not apply to products that have been subjected to testing for other than specified elec...

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Page 161: ...er 12VDC and 24VDC 1A each Included Accessories EMX IRB MON photo eye set or 2 optional and two 8Ah batteries for backup power Communication USB or RS 232 RS 485 Ethernet fiber using optional HyNet Gateway accessory User Controls SmartDC Controller with 70 configurable settings 32 character LCD display and 5 tact buttons or a PC using S T A R T software Relays Two configurable user relays 30VDC 3A...

Page 162: ...115 Lowson Crescent Winnipeg Manitoba Canada R3P 1A6 Phone 866 300 1110 wallaceperimetersecurity com ...

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