CAME G4140IZU Installation Manual Download Page 1 | Manualshive

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GARD4

SERIES

INSTALLATION MANUAL

G4140ZU - G4140IZU

AUTOMATION FOR STREET BARRIERS

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Summary of Contents for G4140IZU

Page 1: ...GARD4 SERIES INSTALLATION MANUAL G4140ZU G4140IZU AUTOMATION FOR STREET BARRIERS ...

Page 2: ...the emergency release only when the road barrier is not moving 6 KEEP THE BARRIER PROPERLY MAINTAINED Read the installation manual and have a qualified service person make repairs to the road barrier hardware 7 The entrance is for vehicles only Pedestrians must use separate entrance 8 SAVE THESE INSTRUCTIONS 3 A qualified professional installer should install the road barrier system its accessorie...

Page 3: ...urned freight prepaid to CAME AMERICAS AUTOMATION LLC 11345 NW 122nd Street Medley Florida 33178 IMPORTANT Obtain a Return Goods Authorization RGA number before returning item s to our facilities by submitting a warranty claim and request for RGA with our customer service department Products shipped without an RGA number will not be accepted Replacements or repaired parts are covered by this warra...

Page 4: ...ING WITHOUT LIMITATION ANY LIABILITY FOR THIRD PARTY CLAIMS AGAINST YOU FOR DAMAGES THE CUSTOMER ACKNOWLEDGES THAT THIS LIMITED WARRANTY PROVIDED IN LIEU OF ALL OTHER WARRANTIES AND CUSTOMER S WAIVER OF SPECIAL INCIDENTAL AND CONSEQUENTIAL DAMAGES IS COMMERCIALLY NECESSARY AND REASONABLE AN ESSENTIAL AND MATERIAL ELEMENT OF THIS TRANSACTION AND UPON WHICH BOTH THE CUSTOMER AND CAME HAVE RELIED AND...

Page 5: ...55 red balancing spring 002 LB38 Board for the connection of three 12V 6Ah emergency batteries The following accessories are optional to the G4140ZU G4140IZU automation system 001 G02801 Flashing dome lamp 001 G02802 Support for mounting the photoelectric cell DIR onto the cabinet not applicable to barriers with bar and rack and or mobile foot 001 G03751 Emergency battery housing support 001 G0284...

Page 6: ...bile barrier support 11 G02809 Adhesive reflector strips 12 G02801 Flashing dome lamp 13 G03751 Emergency battery housing support 14 G03753 Attachment flange for elyptical bar 11 CAME CAME CAME CAME VIEW FROM THE BAR SUPPORT BRACKET VIEW FROM INSPECTION HATCH 1 Upper dome 2 Bar beam plate 3 Bar fitting intermediate plate 4 Cover for semioval aluminium bar 5 Anti shearing protection cover 6 Sheet s...

Page 7: ... the area selected for the mounting of the base and for the unit itself presents no hazards Provide for suitable omnipolar disconnection device with more than 3 mm between contacts to section power supply Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation with respect to other internal drive parts Install suitable tubes and ...

Page 8: ... 4 Red phosphorescent strips 5 Luminous cord 6 Movement indicating flashing lamp 7 Column for photoelectric cells 8 Photoelectric cells 9 Fixed barrier support 10 Magnetic sensor 11 Photoelectric cell support 12 Magnetic reader 13 Column for reader 5 3 Cable list and minimun thickness Connections Type of cable Length of cable 3 32ft Length of cable 32 65ft Length of cable 65 100ft 120V AC power su...

Page 9: ...g clamps at the base Prepare a hole to house the fixing base and prepare sheath tubes from the branch pit for the connections Note The number of tubes depends on the type of system and the accessories you will hook up Remove the nuts and washers from the threaded screws position the cabinet on the base in correspondence with the 4 threaded screws and secure with the nuts and washers Note We recomm...

Page 10: ...urn it counter clockwise 1 1 2 4 3 Should installation on the right be required the direction of the bar s opening must be inverted Proceed in the following manner remove the anchor bolt for springs from the transmission arm 1 release the gearmotor with the key turn the transmission arm around 2 secure the gearmotor again secure the anchor bolt to the transmission arm s opposite hole 3 invert the ...

Page 11: ... s conduit a procedure that should be carried out on both sides Insert the shock resistant profile and cut excess length Lastly secure the bar end plug with the screws provided Position the middle plate between the fitting plate and the bar fitting cover and put in one UNI 5931 M8x20 screw without tightening it to facilitate bar assembly UNI5931 M8x20 UNI5931 M8x12 UNI5931 M8x12 UNI6954 ø2 9x13 In...

Page 12: ... Bare bar luminous cord and rack Bare bar shock resistant profile and mobile barrier support Barebar shock resistantprofile luminouscordandmobilebarriersupport Bare bar rack and mobile barrier support Bare bar luminous cord rack and mobile barrier support Passage clearance lamp ft 4 9 5 7 6 6 7 4 8 2 9 9 8 10 7 11 5 12 Tighten the anti shearing protection cover to the bar fitting with UNI6954 Ø3 9...

Page 13: ...llation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s p a to notify users Release the gearmotor and position the bar vertically and then refasten the gearmotor Tighten the tie rod to the spring and then the top part of the spring to the anchor bolt with an anchor nut 1 2 ...

Page 14: ...he anchoring bracket release the gearmotor and manually turn the spring to increase or decrease traction until the bar rests at 45 45 4 5 1 2 Tighten the blocking nut and refasten the gearmotor Note make sure the spring functions properly the spring is loose when the bar is in the vertical position at rest the spring is tight when the bar is in the horizontal position tense Perform any electrical ...

Page 15: ...ates the slowing down microswitch prior to the bar s total stop 5 8 End stop adjustment Note perform this procedure after finishing the electrical connections Close the door and power up the system activate the barrier to make sure it is parallel with the closed and at about 89 when open Warning For greater safety and better unit performance the bar s opening and closing operations should be carri...

Page 16: ...ME cancelli automatici s p a to notify users After bar opening and closing adjustment tighten the locking nuts under the dampers reposition the inspection door and top crown Once you have completed all mechanical and electronic installation procedures secure the control panel cover Turn the key clock wise and lock the protective top cap using the Ø3 9x13 supplied with the package ZL3 8 ZL3 8 4 4 3...

Page 17: ... must not exceed 40 W overall The control unit is fitted with an amperometric device which constantly regulates the motor s drive coefficient When the bar runs into an obstacle the amperometric sensor immediately detects an overcharge in the drive and redirects the gate s direction of movement and during opening the bar stops during closing the bar reverses its direction until it opens com pletely...

Page 18: ...s for radio codes automatic closing 12 Adjustment connectors for deceleration speed 13 Connectors for LB38 battery charger 14 Command type selection jumper for button 2 7 15 Transformer 16 Power supply Terminals 17 Motor Terminals 18 Endstop Terminals 6 2 Electrical connections C O M Deceleration Velocity Max Max Med Min Min DIS 27370 ON 2 1 3 4 5 6 7 8 9 10 N M PT F FC FA N L L27 L1T E 10 11 1 2 ...

Page 19: ...Excludes automatic closing For motion to resume press the command button or the remote control button If it is not used place the dip 9 on Command button N O contact Bar opening or clo sing button By pressing on the button the bar opens or inverts its movement depending on the selection made on Dipswitch 2 Check setting of the Jumper n 14 page 15 as per figure Opening button N O contact Bar openin...

Page 20: ...obtained If not used short circuit contact 2 C1 DIR photocells Safety devices N L L27 L1T E 10 11 1 2 3 5 7 C1 C5 C O M Rallentam Velocità Max Max Med Min Min DIS 27370 A B 6 3 Adjusting movement and deceleration speeds To adjsut the opening and closing speed move transformer faston labeled A to Min minimum Med medium or Max maximum while for decelerations move the faston B to Min or Max Black Whi...

Page 21: ...econds before motion begins 6 ON Obstacle detected When motor is stopped bar closed or after a total stop command it prevents any movement if safety devices such as photocells detect any obstacles 7 ON Slave function Activate when two barriers are coupled see connecting two coupled barriers paragraph 8 OFF Immediate bar closing Immediately closes bar when obstacle comes within the range of the saf...

Page 22: ... to notify users 7 Activating the remote control ON 2 1 3 4 5 6 7 8 9 10 N M PT F FC FA N L L27 L1T E 10 11 1 2 3 5 7 C1 C5 GND TX RX Connect the antenna s RG58 cable to the apposite terminals Antenna Lock the radiofrequency card into the electronic card AFTER CUTTING OFF THE POWER SUPPLY or after disconnecting the batteries Note the electronic card only recognises the radiofrequency card when the...

Page 23: ...N 2 1 3 4 5 6 7 8 9 10 N M PT F FC FA N L L27 L1T E 10 11 1 2 3 5 7 C1 C5 GND TX RX ON 2 1 3 4 5 6 7 8 9 10 N M PT F FC FA N L L27 L1T E 10 11 1 2 3 5 7 C1 C5 GND TX RX Radiofrequency board PROG Keep pressed the PROG button on the electronic card The LED will flash Press the button of transmitter to memorise The LED will stay on to signal memorization Flashing LED LED on Memorization TOP TOP 432NA...

Page 24: ...e chosen Master command card perform all the connections see electrical connections paragraph the installation procedure for the remote control settings and adjustments CAME R MASTER COMMAND CARD ON 2 1 3 4 5 6 7 8 9 10 N M PT F FC FA N L L27 L1T E 10 11 1 2 3 5 7 C1 C5 GND TX RX ON 2 1 3 4 5 6 7 8 9 10 N M PT F FC FA N L L27 L1T E 10 11 1 2 3 5 7 C1 C5 GND TX RX ON 2 1 3 4 5 6 7 8 9 10 N M PT F F...

Page 25: ...ontrols and any other command dev ice out the reach of children to prevent operator from being activated by accident In the event of anomalous behaviour stop using the operator immediately Danger of crushing hands Danger High voltage No transit during operation Important safety instructions 10 Maintenance 10 1 Periodic maintenance Periodic maintenance to be carried out by the end user is as follow...

Page 26: ...ate of job Technician s signature Requester s signature Job performed________________________________________________________________________________________ ______________________________________________________________________________________________ Installer s stamp Operator name Date of job Technician s signature Requester s signature Job performed_____________________________________________...

Page 27: ...Check power supply and fuses No automatic closure 11 12 13 4 N C safety contacts open 1 2 2 C1 2 C5 The unit does not work if the remote control is used 2 14 16 6 Disable master slave function The unit inverts direction 7 18 7 Check spring tension and balancing The unit works only with remote control 22 8 Disable obstacle detection with dipswitch The photoelectric cell does not react 12 23 24 9 Ch...

Page 28: ...es of materials Most of them aluminium plastics iron electrical wires etc may be disposed of in normal garbage collection bins and can be recycled by disposing of in specific recyclable material collection bins and disposal in authorized centres Other components electrical boards remote control batteries etc however may contain polluting substances They should therefore be removed and given to qua...

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Page 32: ...05 433 3307 Fax 305 396 3331 Manual code 119GV29 ver 2 0 09 2010 CAME cancelli automatici s p a The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s p a to notify users ...

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