21
4.
You will mount the connecting pins 2 pcs (8) on the right side part of the shell (6) and then insert the
insulation (7). Then you will install the jacket (shell) (6) on lower anchor screws and connect the upper
part with consoles 1 and 2 by using 2 pcs M5 x12 screw (10) and 2 pcs 5.3 washers (9).
5.
Put the consoles 1 (2) and 2 (5) on the threads of the left upper anchor screw and screw them by using
the 2 pcs M10 nuts (4) and 2 pcs 10.5 washers (3).
6.
You will mount the connecting pins 2 pcs (8) on the left side part of the shell (11) and then insert the
insulation (7). Then you will install the jacket (shell) (6) on lower anchor screws and connect the upper
part with consoles 1 and 2 by using 2 pcs M5 x12 screw (10) and 2 pcs 5.3 washers (9).
7.
Then you will mount the insulation of the rear part of the shell (13) on the rear part of the shell (14) and
screw it to the side parts of the shell by using 6 pcs screw ST 4,2 x 9,5 (12).
8.
Put the insulation of the upper part of the shell (16) on the boiler drum.
9.
Mount spring clamps 4 pcs (17) on the upper part of the shell (15).
10. The next assembly process of the control box and wiring see chap. Section 5.3.6.
5.3.6 Installation of electrical wiring
5.3.6.1 Version VIADRUS HERCULES Green Eco Therm XJ
1.
According to Fig no. 16 equip the upper part of the shell (15) with the glands PG 9 (20)
2.
Attach the control box (18) to the upper part of the shell (15) by using of screws M5 x 12 (10) and
serrated lock washers 5.3 (19) and pull the capillary tube of safety thermostat, capillary tubes of
thermomanometer and the capillary tube of the thermostat of pump through the hole.
3.
Pull the supply cable of burner WL4 through the gland PG 9 (located in front part of the upper section of
the shell) and connect the cable wires to the control box to the terminals:
black
terminal X1: 5
brown
terminal X1: 10
grey (blue)
terminal X1: 11
yellow-green
terminal X1: 12
4.
Unscrew the cover of burner and pull the cable of burner control WL2 through a rubber grommet and
connect the cable to the terminals
black
A1: K22
grey
A1: K23
blue
A1: K10
brown
A1: K11
5.
Secure the cable of burner control WL2 against pulling out by using a tightening tape.
6.
Pull the other end of the cable of burner control WL2 through the gland PG 9 (located in front part of the
upper section of the shell) and connect the cable wires to the control box to the terminals:
black
terminal X1: 6
grey
terminal X1: 9
brown
terminal X1: 16
blue
terminal X1: 17
7. Pull the sensor of heating water B1 through the gland PG 9 ( located in front part of the upper section of
the shell).
8. Connect the supply flexo-cord to the control box to the terminals:
brown
X1: L
blue
X1: N
yellow-green
X1: PE
9. Connect the pump and room thermostat according to the electrical scheme, see chap. No. 5.3.9.
10. Insert B1 sensor of heating water, capillary tube of safety thermostat, capillary tubes of
thermomanometer and the capillary tube of thermostat of pump into the sump of boiler (see Fig no. 11)
and secure with a spring.
11. Screw the capillary tube for pressure of manometer into the reverse valve for pressure gauge in the rear
section of boiler drum (see Fig no. 11)
12. Fit the upper part of the shell on the boiler and screw the upper part of the control box.
13. Insert 1 ~ plug of the fuel feeder into the socket of burner.
WARNING:
Version VIADRUS HERCULES Green Eco Therm XJ is equipped with sensor B1 of
hot water. For this reason the operating thermostat in the control box is shunted to
terminals X1: 7 and X1: 8 and does not serve for control of the operation of burner.
