KOB KOB PYROMAT DYN Instructions For Assembly And Installation Download Page 1

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Instructions for Assembly and Installation
PYROMAT DYN 45 to 85

ID: 103689-L English

Summary of Contents for KOB PYROMAT DYN

Page 1: ...Instructions for Assembly and Installation PYROMAT DYN 45 to 85 ID 103689 L English ...

Page 3: ... Automatically Triggering System for the Material Supply System ATSMS 7 7 2 2 Slide valve type MBA 7 7 2 3 Rotary valve type MBS 7 7 2 4 Double rotary valve with pressure compensation 7 7 3 Fire protection for the fuel storage unit 7 8 Initial Start up 8 8 1 Filling the heating system 8 8 2 The fuel for the initial start up 8 8 3 Inspecting the installation 8 8 4 Initial start up and handover 8 9 ...

Page 4: ...roved in compliance with European Standard EN 303 5 1999 In addition the PYROMAT DYN meets all European national deviations relating to tightened regulations relevant to emission limits and efficiencies Austria Art 15a of the B VG Agreement on the Saving of Energy Agreement on Protective Measures Concerning Small Furnaces Federal Law Gazette Ordinance 331 Furnace Ordinance FAV dated 18 Nov 1997 Pa...

Page 5: ...MAT DYN is equipped with an exhaust blower and so it is a fireplace not requiring a draft The design of the chimney should be carried out as for a fireplace with an oil or gas blast burner not requiring a draft temperature of exhaust gas at nominal load 160 200 C The PYROMAT DYN is output controlled within a range of 30 100 of the nominal burner output This results in exhaust gas temperatures with...

Page 6: ... on the opposite side feed side Screw the lid tight to the motor and rod assembly and connect the electric line Run the squared shaft end from the de ashing agi tator through the drilled hole in the grate 2 into the receptacle for the shaped pipe Hang into position and screw tight the cover 3 Mount the exhaust gas blower 4 to the rear of the boiler Open the cleaning lid on top of the boiler and in...

Page 7: ... lid flange Unplug plugs 6 remove servomotor burner con trol valve 4 and unscrew screws on the rear wall 5 Light barrier ember monitoring system receiver EO98VB3S770 Abbreviated designation B 1G 2 Transmitter SO983S769 Abbreviated designation B2 1 and on the opposite side Light barrier metering container Receiver EO98VB3S770 Abbreviated designation B2 2 Light barrier ember monitoring system Transm...

Page 8: ... con densation of the exhaust gases the burner tem perature must in no case be less than 70 C For this a burner circuit pump should be provided with a boiler control valve according to the diagram Spec Sheets 3950 x The design of the burner circuit should be carried out in such fashion that the temperature difference between forward flow and reverse flow is equal to or less than 15 C The triggerin...

Page 9: ...The fire protection regulations for wood heating systems vary for each specific country The regulations valid for the respective place of installation must be complied with 7 1 Protection for the burner system against back burn 7 1 1 Preventing overfilling of the combustion chamber According to TRVB 118 a level monitor must be installed to prevent any overfilling of the combus tion chamber The PYR...

Page 10: ... approved in non pressurised fuel storage units for all cases and according to TRVB 118 test certificate BV 2979 89 is considered as a suitable back burn safeguarding device 7 2 3 Rotary valve type MBS If the remnant wood is put into the fuel storage space with blowers then due to the pressurisation at least one rotary valve is required between the fuel storage unit and the burner to reduce the pr...

Page 11: ...Safety valve mounted on burner and or burner inlet 4 Thermal run off safety valve connected to the cold water mains 5 The sensor for the thermal run off safety valve is in the dipping shell 6 The container for extinguishing water option on the feed auger is filled with water 7 The sensor for the extinguishing valve option is firmly mounted on the pipe for the feed au ger 8 The expansion contained ...

Page 12: ...per the diagram The burner circuit should be configured such that the temperature difference between the forward and return flow is equal to or less than 15 C This is the case in the design below if no additional resistors are installed in the burner accumulator circuit Any installation of slide valves or of a heat meter in the burner accumulator circuit will require reconfiguration of the burner ...

Page 13: ...230 V VXG48 40 SQS35 00 NW 50 R 1 NW 32 1 Connecting thread for inlet 2 Length of the exhaust pipe up to 4 0 for longer lines refer to Part 2 of DIN 4751 c Designation of the motors sensors and safety switches Motors Electrical probes and sensors M1 Exhaust fan B1G 1 Transmitter light barrier for embers opposite slide in module M2 Feed auger B1G 2 Receiver light barrier for embers on slide in modu...

Page 14: ...p should be provided with a burner control valve as per the diagram The burner circuit should be configured such that the temperature difference between the forward and return flow is equal to or less than 15 C This is the case in the design below if no additional resistors are installed in the burner accumulator circuit Any installation of slide valves or of a heat meter in the burner accumulator...

Page 15: ...ation of the motors sensors and safety switches Motors Electrical probes and sensors M1 Exhaust fan B1G 1 Transmitter light barrier for embers opposite slide in module M2 Feed auger B1G 2 Receiver light barrier for embers on slide in module side M12 Primary air vent manual B1 Exhaust gas sensor PT 100 M12 2 Primary air vent automatic B02 Temperature sensor for feed auger PT 100 M13 Secondary air v...

Page 16: ...facturer s declaration Thermal Extinguishing Valve R 50 90 C Art No K SLV This is a thermally opening extinguishing valve with adjustable opening temperature for connection by customers to a pressurised water line or an extinguisher water container Includes Extinguishing valve Danfoss AVTA adjustable 50 90 with dirt trap Automatic Fire extinguishing System Art No K SLE In the event of any burn bac...

Page 17: ...33 Counter flange seals ZH 3 80 Three way valve VBF 21 80 80 100 SQL 33 Counter flange seals ZH 3 100 Three way valve VBF 21 100 100 160 SQL 33 Counter flange seals ZH 3 125 Three way valve VBF 21 125 125 550 SQL 33 Counter flange seals Pumps Art No ZP Art No Pump model DN mm Voltage V Capacity W Capacity m3 h mWS Incl complete bolted connection RPM controlled ZPS 255 UPS 25 50 25 230 35 80 3 0 1 ...

Page 18: ...ZV 3 25 Manifold Connection LVW 65 Art No LVW 65 V Connecting two model LVW 65 manifolds produces a manifold for four to six consumer groups The connection is assembled at the factory to assure an accurate fit Manifold for Burner Design Art No LVK 65 2 Manifold for Burner Design Art No LVK 65 3 Manifold for burner design forward and return flow manifold packed with intermediate insulation chamber ...

Page 19: ... without leakage losses One ball valve with screwed connection for mounting on motor valve VXG 48 25 SSY 319 with pump connection on bottom One ball valve with thermometer socket and screwed connection with pump connection on top One ball valve with thermometer socket screwed connection and fastener for return flow Two immersion thermometers installation in ball valve forward and return flow Heati...

Page 20: ...ermal energy from the combustion gases is transferred to the boiler water The vertical surfaces of the heat exchanger are regularly cleaned by motor driven moving coil springs The speed controlled exhaust fan was specially designed for operation in wood heating systems and is very quiet The negative pressure created by it produces a high degree of safety against burn back in automatic operation an...

Page 21: ...ditional heat generators refer to spec sheets Category 4 The operation of the heating control units is all carried out in the control module for the burner system Each controller is operated by a separate pushbutton For ECOTRONIC expansion possibilities refer to spec sheets Category 4 PYROMAT DYN with integrated manifold One manifold with two or three consumer groups can be integrated with the PYR...

Page 22: ... 68 Average exhaust gas temperature at maximum nominal load C 138 136 134 Average exhaust gas temperature at minimum nominal load C 79 78 77 Maximum water content forest wood chips W 1 W35 W35 W35 Maximum chip size G50 G50 G50 Heating relevant data Volume on heating gas side litres 170 180 190 Volume of ash pan logs automatic litres 14 34 18 43 18 43 Max flue draught wood Pa 2 25 25 25 Chimney dra...

Page 23: ...22 Wolfurt Tel 43 5574 6770 0 Fax 65707 E Mail office koeb schaefer com We reserve the right to make technical changes 3010 4 2007 01 31_E Dimensional drawing side view opposite slide in module front view rear view top view Feed auger available either left or right turning Right design shown ...

Page 24: ...all 100 100 100 S Connection for exhaust fan 1 200 200 200 T Width of firebox 550 550 550 U Depth of firebox 300 400 400 W Outlet exhaust fan 293 293 293 Z Slide in module flange 650 765 800 a Connection burner 108 108 108 b Connection burner 214 214 214 c Connection burner 183 183 183 Operation and maintenance 1 Firebox door 2 Ash pan door 3 Cleaning door top 4 Cleaning door bottom slide in modul...

Page 25: ... steel plate When operated according to the operating instructions dust emissions even when chips are incinerated are under 150 mg Nm based on 13 residual oxygen Exhaust gas fan The exhaust gas fan mounts onto the de duster and has greater dimensions in comparison with the normal design Art No KPM RE 70 KPM RE 150 For burner KPM DYN 45 65 85 Exhaust fan kW 0 08 0 15 0 25 A 450 450 B 1161 1411 C 19...

Page 26: ... 1 1 2 4050 Controllers for solar systems Solar domestic water heating system ECO S3 1 2 2 4050 Modules and combinations possible see Spec Sheet 4020 Extra charge for control system module Extra charge for control module Without control system module 1 Control System Module 1 x ECO RM 00 2 Control System Modules 2 x ECO RM 00 3 Control System Modules 3 x ECO RM 00 Control module Standard 4 5 contr...

Page 27: ...ed Control Module with Extended Keyboard Art No ECO 13 A control module with an additional row of buttons to operate a maximum of 12 controllers Pyromat DYN 13 controllers Pyromat ECO Data transmission line with plug 10 0 m standard Art No ECO ZL 10 0 Data transmission line with plug 2 0 m Art No ECO ZL 2 0 Data transmission line with plug 5 0 m Art No ECO ZL 5 0 Data transmission line with plug 2...

Page 28: ...YN Version 1 Control module in the heating room Version 2 Decentral control module e g in annex building Only one control module possible Visualization with PC for extra cost please refer to Data Sheet 4090 Control Module 1 3 possible Visualization with PC for extra cost please refer to Data Sheet 4090 PC Boiler module on the PYROMAT DYN Operating module Control Module 1 F2 F1 F4 F3 F5 F6 KÖB F7 O...

Page 29: ...E Mail office koeb schaefer com We reserve the right to make technical changes 4020 3 2005 12 10_E Example of how to connect the CAN BUS cables for the PYROT Control Module 1 3 possible Visualization with PC for extra cost please refer to Data Sheet 4090 F2 F1 F4 F3 F5 F6 KÖB F7 OK F8 PC Control cabinet PYROT Operating module Control Module 1 Control Module 2 ...

Page 30: ...eration the additional heat generator disconnects and the closed shut off valve prevents it from being flowed through The burner temperature is adjusted in gliding fashion to the minimum temperature according to the heat requirement Includes Pushbuttons for additional heat generators Controller output for shut off valve 2 and burner 3 Flow sensor QAD 21 uninstalled Note Only for PYROMAT ECO and PY...

Page 31: ...l output for pump 1 mixing valve 2 and burner 3 Attention Only for PYROMAT DYN without ECO function and PYROT with hydraulic switch See Hydraulic Drawing 3950 PYROMAT ECO or 6960 PYROMAT DYN with ECO function Controller for Heat Generator parallel Art No ECO KP1 When required an additional heat generator is automatically connected This may occur after heat is taken from the accumulator to cover th...

Page 32: ...for annex building Controller output for pump 1 mixing valve 1 and changeover valve 3 Flow sensor QAD 21 uninstalled Domestic water sensor QAZ 21 5220 with dipping shell x 200 mm uninstalled Thermostat QAA 35 Art No ECO ZR QA Thermostat QAA 35 uninstalled a supplement to the Controller for Room Heating Units Art No ECO H and Controller for Annex Buildings Art No ECO N The Thermostat can be connect...

Page 33: ...ixed temperature An integrated timer can be used to set the heating periods daily and weekly schedules Includes Pushbutton for domestic water heater Controller output for pump 1 and shut off valve 2 Domestic water sensor QAZ 21 5220 with dipping shell x 200 mm uninstalled Controller for Domestic Water Heater Art No ECO B2 When the temperature of the domestic water drops it is reheated by the built...

Page 34: ...e second circuit is for heating the heat accumulator at the back bottom and the third circuit is for heating the heat accumulator at the front top The heat accumulator is heated by an externally situated plate heat exchanger When there is a changeover from the domestic water heater to the heat accumulator the secondary pump is switched on which is then operated with the solar pump For optimised fu...

Page 35: ...xample 3 accumulators in series accumulator 1 accumulator 2 accumulator 2 accumulator 3 accumulator 1 T T T example 2 accumulators in series T T T B28 3 M M M B28 1 B28 2 T T B28 1 T B28 3 B28 2 M T T M1 PYROMAT ECO I solar collector II solar station with solar pump III thermostatic water mixer IV plate heat exchanger 1 solar pump 2 inlet valve domestic water accumulator 3 secondary pump 4 inlet v...

Page 36: ... price Includes CD with visualisation software and installation instructions Visualisation Supplementary Function ECO VIZ Extended visualisation ECO VII with the functions of the keys additionally activated from F4 Additional functions include each heating control unit heat generator heat consumer solar system as well as the automatic loading system Pyromat DYN Pyrot Each function of the keys is d...

Page 37: ...he delivery d Draining the heating room and silo room with all the ducts and shafts required for installing the entire facility e Unloading the scope of the delivery from the truck unless the delivery has been expressly agreed with a crane truck 2 Helpers during the installation of the burner system Providing a qualified helper to be available during the entire duration of the installation Require...

Page 38: ...he scope of the delivery Due to the great forces that develop this performance should be furnished according to the instructions of an expert architect or structural engineer in accordance with the supplier s specifications Making the chimney system with the connecting hole for the exhaust pipe exception metal chimney included in the scope of the delivery d Draining the heating room and silo room ...

Page 39: ...erfines dust wood particles smaller than 1 0 mm as per ÖNORM M 7133 2 1 Without pre dryer max 10 0 of the total mass consequence of substantial overstepping of limit Temperature peaks Slag formation Even higher temperature etc to the point of destruction Special maintenance instructions for firing Elevated values are especially critical for remnant wood in combination with elevated values as per 1...

Page 40: ...k1 S 650 less than W10 Pellets conforming to standards untreated D 6 to 10 mm k2 S 650 less than W10 Pellets conforming to standards untreated D 11 to 15 mm 6 Maximum water content allowed W percentage by weight of the total mass The maximum water content allowed in the fuel when entering the furnace should be taken from the spec sheets for the furnace series With a pre dryer installed between the...

Page 41: ...g minimum terms of delivery are required 14 days for feed worm up to D 150 mm 42 days for all other parts Should it not be possible to make these preparations within the stated minimum terms and should the sup plier not be at fault then the supplier is relieved of all liabilities of the term of delivery 6 3 The supplier reserves the rights to hold back on the delivery should the agreed terms of pa...

Page 42: ...hydraulic units hydraulic cylinders pushrods extraction and feed worm sluice wheels movable grills valves pumps step down gearing chain drives blowers fire protection door motor covers etc is 2 years as of the date of delivery 11 4 Normal Wear Oils and Lubricants There is no warranty on parts subjected to normal wear such as seals etc Also oils and lubricants such as hydraulic oils etc carry no wa...

Page 43: ...Pressure Equipment Directive Applied standards EN 303 5 DIN 4702 Solid fuel burners manual and automatic feeder systems EN 60335 1 A 14 98 Safety standards for appliances for household and similar purposes EN50081 Part1 and Part2 EN61000 6 2 EN55022 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 TRD 702 A complete technical documentation is included The operation and installation manu...

Page 44: ...3 04 31 70 8 Fax 49 33 04 31 70 8 wolfgang ratzka koeb schaefer com ITALIA Koeb Schaefer Italia S r l I 36063 Marostica Tel 39 0424 8 10 50 Fax 39 0424 47 34 45 italia koeb schaefer com LUXEMBOURG D 72639 Neuffen Tel 49 70 25 80 42 Fax 49 70 25 83 69 6 gerald sieler koeb schaefer com FRANCE F 04300 Forcalquier Tel 33 492 73 10 80 Fax 33 492 73 10 80 france koeb schaefer com FRANCE OVEST F 79160 Co...

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