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VEMAG 160.0215 Operating Instructions Manual Download Page 6

ROBOT HP7E / HP10E / HP12E / HP15E / HP20E

Index

iv

© VEMAG 2010

8. Maintenance 

 

8-1

8.1 General information 

8-1

8.2 Grease gun   

8-5

8.3 First-time maintenance work 

8-6

8.4 Maintenance schedule  

8-7

8.5 Daily maintenance 

8-8

8.5.1 Feed unit seals (lubrication) 

8-8

8.6 Weekly maintenance 

8-10

8.6.1 Feed unit drive (lubrication) 

8-10

8.6.2 Intake (air filter) 

8-11

8.6.3 Vacuum pump (air filter) 

8-12

8.6.4 Vacuum pump 16 m³ and 40 m³ (optional) 

8-12

8.7 Monthly maintenance 

8-13

8.7.1 Double screw drive (oil level and seals) 

8-13

8.7.2 Vacuum pump 16 m³ and 40 m³ (optional) 

8-13

8.8 Six-monthly maintenance 

8-14

8.8.1 Feed unit seals 

8-14

8.8.2 Hydraulic unit (oil level) 

8-14

8.8.3 Vacuum pump 16 m³ and 40 m³ (optional) 

8-14

8.9 Annual maintenance 

8-15

8.9.1 Feed unit drive and feed unit seals 

8-15

8.9.2 Hydraulic unit (oil change) 

8-15

8.9.3 Vacuum pump 16 m³ and 40 m³ (optional) 

8-16

8.10 Biennial maintenance 

8-20

8.10.1 Double screw drive (oil change) 

8-20

8.11 Three-yearly maintenance 

8-21

8.11.1 Feed drive (oil change) 

8-21

9. Troubleshooting   

9-1

9.1 General information 

9-1

9.2 Troubleshooting table 

9-1

10. Appendix   

 

10-1

10.1 General information 

10-1

10.2 Technical data ROBOT HP7E / HP10E / HP12E / HP15E /  

   

HP20E 

10-2

10.3 Dimensional drawings ROBOT HP7E / HP10E / HP12E /  

   

HP15E / HP20E 

10-3

10.3.1 Hopper 250 l 

10-3

10.3.2 Hopper 350 l 

10-3

10.4 Electrical control panel (service hatch, right-hand side) 

10-5

10.5 Drive controller ROBOT HP7E (front door) 

10-7

10.6 Drive controller ROBOT HP10E / HP12E (front door) 

10-9

10.8 Hydraulic plan 

10-12

10.9 Lubricants   

10-13

10.9.1 Double screw drive 

10-13

10.9.2 Feed drive 

10-13

10.9.3 Hydraulic unit lifting and tipping device (optional) 

10-13

10.9.4 Vacuum pump 

10-13

10.9.5 Feed unit seals and feed unit drive 

10-13

10.9.6 Individual parts  

10-13

10.10 Accessories 

10-14

10.10.1 Double screw selection 

10-14

10.10.2 Filling horn selection 

10-14

10.10.3 Linking horns 

10-15

10.10.4 Miscellaneous accessories 

10-15

10.10.5 Tools   

10-15

Summary of Contents for 160.0215

Page 1: ...Vacuum filler ROBOT HP7E from 160 0215 ROBOT HP10E from 161 0312 ROBOT HP12E from 165 0234 ROBOT HP15E from 162 0241 ROBOT HP20E from 163 0300 Operating instructions...

Page 2: ...yment of damages All rights reserved in the event of the grant of a patent utility model or ornamental design registration We reserve the right to make technical modifications Issue 04 10 Version 3 1...

Page 3: ...Setting up the machine 3 3 3 3 Electrical connection 3 4 3 4 Checking direction of rotation 3 5 3 5 Levelling the lifting tipping device optional 3 6 4 Setting up 4 1 4 1 General information 4 1 4 2 F...

Page 4: ...29 6 6 3 8 LPG belt speed 6 29 6 6 3 9 Portions per minute 6 29 6 6 3 10 Pressure control 6 30 6 6 4 Supplementary parameters 6 31 General applications 6 31 6 6 4 1 Speed of feed unit screw 6 31 6 6 4...

Page 5: ...6 6 4 43 Knife cutter 6 48 6 6 4 44 Maximum filling pressure pressure monitoring on grinding system 6 49 6 6 4 45 Maximum temperature temperature monitoring for the grinding system 6 49 6 6 4 46 Hopp...

Page 6: ...al maintenance 8 20 8 10 1 Double screw drive oil change 8 20 8 11 Three yearly maintenance 8 21 8 11 1 Feed drive oil change 8 21 9 Troubleshooting 9 1 9 1 General information 9 1 9 2 Troubleshooting...

Page 7: ...h all of the relevant provisions of the EC Machinery Directive 2006 42 EC Particular consideration was given to the standard EN 12463 2004 D Food Processing Machinery Filling machines and auxiliary ma...

Page 8: ......

Page 9: ...ny attachments optional can be found in the appropriate separate operating instructions If you have any questions which cannot be answered by this manual please contact VEMAG Customer Service at any t...

Page 10: ...ROBOT HP7E HP10E HP12E HP15E HP20E 0 Foreword 0 2 VEMAG 2010...

Page 11: ...ations The vacuum filler may not be used in an explosive atmosphere Raw materials may be processed at a temperature of between 4 C and 50 C The vacuum filler requires ambient temperatures between 0 5...

Page 12: ...his warning symbol refers to important instructions which must be follo wed to prevent faulty operation which could pose a threat to human life or lead to injury Warning This warning symbol refers to...

Page 13: ...ainte nance department or VEMAG Customer Service informed The machine may not be operated without the housing cover Route mains cables and data cables e g remote control cable so as to avoid tripping...

Page 14: ...in proper condition Leaking oil indicates leaks which must be eliminated immediately In this case inform your in house maintenance department or VEMAG Customer Service immediately Check that the safe...

Page 15: ...irror attached to the hopper allows the contents to be checked Danger To prevent injury switch off the machine before doing any work on the hopper Then switch off the main switch to disconnect the mac...

Page 16: ...hat the product is conveyed gently and evenly to the outlet The same volume is conveyed with each rotation of the dou ble screws In this process the proportion of air in the product for filling is red...

Page 17: ...er 1 2 3 4 2 2 5 Linking gear optional The linking gear 1 is attached to the housing of the machine with the aid of two bearing journals 2 and swivelled in front of the outlet It is locked in position...

Page 18: ...onnected to the power supply of the machine via equipment socket 2 Instead of blind covers further sockets can be provided for supplementary equipment like coextrusion systems optional for example 1 M...

Page 19: ...nal 5 DOWN key optional 6 Vacuum display 7 Vacuum control valve Fig 2 8 Machine control panel 1 2 4 3 6 7 5 ON key This key switches on the drive of the machine OFF key This key switches off the drive...

Page 20: ...the vacuum control valve can be read off in per cent 0 100 at the vacuum display Vacuum control valve The desired vacuum for evacuating the product can be set using the va cuum control valve Turning c...

Page 21: ...ger There is a risk of crushing when folding the step in and out Proceed with extreme caution when folding the step in and out to prevent injury 2 2 9 Adjustable feet To compensate for uneven floors t...

Page 22: ...ROBOT HP7E HP10E HP12E HP15E HP20E 2 Description 2 8 VEMAG 2010...

Page 23: ...a capacity of at least 1 500 kg If at all possible move the fork lift lifting truck under the machine from the outlet side Danger Never tilt the machine when transporting it and when setting it up alw...

Page 24: ...ork 1 is located precisely centrally between the feet Warning Place planks 2 between the fork and the machine to prevent the machi ne slipping during transportation You must ensure that the fork and t...

Page 25: ...ner 2 If necessary the adjustable feet must be used to compensate for any unevenness in the floor until the machine is absolutely level The outlet height of the machine is 1 000 mm as standard It can...

Page 26: ...rical connection may be made only by authorised specialist staff or specialist companies Inside the machine housing connect the machine to the main switch 1 of the machine using four core cable with 3...

Page 27: ...vacuum pot Take hold of the float valve on valve body 1 and pull it horizontally off the vacuum line 1 Valve body Fig 3 6 Float valve 1 Warning Do not take hold of the float valve at the bottom at th...

Page 28: ...t to adjust height or level the machine in the horizontal plane the stop parts on the lifting tipping device will have to be reset to obtain the correct height for the trolley Adjust the lifting tippi...

Page 29: ...switch 2 and put it down on the machine housing Undo the guard ring 3 with the face spanner 4 Use the setting ring 5 to set the desired angle of rotation One turn of the setting ring adjusts the angle...

Page 30: ...ith the guard ring Attach the switch again Lightly grease the contact surfaces of the seals of the drive hood and put the hood back on Then tighten up the mounting bolts again The trolley hoist 1 must...

Page 31: ...1 is properly locked and is holding the trolley securely in the trolley hoist 1 Locking lever Fig 3 11 Locking the trolley in position 1 Then lock the stop screw with the guard nut again If the troll...

Page 32: ...ROBOT HP7E HP10E HP12E HP15E HP20E 3 Installation and commissioning 3 10 VEMAG 2010...

Page 33: ...witch off the main switch to disconnect the machine from the mains 4 2 Fitting the double screw housing Danger There is a risk of crushing when fitting and removing the double screw housing and the do...

Page 34: ...To prevent air bubbles in the product the air relief bores of the double screw housing should be adjusted to suit the product using the setting screws 1 The air relief bores are closed when the screw...

Page 35: ...s 2 into the correct position in relation to the coupling pins in the feed cylinder by turning the double screws in opposite directions 1 Double screws 2 Slots Fig 4 4 Lining up the double screws 1 2...

Page 36: ...2 Select a filling horn with the largest possible diameter related to the size of the casing Use the filling horn nut 2 on the filling horn holder 3 to attach the filling horn 1 Use the appropriate un...

Page 37: ...ng gear 1 to the outlet side of the machine with the aid of the two bearing journals 2 1 Linking gear 2 Bearing journals Fig 4 8 Fitting the linking gear optional 1 2 Adjust locking nut 1 so that the...

Page 38: ...ible diameter and shortest possible length related to the size of the casing Fit lip seal 1 in linking horn 2 so that the lug of the lip seal is poin ting forwards 1 Lip seal 2 Linking horn Fig 4 10 F...

Page 39: ...king nut 4 Universal spanner Fig 4 12 Fitting the linking horn 1 3 2 4 Remove the spanners from the linking nut and linking head before you start the machine Warning The linking head has a left hand t...

Page 40: ...sing Fig 4 13 Double screw housing 1 2 3 4 Warning Before processing any liquid product check whether the blind plug is located in the double screw housing If the blind plug is not present the vacuum...

Page 41: ...of the hopper The scraper must be used when processing raw sausage Danger There is a risk of crushing when fitting and removing the scraper To prevent injury proceed extremely carefully when fitting a...

Page 42: ...rator Undo the hexagonal nut 1 using the universal spanner 2 Adjust the knee lever to the desired height H and angle W Tighten up the hexagonal nut again Move the knee lever plate 3 along the lever sh...

Page 43: ...e immediately Pull on a casing suitable for the product to be filled Push the trolley containing product into the trolley hoist of the lifting tipping device optional up to the stop The locking lever...

Page 44: ...ROBOT HP7E HP10E HP12E HP15E HP20E 5 Operation 5 2 VEMAG 2010 Unlock the locking lever 1 with your foot and pull the trolley out of the trolley hoist 1 Locking lever Fig 5 1 Trolley 1...

Page 45: ...n Sections 7 and 8 At the start allow the machine to run at a slow speed max 20 until product escapes at the outlet This prevents the pumping element running dry When filling hot pro ducts wait about...

Page 46: ...of crushing dragging in and burns Proceed with extreme caution and do not reach into the inside of the machine Press the OFF key on the machine control panel Switch off the main switch of the machine...

Page 47: ...l control 6 1 VEMAG 2010 6 Graphical control This section introduces the individual controls of the graphical control system How is the control panel arranged How is the screen arranged What functions...

Page 48: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 2 VEMAG 2010 Colour screen Keypad Function keys...

Page 49: ...eys are integrated in the green control panel The screen is divided into various fields Section 6 2 There are seven function keys to both the left and the right of the screen which you use to activate...

Page 50: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 4 VEMAG 2010 Header Program Product name Parameters Footer Parameters Mode group Mode View Start stop method...

Page 51: ...on the left hand side of the screen Section 6 5 1 The mode group top mode centre view bottom and start stop method are displayed on the right hand side of the screen Section 6 5 2 A function key is as...

Page 52: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 6 VEMAG 2010 Numerical keypad Key C Cancel Screen up down keys Cursor keys Enter key Plus minus keys Padlock key...

Page 53: ...ey The padlock key performs the following functions Open program locking userkey You can use program locking to block entry for almost all parameters You can use the userkey to block release access to...

Page 54: ...kinds of message Fault red and white Fault eliminated blue and white Warning on display yellow and black Service message on display yellow and black Information on display white and blue Standby indi...

Page 55: ...rs the principles of operating the portioning computer How are programs selected and edited How are programs imported and exported with the aid of a USB stick How are the mode group mode view and star...

Page 56: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 10 VEMAG 2010 Program number Product name Program list with action buttons...

Page 57: ...cal keypad Press Enter Select the field for product name using the bottom cursor key Press Enter A list of the existing programs appears Below the list are six keys for selecting the desired action Ne...

Page 58: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 12 VEMAG 2010 USB stick plugged in...

Page 59: ...Importing and exporting programs using a USB stick You can import and export filling programs using a USB stick The USB stick is plugged into the rear of the control board Plug in USB stick The stick...

Page 60: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 14 VEMAG 2010 Mode group Mode View...

Page 61: ...nction key Select the Operating mode group field using the cursor key Press Enter A list of the possible mode groups is displayed Select the mode group using the Cursor keys Press Enter Select the Ope...

Page 62: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 16 VEMAG 2010 Start stop method Attachment Optional Attachment...

Page 63: ...the Start stop method key Select the Start stop method field using the cursor key Press Enter A list of the possible start stop methods is displayed Select the start stop method using the cursor keys...

Page 64: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 18 VEMAG 2010...

Page 65: ...r key Press Enter Select settings using the cursor keys Press Enter Use the corresponding function key to select the language for the screen to display Press the Language function key Press Enter A li...

Page 66: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 20 VEMAG 2010...

Page 67: ...by accident you should set up the Program locking user type You need to log on as a Service user to do this Press the padlock key Select user Service by using the relevant password Press Enter Press C...

Page 68: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 22 VEMAG 2010...

Page 69: ...stop methods and parameters This section introduces the various mode groups modes start stop methods and parameters What mode groups are there What modes are there What start stop methods are there Wh...

Page 70: ...ode group 6 6 2 Start stop methods 6 6 2 1 Knee I The feed element runs only as long as the knee lever is being actuated 6 6 2 2 Knee II The feed element runs when the knee lever is actuated briefly T...

Page 71: ...lipper are explained in the sections which follow 6 6 3 1 Weight Display Weight Unit Gramme g Resolution 0 1 g 1 g Setting range 1 99 999 g Application All applications not for mode group Fill Enter a...

Page 72: ...ntil the machine is restarted by the knee lever or by remote control A tick should be placed next to always by pressing the Enter key if an addition is always to be made to the first portion In this c...

Page 73: ...ding on the parameters in Section 6 6 3 5 If selecting individual portions you need to activate the knee lever signal for each portion AC signal 6 6 3 5 Linking clip time knife output signal Display L...

Page 74: ...uced maximum possible speed is adjusted automatically Only actual speed is reduced small grey number in the display If the speed is controlled by an attachment external speed control you can enter a m...

Page 75: ...ve a larger machine outlet may not perform back suction for safety reasons In this case back suction is blocked The back suction quantity may not exceed the specified weight defined in weight does not...

Page 76: ...gue input Application All applications requiring a constant filling pressure Enter feed pressure to be maintained during filling Press Enter After the knee lever has been actuated the machine starts f...

Page 77: ...er speed of feed unit screw Press Enter The speed of the feed unit screw is adjusted automatically as a function of the feed element If required you can adapt speed infinitely using this parameter If...

Page 78: ...et Press Enter Start linking clipper knife before or after end of portion Pause time is adapted automatically here Advance is limited by speed and portion size 0 means linking clipping or cutting at t...

Page 79: ...ter The stop counter is active if a value greater than zero is entered The stop counter has two functions 1 Stopping and resetting the counter as soon as the selected number of pieces is reached defau...

Page 80: ...body is rejected at a defined delay time and speed 6 6 4 10 Vacuum control Display Vacuum control Selection Off Time Unit Seconds sec Milliseconds ms Resolution 0 1 sec 1 ms 1 ms Setting range 0 1 25...

Page 81: ...Number Unit Number Milliseconds ms Number Resolution 1 1 ms 1 Setting range 1 999 999 2 400 ms 1 9 999 Application Continuous mode and portioning controlled by machine downstream optional Enter number...

Page 82: ...1 Setting range 1 100 0 Off Application LPG Enter value in per cent up to which the last portion is to be filled Press Enter 6 6 4 14 Split casing tolerance Display Burst tolerance Selection Off Valu...

Page 83: ...cation LPG 208 Enter number of portions still to be produced once casing end detection is triggered 0 The current portion is broken off 1 Ignore sensor Press Enter 6 6 4 16 Run on Display Wake Unit Mi...

Page 84: ...utomatically in millimetres and displayed following entry of weight and calibre Sausage length can be altered manually 6 6 4 18 Distance from LPV 802 Display Distance Unit Millimetre mm Resolution 1 m...

Page 85: ...atch position Display Catch position Unit Millimetre mm Resolution 1 mm Setting range 999 999 mm default 0 mm Application Hanging Enter the position in which the hook catches the link Press Enter If t...

Page 86: ...ing LPV 802 and DHV 841 only Enter criterion for stopping the machine Press Enter Select Immediate if you intend stopping portioning by actuating the knee lever Select Even number if the machine is to...

Page 87: ...k Application Hanging Enter the number of sausages which may be missing on the smoke stick Press Enter This parameter can only be used if the parameter Sausages per stick is defined Here you enter the...

Page 88: ...is to open at the end of a line end of a casing 6 6 4 28 Separation interval Display Separation interval Unit Number Resolution 1 Setting range 0 99 Application Portioning with automatic separation va...

Page 89: ...valve is to be open during straight filling The separation valve remains open until the weight entered has been filled Press Enter 6 6 4 31 Separation valve closed Display Separation valve closed Unit...

Page 90: ...e the number of products e g kebab sticks to be produced simultaneously Total weight is calculated automatically and displayed 6 6 4 33 Group position Display Group position Unit Number Resolution 1 S...

Page 91: ...300 g The first portion has a weight of 300 g and is produced a total of five times You can enter up to 25 group portions If the last portion of a frame e g No 5 is 0 the next frame is displayed No 6...

Page 92: ...onised The speed reflects a voltage value e g 10 1 V The name for analog output 1 can be edited on the View page 6 6 4 37 Belt control analog output 2 Display Analog output 2 general applications lowe...

Page 93: ...new sample is expected the corresponding information appears in the display 6 6 4 39 Print report VEMAG Scale 877 Display Print report Application Scale 877 Press the function key to have the report...

Page 94: ...onds ms Resolution 1 ms Setting range 10 999 ms Application Cutter coextrusion diaphragm Enter portion delay e g position of inner filling on Coex Press Enter You can enter a delay time positive value...

Page 95: ...fers to the maximum value set in the machine configuration settings Warning The machine stopping can be an indication that blades and hole plates are blocked with sinew In this case clean the blade se...

Page 96: ...s are highlighted in green Warning The vacuum hopper cannot be filled if no vacuum has been applied 6 6 4 47 Hopper vacuum Display Hopper vacuum Unit Per cent Resolution 1 Setting range 5 98 control r...

Page 97: ...using the specified level value If this level is not reached the vacuum hopper is topped up The current level is shown by a bar and may fluctuate around the set control range Level can be regulated o...

Page 98: ...e hopper is automatically filled when the filling level is undershot lower limit When the upper limit is reached filling stops only possible with external hopper filling Signal Stop if the level is un...

Page 99: ...hich the choice of filling speed is to be restricted Enter the speed limit Press Enter 6 6 4 51 External portioning Display External portioning Unit Gram g Resolution 1 g Setting range 0 Off 99999 App...

Page 100: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 54 VEMAG 2010...

Page 101: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 55 VEMAG 2010 6 7 Service This section describes the Service page to which there is general access What information is displayed...

Page 102: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 56 VEMAG 2010...

Page 103: ...e them in the event of a VEMAG Customer Service query The operating hours which have been clocked up are shown at the bottom of the page Warning Put a tick in the corresponding field when you carry ou...

Page 104: ...rive The feed system drive has an oil leak Dairy Eliminate the oil leak 350 F5 vacuum pump eleva tor transformer Monitoring module F5 has found overheating at the vacuum pump hoist unit or power trans...

Page 105: ...ed tempe rature range Make sure that the product in the hopper is at the right temperature Check the setup 420 More samples Scale 877 The operator is requested to put another sample on the scale 421 R...

Page 106: ...hine parameters are missing Serious problem when loading machine parameters Software update or reinstallation Make a note of the error number and inform the VEMAG Customer Service team 573 Program par...

Page 107: ...F is missing in remote connector The E F jumper is expected in the remote control connector in the current modes Switch mode or plug in the rel evant remote control connector 612 Jumper E F is mispla...

Page 108: ...access Remote access set value 802 Correction greater than setpoint The weight correction entered is too high Enter a smaller value for the weight correction 804 Weight limits speed The value range f...

Page 109: ...e casing with signals to Remote K This message appears when you enter a weight correction in this mode Confirm whether the print marks on the casing or a preset weight correction should be used to con...

Page 110: ...of the error messa ges displayed before this error and inform the VEMAG Customer Service team 916 Main drive inhibit Controller for main drive not released Check controller release at FU1 terminal 31...

Page 111: ...e for external drive 1 There is no controller release for external drive 1 Check controller release to FU1 terminal 31 955 External drive 1 applica tion error Fault in the application module This faul...

Page 112: ...ROBOT HP7E HP10E HP12E HP15E HP20E 6 Graphical control 6 66 VEMAG 2010...

Page 113: ...evices optional from the mains and remove the devices Attachment operating instructions Danger The linking gear can heat up at extremely high speeds risk of burns To prevent injury proceed extremely c...

Page 114: ...rning The linking head has a left hand thread To tighten up turn anti clockwise To undo turn clockwise 7 2 3 Linking gear optional Undo locking nut 1 with the handle anticlockwise until the bayonet lu...

Page 115: ...r hand 1 Screw extractor Fig 7 4 Removing double screws 1 7 2 5 Double screw housing Pull the all in one double screw housing two parts of the housing of the two part double screw housing right out of...

Page 116: ...raction device catching Push down the catch in the inlet bore 1 and pull the extraction device 2 out of the double screw housing 3 1 Catch 2 Extraction device 3 Double screw housing Fig 7 7 Removing t...

Page 117: ...the housing steady with the other hand Fig 7 8 Removing the double screw housing Then check the rear seal in the feed cylinder for traces of oil Warning You must check the seals of the double screw d...

Page 118: ...ld the hopper firmly by flange 2 as you do so Remove the scraper in the hopper if present Push back the three sliding sleeves 3 in the hopper flange holding the feed screw 4 steady with the other hand...

Page 119: ...m the hopper insert 2 Use the appro priate tool at the cleaning plug 3 to do this 1 Sealing ring 2 Hopper insert 3 Cleaning plug Fig 7 11 Feed unit seal 1 2 3 7 2 7 Scraper Pull scraper 1 off retainin...

Page 120: ...on the valve body 1 and pull it off the intake pipe of the vacuum line in a horizontal direction 1 Valve body Fig 7 13 Float valve 1 Warning Do not take hold of the float valve at the bottom on the sc...

Page 121: ...9 VEMAG 2010 Warning Before cleaning you must plug the cleaning plug onto the intake pipe of the vacuum line to protect the vacuum pump Cleaning plug 1 is located behind the cover on the rear of the m...

Page 122: ...ning Never aim the jet of water directly at the double screw drive the sealing elements and the machine control panel when using low pressure clea ning equipment and keep the nozzle at the distance fr...

Page 123: ...orine free alkaline cleaning agents Perform cleaning as follows Initial rinse with water to remove coarse dirt Application of foam to the surfaces for cleaning using a 2 5 soluti on of P3 topax 19 alk...

Page 124: ...ins Zn and Al inhibitors P3 topactive DES o Disinfectant acid peracetic acid P3 topax 91 Whisper V o Foam or spray disinfectant neutral P3 topax 990 Quorum Clear V o Foam or spray disinfectant slightl...

Page 125: ...n surfaces Inadequate rinsing may cause metal to corrode or plastics to display symptoms of degradation This applies even to materials which are consi dered corrosion resistant Recommended cleaning ag...

Page 126: ...as and wipe off immediately with a dry cloth Alternatively spray the cleaning agent onto the dry cloth and use this to wipe off dirt and smudges Warning Disconnect the machine from the mains before us...

Page 127: ...ings without greasing them Section 7 2 6 Lubricate the sealing rings and the sliding ring in the hopper flange by hand before the feed screw is fitted Use a grease for this which has been approved for...

Page 128: ...ROBOT HP7E HP10E HP12E HP15E HP20E 7 Cleaning 7 16 VEMAG 2010...

Page 129: ...s required are listed in the appendix Notes on spare parts required can be found in the spare parts catalogue Section 10 and spare parts catalogue Danger To prevent injury switch off the machine befor...

Page 130: ...do bottom assembly bolt 1 of the front door using spanner 2 1 Assembly bolt 2 Spanner Fig 8 2 Opening the front door 2 1 Swing open the front door Service hatch rear Unlatch toggle 1 and open cover 2...

Page 131: ...wdriver 2 to assist 1 Assembly bolt 2 Screwdriver Fig 8 4 Opening the service hatch 2 1 Swing open the service hatch Service hatch right hand side Undo the assembly bolts 1 of the service hatch using...

Page 132: ...lic system of the machine including all pipe and hose lines for damage or leaks Inform VEMAG Customer Service if you find damage or leaks Warning DIN 20066 states that the service life of hose lines s...

Page 133: ...cartridge and insert fully into the grease gun with this open end first Either cut off the base of the cartridge 3 completely with a knife or pierce a hole in it Screw the head of the grease gun back...

Page 134: ...tenance work for the first time after the inter vals given After that these measures should be effected in accordance with the maintenance schedule Section 8 4 after 500 operating hours Change hydraul...

Page 135: ...ase which is safe for food use and resistant to cleaning agents and disinfectants 40 Intake Check air filter in service hatch for contami nation and blow out 40 Vacuum pump 16 m 40 m optional Check oi...

Page 136: ...ned Use only high performance grease which is safe for food use Carefully press the sealing ring into the appropriate groove in the hop per flange Fit the sealing ring without greasing it Section 7 2...

Page 137: ...other hand Carefully press the sealing ring into the appropriate groove in the hop per insert Fit the sealing ring without greasing it Section 7 2 6 Lubricate the sealing ring 4 in the hopper insert...

Page 138: ...ch is safe for food use and which is resistant to cleaning agents and disinfec tants To do so connect the grease gun supplied to the left hand lubricating nipple 1 at the outlet side of the machine an...

Page 139: ...to be cleaned weekly Unlatch the toggle on the rear of the machine and open the cover completely Undo assembly bolt 1 of the air filter 2 1 Assembly bolt 2 Air filter Fig 8 10 Air filter of the machi...

Page 140: ...ng clips 1 of the air filter and remove the filter cover 2 Clean the filter cartridge 3 by blowing it out If it is severely contami nated the filter cartridge must be replaced 1 Locking clips 2 Filter...

Page 141: ...eservoir upright so that no oil escapes The connecting hose to the double screw drive is long enough to enable filling to take place outside the machine housing After replenishing the oil replace the...

Page 142: ...ht glass for checking oil level on the front of the hydraulic unit The oil should come at least to the centre of the sight glass Open the service hatch on the right hand side Check the oil level of th...

Page 143: ...y bolts 3 attaching the hydraulic unit to the base plate Lift the hydraulic unit out of the machine Put down the hydraulic unit so that a suitable container can be placed under drain screw 4 1 Connect...

Page 144: ...m pump has to be removed to allow these maintenance tasks to be performed Vacuum pump with 16 m3 Unlatch the toggle on the rear of the machine and open the cover completely Remove the air filter in th...

Page 145: ...s out of the machine Take the appropriate maintenance measures Operating instructions for vacuum pump Put the vacuum pump back in the machine and tighten the two assem bly bolts in the base plate back...

Page 146: ...h Disconnect connecting cable 1 Undo sealing screw 2 and pull off the line for the level switch Undo jubilee clip 3 and pull off hose 4 1 Connecting cable 2 Sealing screw 3 Jubilee clip 4 Hose Fig 8 1...

Page 147: ...for vacuum pump Replace the vacuum pump in the machine and retighten the two as sembly bolts in the baseplate Reattach the hose and the connecting cable Screw the sealing screw and the cable for the...

Page 148: ...Drain the used oil into a suitable container Then fill the expansion reservoir with fresh oil and attach the expan sion reservoir back in its bracket after replenishing it Check the filling level The...

Page 149: ...drive needs to be changed every three years Unlatch the toggle on the rear of the machine and open the cover completely Remove the service hatch on the rear of the machine Undo oil drain screw 1 and d...

Page 150: ...ousing of the transmission Remove sealing screw 1 from the top check bore Fill the transmission housing with oil through filler neck 2 up to the check bore 1 Sealing screw 2 Filler neck Fig 8 23 Chang...

Page 151: ...pump Display does not light up No mains voltage Main switch not on Fuse F1 F2 F3 defective Power supply or graphic control defective Have machine back up fuse re placed by electrician Switch on main...

Page 152: ...w set Check double screw use 48 mm double screw pitch for portioning small portions Measure double screw and double screw housing for wear with a feeler gauge Air gap between screw and housing max 0 5...

Page 153: ...hnical details relating to the machine and information about the lubricants to be used about accessories and tools required Please give the machine number in the event of any query to VEMAG Customer S...

Page 154: ...duct casing and portion size 650 portions min depends on product casing and portion size 600 portions min depends on product casing and portion size Number of links 0 10 infinitely adjustable 0 10 inf...

Page 155: ...ROBOT HP7E HP10E HP12E HP15E HP20E 10 Appendix 10 3 VEMAG 2010 10 3 Dimensional drawings ROBOT HP7E HP10E HP12E HP15E HP20E 10 3 1 Hopper 250 l 10 3 2 Hopper 350 l...

Page 156: ...0 2 2 50 50 2 2 51 51 2 2 81 81 82 82 85 85 81 81 83 83 86 86 81 81 84 84 86 86 87 87 88 88 89 89 87 87 90 90 91 91 92 92 93 93 94 94 92 92 95 95 96 96 21 11 24 14 22 12 A1 A2 KH1 PRSUXT 2 24V DC A2 A...

Page 157: ...e holder F4 9 Temperature measuring transducer optional U3 10 Relay terminal optional KH11 11 C Dias module A3 12 Multi I O module A4 A5 13 Digital inputs module optional A6 14 DMS module optional A7...

Page 158: ...richter Mounting panel Frequency control 160 890 010 Jeschke 24 02 2006 h 157 003 A12 hinzu 19 04 2007 Carstens 24 M6 M6 M6 M6 M5 M5 M5 M5 1 FU2 SP1404 2 3 4 5 6 7 8 9 10 11 21 22 23 24 25 26 27 28 29...

Page 159: ...M2 5 Power switch QM1 6 Main contactor KM1 7 Screening unit V1 8 Frequency converter linking drive programmed optional FU3 9 Solutions Modul SM CANopen optional A31 10 Solutions Modul resolver optiona...

Page 160: ...Jeschke 24 02 2006 h 160 040 157 003 A13 neu hinzu A13 ge ndert 07 11 2006 19 04 2007 Jeschke Carstens 24 M5 M5 M5 M5 1 FU3 SP1404 2 3 4 5 6 7 8 9 10 11 21 22 23 24 25 26 27 28 29 30 31 41 42 L1 L2 L3...

Page 161: ...tch QM1 6 Main contactor KM1 7 Screening unit V1 8 Frequency converter linking drive programmed optional FU3 9 Solutions Modul SM CANopen optional A31 10 Solutions Modul resolver optional A32 11 Frequ...

Page 162: ...27 28 29 30 31 41 42 L1 L2 L3 U V W PE PE BR DC DC 1 2 3 4 5 6 7 8 1 FU2 SP1406 2 3 4 5 6 7 8 9 10 11 21 22 23 24 25 26 27 28 29 30 31 41 42 L1 L2 L3 U V W PE PE BR DC DC 1 2 3 4 5 6 7 8 1 FU1 SP3403...

Page 163: ...tch QM1 6 Main contactor KM1 7 Screening unit V1 8 Frequency converter linking drive programmed optional FU3 9 Solutions Modul SM CANopen optional A31 10 Solutions Modul resolver optional A32 11 Frequ...

Page 164: ...ROBOT HP7E HP10E HP12E HP15E HP20E 10 Appendix 10 12 VEMAG 2010 10 8 Hydraulic plan...

Page 165: ...oil hydraulic oil Oil capacity approx 5 0 l Viscosity class ISO VG 46 to DIN 51519 Quality HLP to DIN 51524 Example Shell Tellus T46 order no 052001010 10 9 4 Vacuum pump Type of oil compressor oil Oi...

Page 166: ...947448930 48C 72SC 48N 367HPZ for grinder applications 942378639 66C 66SC 48N 367HPZ for grinder applications 944378639 Warning For grinder applications use only the double screws in the list above 10...

Page 167: ...owing tools are required for daily cleaning and for maintaining the machine Tool Use Order no Scope of supply Atomizer canister lubrication 067287501 yes Grease gun lubricating feed system 067064001 y...

Page 168: ...ROBOT HP7E HP10E HP12E HP15E HP20E 10 Appendix 10 16 VEMAG 2010...

Page 169: ...o low level indication from the level switch a Oil level between MIN and MAX marking i light and transparent a little foamy or a little tarnished okay Level switch a indicates low level Oil level unde...

Page 170: ...e regulations Make sure that the vacuum pump is not contaminated with harm ful foreign material According to the best knowledge at the time of printing of this manual the materials used for the manufa...

Page 171: ...ry Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 EN 1012 2 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN ISO 2151 Acoustics Noise tes...

Page 172: ...small diameter Use larger diameter The valve disk of the inlet non return valve is stuck in closed or partially open position Disassemble the inlet clean the screen f 261 and the valve as required and...

Page 173: ...ice The drive motor is defective Replace the drive motor Busch service The vacuum pump is blocked Solid foreign matter has entered the vacuum pump Repair the vacuum pump Busch service Make sure the su...

Page 174: ...form oil change incl flushing page 1 Maintenance The exhaust filter is clogged and appears black from burnt oil Flush the vacuum pump Replace the exhaust filter Fill in new oil page 1 Maintenance In c...

Page 175: ...l circula tion Replace the exhaust filter page 1 Maintenance The oil return line is clogged or broken Clean a clogged oil return line Replace a broken oil return line with an identi cally dimensioned...

Page 176: ...A high oil consump tion can be an indicator for a defective vacuum pump In case of indication of an overfilling Oil level exceeds MAX marking d excessive dilution with condensates Milky discolouratio...

Page 177: ...he vacuum pump as scrap metal Technical Data Nominal suction capacity 50Hz 60Hz m h 40 48 Ultimate pressure hPa mbar abs 20 Motor nominal rating 50Hz 60Hz kW 1 5 Motor nominal speed 50Hz 60Hz min 1 30...

Page 178: ...ry Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 EN 1012 2 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN ISO 2151 Acoustics Noise tes...

Page 179: ...small diameter Use larger diameter The valve disk of the inlet non return valve is stuck in closed or partially open position Disassemble the inlet clean the screen i 261 and the valve as required and...

Page 180: ...ice The drive motor is defective Replace the drive motor Busch service The vacuum pump is blocked Solid foreign matter has entered the vacuum pump Repair the vacuum pump Busch service Make sure the su...

Page 181: ...form oil change incl flushing page 1 Maintenance The exhaust filter is clogged and appears black from burnt oil Flush the vacuum pump Replace the exhaust filter Fill in new oil page 1 Maintenance In c...

Page 182: ...cula tion Replace the exhaust filter page 1 Maintenance The oil return line is clogged or broken Clean a clogged oil return line Replace a broken oil return line with an identi cally dimensioned line...

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