VDO CANcockpit Series User Manual Download

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New Generation 2009

Flexible instrumentation with CAN bus technology

www.vdo.com

CANcockpit

Product Manual

VDO - eine Marke des Continental-Konzerns / VDO - A trademark of the Continental Corporation

Summary of Contents for CANcockpit Series

Page 1: ...New Generation 2009 Flexible instrumentation with CAN bus technology www vdo com CANcockpit Product Manual VDO eine Marke des Continental Konzerns VDO A trademark of the Continental Corporation ...

Page 2: ...tions 9 will follow The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited Offenders will be held liable for the payment of damages All right reserved in the event of the grant of a patent utility model or design Overview of Chapter Product Manual Technische Änderungen vorbehalten Technical d...

Page 3: ... Manual Contents Contents 1 1 Installation 2 Before installation 2 During installation 3 After installation 3 1 2 Electrical Connection 4 1 3 Sensors 5 1 3 1 Pressure Sensor for Oil 5 1 3 2 Temperature Sensor for Oil 6 1 3 3 Temperature Sensor for Engine Coolant 7 1 3 4 Fuel Level Sensor Lever Type Sensor Tubular Type Sensor 8 ...

Page 4: ... product has been developed manufactured and tested in accordance with the basic safety requirements of EC di rectives and the acknowledged state of the art Short circuits Short circuits in the vehicle s wiring can cause cable fires battery explosions and damage to other electronic systems Therefore disconnect the minus pole of the vehicle battery before starting work If the vehicle has supplement...

Page 5: ...r jig saws or files enlar ge if necessary and complete Deburr edges Always follow the tool manufacturer s safety instructions When working beneath the vehicle secure the vehicle in accordance with the vehicle manufacturer s instructions If any work is necessary while the engine is running take special care Only wear suitable working clothes because of the risk of injury due to pinching and burning...

Page 6: ...re routed through drilled holes protect them with rubber sleeves or the like Strip cables only with a cable stripper Adjust the stripper so that no strands are damaged or severed Solder new cable connections only with the soft soldering process or use standard crimp connectors Crimp connections should only be made with a crimping tool Follow the tool manufacturer s safety instructions Insulate exp...

Page 7: ...er exclusively to the load bearing capacity of products Prior to using the product it is important to ask the manufacturer of the ve hicle equipment system or engine in each instance for the maximum tor que Nm max value for the threaded hole into which the product is to be screwed Non observance of the maximum tightening torque specified for the threaded hole in each instance can result in damage ...

Page 8: ...r the threaded hole into which the product is to be screwed Non observance of the maximum tightening torque specified for the threaded hole in each instance can result in damage to the vehicle en gine or equipment system If the connection thread is cylindrical a sealing washer or a sealing ring made of copper must be fitted Following sensor installation fill up the system with the required quantit...

Page 9: ... value for the threaded hole into which the product is to be screwed Non observance of the maximum tightening torque specified for the threaded hole in each instance can result in damage to the vehicle en gine or equipment system If the connection thread is cylindrical a sealing washer or a sealing ring made of copper must be fitted Following sensor installation fill up the system with the require...

Page 10: ...of residual gases in the tank Make sure that the tank is aired sufficiently approx 10 minutes Make a preliminary hole in the installation opening using a drill and then finish the hole using a compass saw or piercing saw Comply with the safety instructions of the tool manufacturer Clean the tank of residue from the drilling or sawing work The safety instructions given by the welding equipment manu...

Page 11: ...lied to the two frequency inputs 7 2 3 3 Input Signal Processing for CANbus messages 8 2 4 PIN Assignment Description 9 2 4 1 Technical Description 9 2 5 Display Functions 12 2 5 1 Navigation through Display 12 2 5 2 Display Layout 12 2 5 3 Display Functions 14 2 5 3 1 Main Display Odometer Hourmeter 14 2 5 3 2 Alarm Display 14 2 5 3 3 CAN DTC Display 15 2 5 3 4 Warning Display 15 2 5 3 5 Service ...

Page 12: ...Functions 23 2 5 6 4 Speedometer Master Gauge 25 2 5 6 5 Tachometer Master Gauge 27 3 Satellite Gauges 28 3 1 Mechanical concept 28 3 2 Fault modes 28 3 3 Satellite gauge address 29 3 4 Warning Lamp inside the Satellite Gauge 29 3 5 Tolerance 29 A Technical Data 30 B Applied Standards 31 2 Functional Specification Product Manual Technische Änderungen vorbehalten Technical details subject to change...

Page 13: ...f the gauges is realised with white LED s The backlighting of the LCD has a yellow LED The warning lamp in the slave can have a red or yellow LED The housing and bezel are made of non flammable plastic the design is like a triangle with the black color RAL 9005 The be zel is clipable The lens is flat and frosted The pointer has a PC hub in black and the pointer arm is OL 5105 white coated on the u...

Page 14: ...l warning lamps and illumination will be turned off 5 Firmware version and Check sum of the EEPROM in hexadecimal format are displayed for about 10 sec The display format is as follows XX represents a hex coded value 1 3 3 Satbus After ignition for synchronisation the Master gets feedback from the satellites A timeout function can be programmed too If more satellites are configured the Master will...

Page 15: ...terface for configuration 2 1 1 Main Functions 2 Functional Specification Product Manual Inputs Outputs CAN_1 CAN_2 Frequency_1 Frequency_2 Sensor Input_1 Sensor Input_2 Sensor Input_3 4 to 20 mA Voltage Input Illumination term 15 term 30 Inp ut Sig nal Pr oc es sin g Analogue Gauge Functions Warning Functions Odometer Tripmeter Hourmeter Triphourmeter Service Intervals Illumination Control Power ...

Page 16: ...PCB assemblies and their corresponding parts of the Ø 80 mm and Ø 85 mm gauges are identical The difference bet ween the two gauges is the position of the stepper motor on the PCB so that the eccentricity of 7 mm in the Ø 80 mm gauge can be reduced to 4 5 mm in the Ø 85 mm gauge 2 2 3 Master dia 100 mm For this size only one PCB assembly is necessary Input Signal Processing Gauge diameter mm Eccen...

Page 17: ...s concept 2 3 1 2Sensors The static and dynamic voltage drop of the sensors should not exceed 0 5 V Pressure 10 184 Ohms Temperature 10 700 Ohms Fuel lever type 3 180 Ohms Fuel dip pipe 0 5 90 Ohms Other sensors 4 20 mA Other sensors 0 5 V 2 3 2 Input Signal Processing applied to the two frequency inputs Frequency 1 The standard modules can be changed to 500 k 400 000 pulses km or miles for the Sp...

Page 18: ...dentifiers The Gauge acts as a Standard ECU which is non configurable as defined in SAE J1939 The application layer is based on SAE J1939 71 Rev 2008 01 Additional communication protocol is CAN Open For this the different CANbus data bases will be provided by the WINgauge configuration 2 Functional Specification Product Manual Technische Änderungen vorbehalten Technical details subject to change 2...

Page 19: ... 11 U A combination of 29 bit ID and 11 bit ID can t be processed PIN 5 6 CANbus Interface 2 See on CANbus Interface 1 PIN 7 Not connected PIN 8 K Line Diagnostic Interface Programming of the EEPROM and the diagnostics carried out via serial diagnostic interface K Line PIN 9 25 Analog Input 1 Range 0 5 200 Ω Standard sensors Tube type Sensor 0 5 Ω to 90 Ω Lever type Sensor 3 Ω to 180 Ω Sensor has ...

Page 20: ... it into active mode if the ignition is turned on PIN 18 26 Frequency Input 2 Hall Sensor and terminal W Max Frequency 2 kHz U high min 5 7 V according to the configurated pulses Signal type square sinus Max offset 0 5 V Off current max 100 µA Duty cycle 50 15 Pulse ratio 500 65 000 pulses km or miles Pulse rev 0 5 65 pulses revolution The Instrument has a pull up resistor at the ignition in the i...

Page 21: ...Switch Output 2 Identical with Switch output 1 PIN 22 Not connected PIN 23 Not connected PIN 24 External Switch Switch has to be connected between this pin and GND Satellite PIN 1 3 Satellite Bus Interface Satbus Bus signal levels 5 V 10 Ground reference 100 mV Max Bus length 10 m Cable impedance Standard cable Connector 4 Pin MATE N LOK AMP Satbus is used in a Master Slave configuration and is bi...

Page 22: ...groups is Odometer Hourmeter Alarms CAN DTCs Service Messages Physical Values Warnings and then back to Odometer Hourmeter The Alarms CAN DTCs Service Messages and Warnings are being monitored and appear only if they are activated If the button is pressed more than 2 sec the LCD shows the main display which is Odometer Hourmeter 2 5 2 Display Layout The Dot matrix Display has 132 x 33 dots The fol...

Page 23: ...lines is shown here as text This area is organised as four lines of 5 characters of the small font If the Unit can be displayed with less than three ASCII characters then the large font is applied else the small font is used Units will not be wrapped into the next line If there are two Centre Lines then there will also be two unit Lines small Line 2 and Line 4 In case only one Centre Line is displ...

Page 24: ...value if no other Alarm and Warning is exi sting which weren t quitted The General Alarm Symbol will remain in the graphic Symbol Area with a vertical line on the right side of the symbol to indicate that the Alarm doesn t correspond to the main display but to anot her Physical Value When different Alarms are present the highest priority will be shown The priority of the alarms is defined with the...

Page 25: ...esent the highest priority will be shown The priority of the Warnings is defined with the WINgauge Software Alarms have higher priorities than the Warnings If the Warning condition vanishes also the Warning will vanish if it has been acknowledged To see the different Warnings in the Warning display group the button has to be pressed longer than 50 msec 2 Functional Specification Product Manual CAN...

Page 26: ... unit This unit text can be selected from ROM du ring configuration If the value is outside of the configurated range then is shown To see the different Physical Values in the Physical Value display group the button has to be pressed longer than 50 msec 2 Functional Specification Product Manual Service Message Service Symbol Service Code Configuration Option The Service Message indication can be c...

Page 27: ...arning activates a display on the dot matrix When the Alarm is triggered then the associated display appe ars on the dot matrix overwriting the previous display The display combines a graphic symbol with a physical value numeri cal value plus physical unit describing the input value which has caused the Alarm or Warning c Warning Lamps in the Satellite Gauges The Satellite Gauges include a warning...

Page 28: ...f the input value falls below a threshold e g fuel level 2 5 4 4Alarm and Warning Trigger enabling with Engine running Triggering of some Alarms and Warnings only makes sense when the engine is actually running Examples are engine oil pressure or hydraulic pressure For these situations triggering an Alarm and Warning can be disabled until the engine is run ning This conditional trigger enable is s...

Page 29: ...Alarm Value WarnLevel Value AlarmLevel Display Alarm Indication Reminder Alarm list and flashing Alarm symbol and WINgauge Alarm Action Reminder Warning list and WINgauge Alarm Action Value WarnLevel Value WarnLevel Hysteresis Value AlarmLevel Value AlarmLevel Hysteresis Technische Änderungen vorbehalten Technical details subject to change 2 19 TU00 0726 0000002 0609 ...

Page 30: ...rm Value WarnLevel Value AlarmLevel Display Alarm Indication Reminder Alarm list and flashing Alarm symbol and WINgauge Alarm Action Reminder Warning list and WINgauge Alarm Action Value WarnLevel Value WarnLevel Hysteresis Value AlarmLevel Value AlarmLevel Hysteresis Technische Änderungen vorbehalten Technical details subject to change 2 20 TU00 0726 0000002 0609 ...

Page 31: ...ng 0 into the service code field of the Service message table in EEPROM When a periodic interval will be reseted then the periodic service time will be added to the hours of the current hourmeter va lue This will ensure that even if a Service message is reseted later than required the time to the next service indication will be the periodic interval time as specified Example Service message No 12 ...

Page 32: ...t ment 3 Occurrence Count OC 7bits Shows the number of times a fault was active 4 SPN Conversion Method CM 1bit The February 1996 version of SAE J1939 73 contained inadequate definitions to assure consistent implementations Consequently the specification of the DTC format was changed To indicate the new consistent format this bit must be set to 0 Also the old versions will be supported by CANcockp...

Page 33: ...buffer If they are different it will be stored in the ring buffer Thus avoid overflowing of the ring buffer by toggling transmitted DTC s 2 5 6 3 2 DTC List If the service personnel or the operator wants to check for received DTCs he can step through the display list until coming to the DTC Displays There will be no automatic display which comes up and must then be acknowledged Therefore it is pos...

Page 34: ...osition inside the Ring Buffer Electronic Engine Controller EEC reports System Diagnostic Code 1 SPN 611 occurrence count information not available OC 127 and Special Instructions FMI 14 Index 15 provides information about the position inside the Ring Buffer Electronic Transmission Controller ETC reports Clutch Actuator SPN 788 was 2 times Out of Adjustment FMI 7 Index 18 provides information abou...

Page 35: ...ly stored into the DTC receive ring buffer This ring buffer will then be scanned for 8 specific DTC s These DTC s can be configured via WINgauge with unique icons and labels Alarm and or Warning Functions can then be configured to trigger on the status of certain bits inside the DTC scan result register 2 5 6 4Speedometer Master Gauge 2 5 6 4 1 Tolerance The overall speedometer accuracy is within ...

Page 36: ...les or meter and 4 di gits decimal point and 1 digit for 1 10 kilometer land mile or nautical mile The resolution of meter is 1m a Information comes from CAN Bus Interfaces one of two For the Odometer indication it must be ensured that a ECU is broadcasting this information on the CAN Bus If no signal is received only dashes will be indicated b Total odometer information generated by master gauge ...

Page 37: ...tion it must be ensured that a ECU is broadcasting this information on the CAN Bus If no signal is received only dashes will be indicated b Total hours information generated by master gauge The Hourmeter counts the number of engine hours when the engine speed exceeds a threshold value configurable via WINgauge default value 300 rpm If the engine speed is below the threshold value the hour counting...

Page 38: ...is visible 3 2 Fault modes When ignition is off the pointers are positioned 6 below the left side of the scales With ignition on the pointers are moving to the scale start value When the gauges receive wrong informations or the analog signals are out of range configured by WINgauge the pointers are moving 6 below the scale start value 2 Functional Specification Product Manual Technische Änderungen...

Page 39: ...ation of these warning lamps 3 5 Tolerance The Satellites have the pointer accuracy of 2 5 2 Functional Specification Product Manual Address Numbers of the Satellite gauges 00 Speedo Tacho 1 01 Pressure Engine Oil 02 Pressure Brake 1 Rudder Primary air 03 Pressure Transmission Oil 04 Pressure Turbocharger Tacho 2 05 Temperature Engine Oil 06 Temperature Transmission Oil 07 Coolant Water Temperatur...

Page 40: ...nition off current stand by mode is 4 mA for the System Master and Satellites Ground shift Ground shift on non analogue inputs are assumed to be 0 5 V i e all digital input have to work with an additional signal offset of 0 5 V EMC Requirements See enclosures Overvoltage Protection The Master can withstand a voltage of 56 V for 5 minutes without damage SAE J1810 I O circuit protection The gauges a...

Page 41: ...1993 03 DIN EN 50 081 2 Electromagnetic compatibility industrial environment 1994 03 DIN EN 50082 1 Electromagnetic compatibility generic immunity emission 1997 11 DIN EN 50082 2 Electromagnetic compatibility generic immunity industrial environment 1996 02 IEC 60068 2 11 Corrosion resistance 1995 10 EN IEC 60 529 Schutzarten durch Gehäuse 1991 10 ISO 2575 Road vehicles symbols for controls indicat...

Page 42: ...losures Installation instructions TU00 0736 5107120 0609 Page 1 8 3 Installation Instructions Product Manual Technische Änderungen vorbehalten Technical details subject to change 3 1 TU00 0736 0000002 0609 ...

Page 43: ...www vdo com CANcockpit Neue Generation I New Generation 2009 Montageanleitung I Installation Instructions VDO eine Marke des Continental Konzerns VDO A trademark of the Continental Corporation ...

Page 44: ...ole Bestell Nr Order No A2C53041729 3000 mm 200 mm 200 mm Kabelbaum Master Slave Wiring harness master satelitte Bestell Nr Order No A2C53344035 Kabelbaum Slave Slave Wiring harness satelitte satelitte Bestell Nr Order No A2C53344036 Dichtring Seal ring Schraubring Clamp ring Technische Änderungen vorbehalten Technical details subject to change 1 8 1 TU00 0736 5107120 0609 Montageanleitung Install...

Page 45: ...it Items Package Bestell Nr Order No 1 Handzange Hand tool AMPMODU A AMP Nr No 0 0169481 1 2 Gehäuse Housing AMPMODU A 700 3 Abzugsbügel Draw off bracket AMPMODU A 600 4 Kontaktsicherung Contact seal AMPMODU A 2000 5 Kontaktgehäuse Contact housing AMPMODU A 500 6 Kontakt Master Contact master AMPMODU A 10000 7 Ausstoßwerkzeug Push out tool AMPMODU A 2 8 Kabel 0 5mm2 Wire 0 5mm2 A 9 Kabelbinder Cab...

Page 46: ...on The contacts must engage with an audible click Pin Belegung Pin allocation A1 A2 A3 Technische Änderungen vorbehalten Technical details subject to change 1 8 3 TU00 0736 5107120 0609 Pin Beschreibung Description Pin Beschreibung Description 1 Kl 30 Power Supply terminal 30 14 8 V DC für Geber for Sensor supply 2 Kl 31 GND terminal 31 15 0 5 V DC Eingang Input 3 CAN1 _High 16 Kl 58 d Illuminatio...

Page 47: ... 15 16 17 eine Crimpverbindung nach EN 60352 2 A1 Teil 2 herstellen Make a crimp connection per EN 60352 2 A1 Part 2 with the contacts Pos 13 and the corresponding cables Pos 15 16 17 Dabei besonders darauf achten dass alle Einzeldrähte des Kabels von der Crimphülse erfasst werden denn sonst besteht Kurzschlussgefahr Take special care to contain all individual wires of the cable in the crimp socke...

Page 48: ...elitte satelitte Ausstoßwerkzeug Pos 14 Push out tool Die Kabel Pos 15 16 17 je nach Belegung in den 4poligen Pos 11 6poligen Stecker Pos 12 einstecken Die Kontakte müssen hörbar einrasten Insert the cabels Pos 15 16 17 into the 4 pole Pos 11 6 pole connector Pos 12 according to connector pin alloca tion The pins must engage with an audible click B2 B3 C2 rot red schwarz black gelb yellow rot red ...

Page 49: ... 1 8 6 TU00 0736 5107120 0609 0 5 mm bis to 8 mm 54 mm Slave Gerät Satellite gauge Master Gerät Master gauge Kabelbaum Slave Slave Wiring harness satelitte satelitte Kabelbaum Master Slave Wiring harness master satelitte 70 2 mm Ø 52 mm Ø 53 mm Ø 81 mm 0 5 mm bis to 8 mm rot schwarz gelb red black yellow Ø 80 mm ...

Page 50: ...Montageanleitung Installation Instructions Technische Änderungen vorbehalten Technical details subject to change 1 8 7 TU00 0736 5107120 0609 Beispiel Example ...

Page 51: ...t 3 CAN1 _High 16 Kl 58 d Illumination terminal 58 d 4 CAN1 _Low 17 Kl 15 Ignition terminal 15 5 CAN2 _High 18 Frequenzeingang 2 Frequency Input 2 0 2 kHz 6 CAN2 _Low 19 Frequenzeingang 1 Frequency Input 1 0 40 kHz 7 nicht belegt not connected 20 Schaltausgang 1 Switch Output 1 8 k Line 21 Schaltausgang 2 Switch Output 2 9 Analog Eingang 1 Input 1 0 5 200 Ohm 22 nicht belegt not connected 10 Analo...

Page 52: ...5 Software Description Product Manual Technische Änderungen vorbehalten Technical details subject to change 1 1 TU00 0736 0000002 0609 Enclosures WinGauge Software 0303 Page 1 53 ...

Page 53: ...June 2009 Training WinGauge Software page 1 ...

Page 54: ...Components and Concept June 2009 Training WinGauge Software page 2 ...

Page 55: ...Example of a fully configured Instrumentation June 2009 Training WinGauge Software page 3 ...

Page 56: ...Example of a fully configured Instrumentation cont June 2009 Training WinGauge Software page 4 ...

Page 57: ...on of Project Properties 2 Adding a Master Instrument 3 Adding the required Slaves or Displays 4 Configuration of Master Slave and Display Instruments 5 Save Configuration 6 Test Diagnose the new Configuration June 2009 Training WinGauge Software page 5 ...

Page 58: ...ime will be added to the Created Last modification fields after the configuration has been saved the first time The Last modification field receives an update every time changes are made to the project June 2009 Training WinGauge Software page 6 ...

Page 59: ...ative right mouse button Add Master shows the following dialog by which the required Master can be chosen from the Data Base After confirmation with OK a picture of the selected Master is shown in the overview dialog Configuration Window June 2009 Training WinGauge Software page 7 ...

Page 60: ...TACHO and SPEEDO Instruments can be chosen from a broad variety of instruments June 2009 Training WinGauge Software page 8 ...

Page 61: ...ry Range potential Sensor type and Address During the configuring process of the different devices this window shall be used to set all required parameters The left screen part Navigation Window shows the Configuration Subcategories show up after a mouse click to on the left side near the configured device Master Slave Display With a click to the Subcategories view is closed again June 2009 Traini...

Page 62: ...cted Satellite is shown in the overview dialog Configuration Window By execution of the commands Edit Add Slave alternative right mouse button Add Slave shows the following dialog by which the required Satellite can be chosen from the Data Base June 2009 Training WinGauge Software page 10 ...

Page 63: ...This shows the Selection of possible Satellites for the System like Pressure Temperature Level Voltage Current Speedometer Tachometer and Various June 2009 Training WinGauge Software page 11 ...

Page 64: ...red Satellites This shows the Selection of possible Sensors for the various Satellite types like Pressure Temperature Level Voltage Current Speedometer Various and Tachometer June 2009 Training WinGauge Software page 12 ...

Page 65: ... first two Instruments for the requested configuration are added now Parallel to the last steps the system can be expanded with additional Satellite instruments June 2009 Training WinGauge Software page 13 ...

Page 66: ...June 2009 Training WinGauge Software page 14 ...

Page 67: ...June 2009 Training WinGauge Software page 15 ...

Page 68: ...cted Display is shown in the overview dialog Configuration Window By execution of the commands Edit Add Display alternative right mouse button Add Display shows the following dialog by which the required Display can be chosen from the Data Base June 2009 Training WinGauge Software page 16 ...

Page 69: ...This shows the Selection of possible Displays for the System like Pressure Temperature Level Voltage Current Speedometer Tachometer and Various June 2009 Training WinGauge Software page 17 ...

Page 70: ...lites and one Display However the parameter Settings are only standard and don t match the required functions This must be adopted later Before the configuration of the details for this system can be started it s required to add the other missing components June 2009 Training WinGauge Software page 18 ...

Page 71: ...ext Remarkable are the missing symbols and the commonly used name General Due to the size of this very complex Configuration it s necessary to understand that part of the configuration continues in the invisible part of the Configuration Window Using the roll bar on the right side of the window may help to pull the non visible part up June 2009 Training WinGauge Software page 19 ...

Page 72: ...red Displays inclusive their characteristic values defined up to this point are visible With the next step the basic Configuration shall be completed in a way that it matches the requested layout June 2009 Training WinGauge Software page 20 ...

Page 73: ...shall be implemented for one unit The two arrows show the pair of views belonging to one Display unit By clicking to the chosen Display in the Navigation Window a new dialog window opens up in the Configuration Window June 2009 Training WinGauge Software page 21 ...

Page 74: ...rticular device Will be visible on the Master Display 5 Step Enter any descriptive text which shows up later in the Master Display 6 Step By selection of a Hysteresis value an interval which helps to stabilize the display of the physical value in the Master Display is defined If a Symbol cannot be found amongst the predefined list of Symbols this particular one can be created new through the use o...

Page 75: ...just configured Display Contrary to a Satellite device a Display has no other option than to view the measured values via the Display in the Master unit of the System In accordance to this a switch to show the physical Value in Display is not available here June 2009 Training WinGauge Software page 23 ...

Page 76: ...cribed steps to the remaining Displays generates a complete basic Configuration which includes a All essential Components for the configuration and b All the Symbols Units descriptive Texts trailing Digits and Hysteresis values belonging to them June 2009 Training WinGauge Software page 24 ...

Page 77: ...issing Symbols plus the assignment to the correct device the next step is to define the In Out characteristics for each device Doing this implies that for each device Master Satellite or Display the right Sensor is assigned and configured Searching for Satellites or Displays which haven t received the full configuration is made easier when pointing with the mouse pointer to the CAN 1 sign on the u...

Page 78: ...o While the Symbols are represented in a square of 24 x 24 pixel the Logo is defined in a rectangle of 24 x 87 pixel Any new defined Symbol Logo will be automatically added to the existent Symbol list and is saved together with the project information New defined Logos and Symbols can be saved to disc too June 2009 Training WinGauge Software page 26 ...

Page 79: ...for later reference The checkbox for the Logo opens up a larger rectangular pixel window The new created logo plus all the new defined Symbols are added sequentially to the Symbol table The Logo however must be defined as Icon selection number 1 It requires the equivalent space of 3 Symbols Logo and Symbols are immediately visible after creation and confirmation with OK in the Symbol list and can ...

Page 80: ...Examples of new defined Symbols June 2009 Training WinGauge Software page 28 ...

Page 81: ...used to load a Symbol which has been defined at an earlier state It is important to watch if the checkbox for Logo is checked or not If it s checked a Logo is expected to be loaded This differentiation is necessary because a Logo occupies the space for 3 Symbols and requires different treatment June 2009 Training WinGauge Software page 29 ...

Page 82: ...he Device without Symbol or with Symbol to be exchanged 2 Pick the new created Symbol from the Symbol list 3 Close this step by selecting another Device of choice Now Master Satellites and Displays are completed with the correct and required Symbols June 2009 Training WinGauge Software page 30 ...

Page 83: ...to the sign on the left of the Satellite in the Navigation Window two more sub categories pop up In Out characteristics and Warnings Alarms As a mater of fact these two new categories are available for all Satellites Master and Displays June 2009 Training WinGauge Software page 31 ...

Page 84: ...oltage and Frequency Inputs CAN1 and CAN2 may deliver information from other Sensors however All Satellites Master or Display being upsetted in the previous configuration process have in their configuration CAN1 defined as the preferred Signal Source The next steps will show how to connect the right Sensors to the correct Satellite June 2009 Training WinGauge Software page 32 ...

Page 85: ...lues in the LCD Display of the Master Device The first step here is to select as Signal Source the Frequency input 1 0 40 kHz Typically the required Parameters for this part of the Configuration are predefined as they depend very much on the physical Instruments like Signal Source Switches Sensors which are connected in the System Those Parameters may be taken from the Hardware Configuration It is...

Page 86: ...will be assumed as 0 for Velocity and Frequency From those factors the max Frequency value will be calculated as well as the 8 value pairs Hz and km h which are filled in the table and are displayed as a curve The k value is a very sensor specific defined value It can however be determined by the Calculate function To execute this function is only meaningful if it can be done in a vehicle June 200...

Page 87: ...iguration for the Speed Display the last configured values will be activated and displayed For the other Displays with Frequency Input the same steps have to be performed again June 2009 Training WinGauge Software page 35 ...

Page 88: ...seem to be correct Satellite instruments do require as an additional specification the pair relationship between the physical measured values mA Ohm V Hz and the unit km h C For Signal Sources delivering their information via the CAN BUS System it s enough to build the pair relationship for unit in km h bar C to the angle Phi for the Pointer position June 2009 Training WinGauge Software page 36 ...

Page 89: ... Water Temperature the right CAN Sensor needs to be chosen By the SAE J1939 PGN Number the Sensors are described in detail In this example it is 65262 This shall make it easier to select the correct CAN Sensor June 2009 Training WinGauge Software page 37 ...

Page 90: ...iled specification mode for the CAN Sensors To configure those Sensors however very detailed and specific knowledge about the Sensors the environment where they are used as well as the specific parameters are required Note Changes to the predefined Parameters shall only be made if the adequate level of knowledge is avail June 2009 Training WinGauge Software page 38 ...

Page 91: ...alues Input and Display are automatically presetted as soon as the selection is confirmed with OK At the same time the adequate curve is displayed beside Adjustments to the table values can be made as easy as just override the presented value in the table above Be aware of later impact of this change June 2009 Training WinGauge Software page 39 ...

Page 92: ...ired a New Sensor can be defined too Those self defined Sensors will be found later under the type User defined Configuration of a new Sensor requires good knowledge of the Sensors the environment the physical characteristics and the exact parameters Note Changing the initial values may only be performed with the appropriate knowledge and care June 2009 Training WinGauge Software page 40 ...

Page 93: ...the Satellite through moving the pointer to the left down 0 position For Displays the Sensor Symbol is shown together with a row of in the Master Display The checking function should be activated for every Sensor Equivalent to the previous steps the Configuration for the remaining Master Satellite and Display devices has to be performed After that the specification process for the input side of th...

Page 94: ...o define individual Warnings and Alarms for each Sensor After assigning a Priority the selection of the preferred Symbol the Warning and Alarm Threshold shall be defined When these min max values are passed Warning Alert shall be triggered Delay specifies the time to wait after the event occurred until the Warning Alarm is made visible By use of the Algorithm the Threshold value is defined as uppe...

Page 95: ...ing lamps check at Ignition on No function indicates a possible external wiring fault Activation of Master switch output check at Ignition on No function indicates a possible external wiring fault June 2009 Training WinGauge Software page 43 ...

Page 96: ... for the whole configuration is reached Minimum engine start time and rpm threshold defines the operating conditions needed to be achieved before any Warning Alarm for this Instrument is meaningful to be triggered The Flash interval defines the flashing frequency for all Warning LED s in the Satellites used to signalize Warnings and Alarms All the three Parameters are valid for all Devices in the ...

Page 97: ...is visualized At the same time the Symbol for Cooling Water Temp together with the actual physical value will be shown in the Master Display Cooling down by more than 3 C to below 100 C the Warning Lamp in the Satellite together with the Output1 Signal is switched off again The Warning message in the Master Display disappears after manual confirmation by pushing the button on the Master Instrument...

Page 98: ...alid for the Master Instrument are left to be set before the Configuration will be completed These specifications are Default settings Service Messages and CAN messages DTC Those three will be shown on the following pages To bring up a Logo in the Master Display with Ignition on this check box has to be activated June 2009 Training WinGauge Software page 46 ...

Page 99: ...Characteristics But here no curve will be shown It s required to define for either the ODO Meter or Hourmeter which the Signal Sources are Is it a CAN device or a Sensor connected directly to the Master device Further the parameters for Unit RPM threshold Total Distance Hours or Trip Distance Hours need to be defined selected The selected Symbol will be the Symbol for the Master device showing the...

Page 100: ...re may be different intervals set for the first notification and the following intervals In this example Service Message no 1 is shown after 150 h and then with a frequency of 150 h again Service Message no 5 shall be repeated after all 500 operating hours The meaning of the Service Message numbers needs to be predefined by the manufacturer and should be described in the documentation joining the ...

Page 101: ... Channels can be configured Every Channel can receive DTCs from one CAN Device Source Address E g ECU 0 TCU 3 etc If DTCs are received from any of the configured CAN Channels they will be stored into a DTC Ring Buffer The Buffer can store a total of 40 DTCs When the Configuration item CAN messages DTC is done the System Configuration is completed and can be saved to disk and tested June 2009 Train...

Page 102: ...cal units and executed there by use of the function Project Write Master settings The Configuration now can be Saved by the use of File Save as or File Save In case the file has been already existing and has already a valid filename June 2009 Training WinGauge Software page 50 ...

Page 103: ...PROM and save it to disc or to load a new modified EEPROM configuration into the Master device Project Hardcopy Read Master settings Project Hardcopy Write Master settings Using Project Options following options ca be selected Language Database User Database June 2009 Training WinGauge Software page 51 ...

Page 104: ...Two more Functions Diagnostics and Recorder can be found below the function Edit A description is available in the following pages June 2009 Training WinGauge Software page 52 ...

Page 105: ...by the connected Instruments configuration analogous to the programmed Sensor inputs on the Master device Analog 1 3 Resistor sensors Current Voltage und Frequency Sensors Output 1 and 2 Button function The physical unit plus an Analog Digital Converted value is presented CAN shows the data content of 15 x 8 Bytes on the CAN BUS Those represent the information coming from the different CAN Objects...

Page 106: ...ointer position can be used to check out the functioning of the individual Pointer Instruments After selection of the Instrument to be tested in the top window the Pointer position trimmer may be moved dynamically to various positions the check if the Pointer in the selected device follows in accordance The Pointer position is shown in two digital values as angle Phi and in steps The same test may...

Page 107: ...is by just overwrite the min max values Master Slave and the different display curves are color coded for better recognition On the right side next to the legend the measured values are shown together with the units they are measured in It s possible to save the logged Excel file permanent to disc June 2009 Training WinGauge Software page 55 ...

Page 108: ...VDO A trademark of the Continental Corporation Product Information www vdo com CANcockpit CANopen Specification for ...

Page 109: ...uirements 4 CAN Interfaces 4 Master or Slave 4 Operational States 5 Initialisation 5 Boot Up Message 5 Pre Operational 5 Heartbeat 5 Lifeguarding 5 Operational 5 Stopped 5 States and Communication Objects 5 Error handling 6 Error behaviour 6 Emergency Messages 6 Simple J1939 CANopen Gateway 6 Minimum Capabilities 7 EEPROM Option for transition from pre operational to operational state after KL 15 ...

Page 110: ...tandardised CANopen device profile specifies the CANopen characteristics of a type of device for example an I O module Some of the features are mandatory and others are optional A standardised CANopen device profile provides a basis for the development of a CANopen device and creates a degree of exchangeability between different suppliers Framework CANopen frameworks are specific extensions of the...

Page 111: ... 1usec Galvanic isolation There is no galvanic isolation required for CANopen However it is recommended to apply it if the bus length exceeds 200m 11bit Identifiers CANopen is based on 11bit Ids 29bit Ids cannot be used together with 11bit Ids 5 2 4 Firmware Requirements CAN Interfaces CAN I to be selectable for CANopen or J1939 both with full functionality CAN II to be selectable for J1939 full f...

Page 112: ...gue outputs Gauges PVDs will move to their invalid data indication The gauge also sends emergency messages during this state Heartbeat Yes as producer Heartbeat time is configurable via WINgauge in increments 1msec with an effective resolution of 31 25msec If this parameter is 0 then no heartbeat message will be sent Lifeguarding No The draft standard DS 401 V2 1 highly recommends supporting the H...

Page 113: ...tional state Emergency Messages Supported Emergency Error Codes Error Code hex Meaning 0000 Error Reset or No Error 1000 Generic Error 3015 Kl15 off 63EE Data Set EEPROM checksum error The following conditions will cause an emergency message being sent 1 When CANcockpit is in pre operational or operational state and the Kl15 input is turned from on to off the following emergency message will be se...

Page 114: ...it is forced to stop the communication altogether except node guarding if active Furthermore this state can be used to achieve certain application behaviour The definition of this behaviour falls into the scope of device profiles EEPROM Option for transition from pre operational to operational state after KL 15 on It is possible to enable an option via EEPROM configuration which lets CANcockpit mo...

Page 115: ...Ids of these PDOs exceed the pre defined connection set and must therefore be uniquely by the system designer If the CANopen interface is configured then up to 24 PVDs can be configured to display CANopen signal values The remaining PVDs can be used to show some other physical values for example from the J1939 interface CANopen Text and Icon Display As a special feature CANcockpit is able to displ...

Page 116: ...7 6 5 4 3 2 1 0 F F F F N N N N N N N Function Code Node ID The following table outlines the CO allocation for the CAN controller CO Function Comment ID 1 TPDO1 64 Digital Inputs 0x0180 own Node ID 2 TPDO2 4 analogue Inputs ADC_wANI1Phy ADC_wANI2Phy ADC_wANI3Phy ADC_w20mAPhy 0x0280 own Node ID 3 TPDO3 4 analogue Inputs ADC_w5VPhy ADC_wKl58 VN_wRevolution VN_wVelocity 0x0380 own Node ID 4 Emergency...

Page 117: ...lash programming is done via K Line Note Block transfer protocol puts a high demand on resources of RAM for buffering data and also interrupt response time must be small not to lose any information The following services are supported SDO Download which can be split up into Initiate SDO Download Download SDO Segment SDO Upload which can be split up into Initiate SDO Upload Upload SDO Segment Abort...

Page 118: ...ommunication Profile Area Device type 1000h The object at index 1000h describes the type of device and its functionality The 32bit unsigned value is stored in ROM read only and indicates the device profile here 401 0191h for generic I O module supporting digital in and outputs as well as analogue I O Value 000F 0191 Error registers 1001h This object is an error register for CANcockpit This entry i...

Page 119: ...e Range No Default Value No Note The CANopen standard refers to this object as the Manufacturer Software Version however to be consistent with the terminology applied for CANcockpit this entry has been named Manufacturer Firmware Version For CANcockpit the software is defined to be WINgauge which is the configuration software running on a personal computer COB ID Emergency Object 1014h Index 1014h...

Page 120: ...me CANopen behavior The administration of the minor revision number is the responsibility of the party who administers the configuration data for a given application VDO or OEM Rational The CANcockpit system of gauges is very flexible and can be adapted to many applications and requirements The number and kind of gauges connected will vary from application to application and therefore the mapping ...

Page 121: ...uct code Entry Category Optional Access ro PDO Mapping No Value Range UNSIGNED32 Actual value TBA Default Value No Sub Index 3h Description Revision number Entry Category Optional Access ro PDO Mapping No Value Range UNSIGNED32 Actual value see above Default Value No Sub Index 4h Description Serial number Entry Category Optional Access ro PDO Mapping No Value Range UNSIGNED32 Actual value Low word...

Page 122: ...given network will result COB Ids must be 11bit ID standard identifiers Default Value No Sub Index 2h Description Transmission type Entry Category Mandatory Access ro PDO Mapping No Value UNSIGNED8 255 Default Value No Note After power on and application reset the values of the mapped outputs are as the default values Receive PDO mapping parameters 1600h to 1606h Contains the mapping for the PDOs ...

Page 123: ...alogue Output 3 6411 03 10 4 Write Analogue Output 4 6411 04 10 3rd RPDO 4 Analogue Outputs Index Sub Index Comment Value hex 1602h 0 Number of mapped objects 4 1 Write Analogue Output 5 6411 05 10 2 Write Analogue Output 6 6411 06 10 3 Write Analogue Output 7 6411 07 10 4 Write Analogue Output 8 6411 08 10 4th RPDO 4 Analogue Outputs Index Sub Index Comment Value hex 1603h 0 Number of mapped obje...

Page 124: ...smission interval time can be configured with WINgauge ENTRY DESCRIPTION Index Sub Index Comment Value 1801h 0 Largest sub index supported 2 1 COB ID used by PDO Configurable with WINgauge 2 Transmission type 254 Manufacturer specific Asynchron time based with the option to configure WINgauge for remote request operation Transmission interval time can be configured with WINgauge ENTRY DESCRIPTION ...

Page 125: ...ay Write display mode 2000h This variable controls the CANopen Display The following description is in a format based on CiA DS301 CANopen Application Layer and Communication Profile Version 4 02 OBJECT DESCRIPTION Index 2000h Name Write display mode Object Code VAR Data Type UNSIGNED32 Category Optional ENTRY DESCRIPTION Access wo PDO Mapping No Value Range Coding and Value Range see below Defaul...

Page 126: ...Copen_stDispMode The address of this 4byte structure is available in the ROM symbol table so that a Warning or Alarm can be configured based on the value of the Warning or Alarm Bit A or W in byte 3 address Copen_stDispMode 3bytes Write Alarm display data 2Lines x 8characters 2001h This visible string object provides the text for the CANopen Alarm display It has a length of 16bytes The character s...

Page 127: ...rmat is selected OBJECT DESCRIPTION Index 2003h Name Write Alarm or Warning display data Object Code VAR Data Type VISIBLE_STRING Category Optional ENTRY DESCRIPTION Access wo PDO Mapping No Value Range 20h to 7Fh Default Value Trigger Hardware Reset 2004h This variable allows triggering a complete hardware reset of the CANcockpit system The function can be activated after a new configuration has ...

Page 128: ... this field LH Here the target address as a 16bit hexadecimal value is entered The first byte represents the low byte of this address The following byte is the high byte of the address The address is a byte address but because the EEPROM is organised in 16bit words this address LH must always be an even number N This byte indicates the number of valid data bytes contained from the beginning of D 1...

Page 129: ...PDO Mapping No Value Range As defined below Default Value N A The UNSIGNED32 variable is defined as follows MSB LSB Byte3 Byte2 Byte1 Byte0 See below for coding Check Byte High byte of address Low byte of address Byte3 contains the command and status bits for the EEPROM read and write operation MSB Byte3 Bit 7 6 5 4 3 2 1 0 Rdy Err Bsy 0 0 0 Rd Wr Rdy This bit should always be set to 0 if the obje...

Page 130: ... plus the switch outputs as digital input signals to be transmitted to the CANopen bus The selected byte variables are polarity processed object 6002h before they are made available in an internal result array Copen_b6000DI1 8 OBJECT DESCRIPTION Index 6000h Name Read Input 8 Bit Object Code Array Data Type UNSIGNED8 Category Conditional Device with digital inputs ENTRY DESCRIPTION Sub Index 0 Desc...

Page 131: ... Description Read Input 49 to 56 Access Ro Entry Category Mandatory PDO Mapping Default Value Range Unsigned8 Default Value No Sub Index 8 Description Read Input 57 to 64 Access Ro Entry Category Mandatory PDO Mapping Default Value Range Unsigned8 Default Value No Polarity of 64 digital Inputs 6002h This object shall define the polarity of a group of 8 input lines Input polarity can be inverted in...

Page 132: ...3 Description Polarity Input 17 to 24 Access Ro Entry Category Mandatory PDO Mapping No Value Range Unsigned8 Default Value No Sub Index 4 Description Polarity Input 25 to 32 Access Ro Entry Category Mandatory PDO Mapping No Value Range Unsigned8 Default Value No Sub Index 5 Description Polarity Input 33 to 40 Access Ro Entry Category Mandatory PDO Mapping No Value Range Unsigned8 Default Value No...

Page 133: ...s will be retained if the corresponding error mode bit is 0 If this bit is 1 then the output state will be according to the configured error value when no PDOs are received including timeout condition and transitions to initialisation stop or preoperational Reading this object via SDO will return the following Condition Read Result Preoperational 0xFF for all bytes Operational no RPDO1 timeout con...

Page 134: ...t Value Range Unsigned8 Default Value No Sub Index 7 Description Write Output 49 to 56 Access rw Entry Category Optional PDO Mapping Default Value Range Unsigned8 Default Value No Sub Index 8 Description Write Output 57 to 64 Access rw Entry Category Optional PDO Mapping Default Value Range Unsigned8 Default Value No Change Polarity Output 8 Bit 6202h This object shall define the polarity of a gro...

Page 135: ...3 Description Polarity Output 17 to 24 Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No Sub Index 4 Description Polarity Output 25 to 32 Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No Sub Index 5 Description Polarity Output 33 to 40 Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No...

Page 136: ...th WINgauge EEPROM parameters OBJECT DESCRIPTION Index 6206h Name Error Mode Output 8 Bit Object Code Array Data Type UNSIGNED8 Category Optional ENTRY DESCRIPTION Sub Index 0 Description Number of Outputs 8 Bit Access ro Entry Category Mandatory PDO Mapping No Value 8 Default Value 8 Sub Index 1 Description Error Mode Output 1 to 8 Access Ro Entry Category Mandatory PDO Mapping No Value Range Uns...

Page 137: ...Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No Error Value Output 8 Bit 6207h On condition that the corresponding Error Mode is active device failures shall set the outputs to the value configured by this object 0 Output shall be set to 0 in case of fault if 6206h object is enabled 1 Output shall be set to 1 in case of fault if 6206h object is enabled Actua...

Page 138: ...tion Error Value Output 41 to 48 Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No Sub Index 7 Description Error Value Output 49 to 56 Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No Sub Index 8 Description Error Value Output 57 to 64 Access Ro Entry Category Optional PDO Mapping No Value Range Unsigned8 Default Value No...

Page 139: ...ory Mandatory PDO Mapping Default Value Range Integer16 Default Value No Sub Index 2 Description Analogue Input 2 Access Ro Entry Category Optional PDO Mapping Default Value Range Integer16 Default Value No Sub Index 3 Description Analogue Input 3 Access Ro Entry Category Optional PDO Mapping Default Value Range Integer16 Default Value No Sub Index 4 Description Analogue Input 4 Access Ro Entry Ca...

Page 140: ... receive buffer objects When values are entered the corresponding timeout counter is to be reset When the timeout expires data will become invalid which means that data has to be refreshed within the configured timeout period SDO entries will overwrite PDO values and vice versa Reading the object will return 0xFFFF in case of a timeout condition OBJECT DESCRIPTION Index 6411h Name Write Analogue O...

Page 141: ... PDO Mapping Default Value Range Integer16 Default Value No Sub Index 5 Description Analogue Output 5 Access Ro Entry Category Optional PDO Mapping Default Value Range Integer16 Default Value No Sub Index 6 Description Analogue Output 6 Access Ro Entry Category Optional PDO Mapping Default Value Range Integer16 Default Value No Sub Index 7 Description Analogue Output 7 Access Ro Entry Category Opt...

Page 142: ...er Andrew Ayre and Christian Keydel 2003 RTC Books San Clemente CA USA ISBN 0 929392 78 7 References 1 CiA DS301 CANopen Application Layer and Communication Profile Version 4 02 CiA Erlangen 13 02 2002 2 CiA DS401 Device Profile for Genereric I O Modules Version 2 1 17 05 2002 3 CiA DS201 CAN in the OSI Reference Model February 1996 4 CiA DS202 1 CMS Service Specification February 1996 5 CiA DS202...

Page 143: ... 0736 0000002 0609 Contents Contents 6 1 System Components 2 6 1 1 Master Gauges 2 6 1 2 Satelitte Gauges 3 6 1 3 Master Black Box 4 6 1 4 Articel description 5 6 2 Spare Parts and Accessories 6 6 2 1 Spare Parts 6 Clamp rings 6 6 2 2 Accessories 7 Wiring harnesses 7 Parts for own installation of the wiring harnesses 8 Software Accessories 9 ...

Page 144: ...0 Tacho 0 8 1000 min S tb Master 85 mm A2C60000070 10 CCM 85 Tacho 0 3 1000rpm S tb A2C60000071 10 CCM 85 Tacho 0 4 1000rpm S tb A2C60000072 10 CCM 85 Speedo 0 120km h S tb A2C60000073 10 CCM 85 Speedo 0 80mph S tb A2C60000074 10 CCM 85 Speedo 0 100mph S tb A2C60000075 10 CCM 85 Speedo 0 120mph S tb A2C60000076 10 CCM 85 Tacho 0 5 1000rpm S tb Master 100 mm A2C60000126 10 CCM 100 Tacho 0 30 100 mi...

Page 145: ...CCS 52 PressBr1 0 10bar S tb A2C60000260 10 CCS 52 PressBr2 0 10bar S tb A2C60000261 10 CCS 52 Press1 0 250bar S wo tb A2C60000262 10 CCS 52 Press2 0 250bar S wo tb A2C60000263 10 CCS 52 PressBr 0 150psi D tb A2C60000264 10 CCS 52 PressBr 0 16bar S tb A2C60000265 10 CCS 52 PressTr 0 28bar S tb A2C60000266 10 CCS 52 PressTr 0 400psi D tb A2C60000267 10 CCS 52 PressTu 0 2bar S tb A2C60000268 10 CCS ...

Page 146: ...18 32V S tb A2C60000285 10 CCS 52 Am 125 125A S tb A2C60000286 10 CCS 52 Tacho 0 3 1000 min S tb A2C60000287 10 CCS 52 Speedo 0 60km h S tb A2C60000288 10 CCS 52 TempOil 120 300F D tb A2C60000289 10 CCS 52 Volt 20 34V S tb A2C60000354 10 CCS 52 PressOil 0 10bar S on tb A2C60000355 10 CCS 52 TempWa 40 120C S on tb Big Slave 85 mm A2C60000356 10 CCS 80 Tacho 0 3 1000 min S tb A2C60000357 10 CCS 80 S...

Page 147: ...stem Components Spare Parts and Accessories Product Manual Technische Änderungen vorbehalten Technical details subject to change 6 5 TU00 0736 0000002 0609 Technische Änderungen vorbehalten Technical details subject to change 6 5 TU00 0736 0000002 0609 ...

Page 148: ...0000002 0609 6 System Components Spare Parts and Accessories Product Manual 6 2 Spare Parts and Accessories 6 2 1Spare Parts Clamp rings Pos Designation Items Package Order No 1 Clamp ring dia 52 mm 1 800 005 015G 2 Clamp ring dia 80 mm 1 800 005 005G 1 2 for gauges dia 52 mm dia 80 mm ...

Page 149: ...hange 6 7 TU00 0736 0000002 0609 6 2 Spare Parts and Accessories 6 2 2Accessories Wiring harnesses Pos Designation Items Package Order No 1 Wiring harness master 26 pole 3000 mm long 10 A2C53041729 2 Wiring harness master satelitte 200 mm long 10 A2C53344035 3 Wiring harness satelitte satelitte 200 mm long 10 A2C53344036 1 3 2 ...

Page 150: ...Housing AMPMODU 100 X11 602 000 002 3 Draw off bracket AMPMODU 100 X11 602 000 005 4 Contact seal AMPMODU 100 X11 602 000 004 5 Contact housing AMPMODU 100 X11 602 000 001 6 Contact master AMPMODU 200 X11 602 000 003 7 Push out tool AMPMODU AMP No 0 0091084 1 8 Wire 0 5mm2 9 Cable strap 10 Hand tool MATE N LOCK AMP No 0 0734202 1 11 Connector 4 pole MATE N LOCK 100 X11 602 000 006 12 Connector 6 p...

Page 151: ...s subject to change 6 9 TU00 0736 0000002 0609 6 2 Spare Parts and Accessories 6 2 2Accessories Software Accessories Pos Designation Items Package Order No 1 CANcockpit Interface Wingauge CMD Line 1 X11 602 000 009 2 CANcockpit Interface Wingauge 1 X11 602 000 010 3 CANcockpit Demo Case 1 X10 110 397 006 Demo Case ...

Page 152: ...www vdo com CANcockpit Neue Generation I New Generation 2009 Datenblätter I Data Sheets VDO eine Marke des Continental Konzerns VDO A trademark of the Continental Corporation ...

Page 153: ...es Master Geräte CANcockpit TU00 0736 5104620 0509 1 4 Master Gauges Slave Geräte CANcockpit TU00 0736 5304620 0509 1 4 Satelitte Gauges Master Black Box TU00 0736 5404620 0509 1 3 Technische Änderungen vorbehalten Technical details subject to change 1 2 2 TU00 0736 7004620 0509 ...

Page 154: ...tstelle k Line Anschlussmöglichkeit bis zu 16 Slave Geräte Analog indication of road speed or engine speed Digital indication of distance operating hours physical mea sured values ISO symbols warnings and alarms High speed Full CAN Bus interface V2 0B compatible Processing of two different CAN protocols J 1939 CANopen Programming with diagnosis interface k line Possible connection of 16 satellite ...

Page 155: ...cklight Dialgraphics black background with white characters Pointer translucent backlighting white Display LCD Dot Matrix display with 132 x 33 dots monochrome yellow backlighting Housing plastic flame retardant Mounting clamp ring plastic Illumination white Type of connection AMP 26 pins MODU II MATE N LOK 4 pins Nominal position optional Inputs 2 CAN inputs 2x frequency 3x resistance 1x 4 20 mA ...

Page 156: ...e Änderungen vorbehalten Technical details subject to change 1 4 3 TU00 0736 5104620 0509 Pin Beschreibung Description Pin Beschreibung Description 1 nicht belegt not connected 3 Masse GND 2 Sat Bus 4 Versorgungsspannung Slave Supply Satellite Pin Beschreibung Description Pin Beschreibung Description 1 Kl 30 Power Supply terminal 30 14 8 V DC für Geber for Sensor supply 2 Kl 31 GND terminal 31 15 ...

Page 157: ... S tb A2C60000074 10 CCM 85 Speedo 0 100mph S tb A2C60000075 10 CCM 85 Speedo 0 120mph S tb A2C60000076 10 CCM 85 Tacho 0 5 1000rpm S tb Master 100 mm A2C60000126 10 CCM 100 Tacho 0 30 100 min S tb A2C60000127 10 CCM 100 Tacho 0 40 100 min S tb A2C60000128 10 CCM 100 Speedo 0 60km h S tb A2C60000129 10 CCM 100 Speedo 0 120km h S tb A2C60000130 10 CCM 100 Speedo 0 200km h S tb A2C60000131 10 CCM 10...

Page 158: ... Analog indication of pressure temperature fuel battery ampere speed engine speed Programming with diagnosis interface k line Beschreibung Description Druckanzeiger Pressure gauge Temperaturanzeiger Temperature gauge Vorratsanzeiger Fuel level gauge Beispiel Examples Slave Geräte Systemkomponenten Satellite Gauges System Components 1 4 1 TU00 0736 5304620 I 0509 I Technische Änderungen vorbehalten...

Page 159: ...kground with white characters Pointer translucent backlighting white Housing plastic flame retardant Mounting clamp ring plastic Illumination white Type of connection AMP MATE N LOK 6 pins Nominal position 0 85 angle Ausführung Design Dichtungsring Sealing ring Slave Gerät Satellite gauge Schraubring Clamp ring Analoge Anzeigegeräte in verschiedenen Versionen Gehäuse Ø 52 80 100 mm Various version...

Page 160: ...de Operating temperature 40 C to 85 C Storage temperature 40 C to 85 C Technische Daten Technical Data Geräteanschluss Gauge connection Analoge Anzeigegeräte in verschiedenen Versionen Gehäuse Ø 52 80 100 mm Various versions of analog indication gauges Housing dia 52 80 100 mm Gewinde für Schraubring Thread for clamp ring 3 Dichtring Sealing ring 54 3 43 6 Ø 52 Ø 57 6 0 2 7 4 0 2 Beispiel Gehäuse ...

Page 161: ...mpTr 50 150C D tb A2C60000271 10 CCS 52 TempTr 120 300F D tb A2C60000272 10 CCS 52 Temp 60 200C S wo tb A2C60000273 10 CCS 52 TempWa 40 120C S tb A2C60000274 10 CCS 52 TempWa 40 120C D tb A2C60000275 10 CCS 52 TempWa 100 280F D tb A2C60000276 10 CCS 52 TempHy 20 120C S tb A2C60000277 10 CCS 52 TempPyro 100 900C S tb A2C60000278 10 CCS 52 LevelFuel 0 1 S tb A2C60000279 10 CCS 52 LevelFuel E F S tb ...

Page 162: ...er Drehzahlmesser über Diagnose Schnittstelle k Line Anschlussmöglichkeit bis zu 16 Slave Geräte Reception and processing of both CANbus data SAE J1939 CANopen and analog signals for indication on slave instruments via SATbus High speed Full CANbus interface V2 0B compatible Processing of two different CAN protocols J1939 CANopen Programming as Speedometer or Tachometer with Diagnosis interface k ...

Page 163: ...Type of connection AMP 26 pins MODU II MATE N LOK 4 pins Inputs 2 CAN inputs 2x frequency 3x resistance 1x 4 20 mA 1x 0 5 V Outputs wia SATbus up to 16 satellite gauges 2x switch outputs GND 0 5A Ausführung Design Gehäuse 100 x 100 x 41 3 mm Housing 100 x 100 x 41 3 mm Master Black Box Systemkomponenten Master Black Box System Components Technische Änderungen vorbehalten Technical details subject ...

Page 164: ...sche Änderungen vorbehalten Technical details subject to change 1 3 3 TU00 0736 5404620 0509 Pin Beschreibung Description Pin Beschreibung Description 1 nicht belegt not connected 3 Masse GND 2 Sat Bus 4 Versorgungsspannung Slave Supply Satellite Pin Beschreibung Description Pin Beschreibung Description 1 Kl 30 Power Supply terminal 30 14 8 V DC für Geber for Sensor supply 2 Kl 31 GND terminal 31 ...

Page 165: ... max unit 6 Dial scale Single scale S Double scale D 3 Gauge Ammeter Am Speedometer Speedo Level Level Tachometer Tacho Pressure Press Temperature Temp Pyrometer Pyro Voltmeter Volt Rear Wheel RearW 7 ISO symbol Off road none On road on Without wo 8 Bezel Triangle black tb Triangle chrome tc 4 Reference AdBlue AdBlue Hydraulics Hy Air Air Transmission Tr Brake Br Turbo Tu Engine Oil Oil Water Wa F...

Page 166: ...ellow Diagnoseleitung Diagnosis line Rot grün red green 12 24V Blau schwarz blue black Masse Ground PC with Serial Port RS 232 Produkt Product Diagnoseleitung Diagnosis line 12 24V Ground AGB II AGBIII 23 1 14 CANcockpit 8 1 17 2 CB 300 20 1 3 2 CB 500 15 11 13 3 E Gas Compact 23 1 14 E Gas II 44 28 1 Anschluß Nr Connector no X12 397 041 601 X12 397 041 001 X12 397 046 001 X11 602 000 009 X11 602 ...

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Page 168: ......

Page 169: ... 1 Make trade name of manufacturer Continental Automotive Malaysia 0 2 Type D80 mm 0 3 Means of identification of type if marked on the component marked with label 0 3 1 Location of that marking Label affixed to side of component 0 5 Name and address of manufacturer Continental Automotive Instruments Malaysia Sdn Bhd Continental Automotive Components Malaysia Sdn Bhd 2455 Mk 1 Tingkat Perusahaan 2...

Page 170: ...vice responsible for carrying out the tests Vehicle Certification Agency 3 Date of test report 7 June 2009 4 Number of test report OSJ194266 4935 5 Remarks if any None 6 Place BRISTOL 7 Date 8 JUNE 2009 8 Signature M J MULVANEY 9 The index to the information package lodged with the approval authority which may be obtained on request is attached OSJ194266 08 Jun 09 ...

Page 171: ...1 Make trade name of manufacturer Continental Automotive Malaysia 0 2 Type D100 mm 0 3 Means of identification of type if marked on the component marked with label 0 3 1 Location of that marking Label affixed to side of component 0 5 Name and address of manufacturer Continental Automotive Instruments Malaysia Sdn Bhd Continental Automotive Components Malaysia Sdn Bhd 2455 Mk 1 Tingkat Perusahaan 2...

Page 172: ...vice responsible for carrying out the tests Vehicle Certification Agency 3 Date of test report 7 June 2009 4 Number of test report OSJ194266 4936 5 Remarks if any None 6 Place BRISTOL 7 Date 8 JUNE 2009 8 Signature M J MULVANEY 9 The index to the information package lodged with the approval authority which may be obtained on request is attached OSJ194266 08 Jun 09 ...

Page 173: ... Make trade name of manufacturer Continental Automotive Malaysia 0 2 Type Black Box 0 3 Means of identification of type if marked on the component marked with label 0 3 1 Location of that marking Label affixed to side of component 0 5 Name and address of manufacturer Continental Automotive Instruments Malaysia Sdn Bhd Continental Automotive Components Malaysia Sdn Bhd 2455 Mk 1 Tingkat Perusahaan ...

Page 174: ...vice responsible for carrying out the tests Vehicle Certification Agency 3 Date of test report 7 June 2009 4 Number of test report OSJ194266 4937 5 Remarks if any None 6 Place BRISTOL 7 Date 8 JUNE 2009 8 Signature M J MULVANEY 9 The index to the information package lodged with the approval authority which may be obtained on request is attached OSJ194266 08 Jun 09 ...

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