VALCO MELTON EC4, Instruction Manual

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MUS0330202 03/10/2014
VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
1
TABLE OF CONTENTS
CHAPTER 1 SAFETY INSTRUCTIONS ____________________________ 3
1.1. SYMBOLS AND TERMS: .................................................... 4
1.2. PURPOSE: .......................................................................... 6
1.3. FIRST AID: ........................................................................... 7
CHAPTER 2 DESCRIPTION _____________________________________ 9
2.1. INTRODUCTION: .............................................................. 10
2.2. MAIN PARTS: .................................................................... 10
2.3. TECHNICAL CHARACTERISTICS: ................................. 14
2.4. DIMENSIONS: ................................................................... 15
2.4.2. GENERAL DIMENSIONS WITH VACUUM FEEDING
(MODEL TYPE C): .................................................................... 16
CHAPTER 3 MACHINE INSTALLATION __________________________ 18
3.1. INTRODUCTION: .............................................................. 19
3.2. TRANSPORT: .................................................................... 19
3.3. INSTALLATION REQUIREMENTS: ................................. 19
3.4. MECHANICAL INSTALLATION: ....................................... 20
3.5. PNEUMATIC INSTALLATION .......................................... 25
3.6. ELECTRICAL INSTALLATION ......................................... 25
3.6.1 Routing Low-Voltage Leads ............................................ 25
3.6.2 Connecting the Electrical Power ..................................... 26
3.6.3 Input/Output Connections ................................................ 27
CHAPTER 4 MACHINE ADJUSTMENT ___________________________ 30
4.1. INTRODUCTION: .............................................................. 31
4.2. TEMPERATURE CONTROL: ........................................... 31
4.3. OTHER ADJUSTMENT ................................................... 43
CHAPTER 5 OPERATION ______________________________________ 69
5.1 START THE UNIT .............................................................. 70
5.2 TEMPERATURE ................................................................ 71
5.3 CLOCK ON/OFF ................................................................. 72
5.4 SETBACK ........................................................................... 73
5.5 POT FILL
– EXTERNAL LOW LEVEL DETECTION ........ 74
5.6 HOPPER FEEDER
– INTERNAL LOW LEVEL
DETECTION ............................................................................. 74
5.7 BEACON ALARM ............................................................... 74
5.8 EXTERNAL INPUT ............................................................. 74
5.9 FILLING THE TANK ........................................................... 75
5.10 STOPS: ............................................................................. 78
CHAPTER 6 MAINTENANCE ___________________________________ 80
6.1. INTRODUCTION: .............................................................. 81
6.2. MAINTENANCE RECOMMENDATIONS: ....................... 82
6.3. MAINTENANCE PROCESSES: ....................................... 82