Contents
Safety ............................................................................ 4
Maintenance and Service .......................................... 4
General Information ....................................................... 5
General Electrical Diagnostic Information ......................... 6
Consumable Materials List........................................ 6
Special Tools........................................................... 6
Installing the Li+ Diagnostic Wire Harness ................. 8
Uninstalling the Li+ Diagnostic Wire Harness ............10
“Waking Up” the Battery Pack..................................12
Inspecting the Wire Harnesses and Component
Connector Assemblies.........................................13
Repairing Harness Wire Insulation............................13
Testing Electrical Circuits ........................................14
Preparing to Test the Components............................15
Testing the Component...........................................15
InfoCenter Diagnostics Screen Icons ........................16
Frequently Used Procedures............................................17
Connecting the Battery Pack ....................................17
Disconnecting the Battery Pack ................................17
Using the Kickstand................................................17
Reading Fault Codes ...............................................18
Clearing Fault Codes while Using the Machine ............19
Clearing the InfoCenter Fault Log.............................19
Turning on the Machine ..........................................19
Turning off the Machine..........................................19
Returning the Equipment to Service..........................19
Console Cover .......................................................19
Power Center Cover................................................20
Fault 01 Internal TEC ....................................................21
Fault 02 12 Vdc Supply ...................................................23
Fault 03 5 V Supply ........................................................35
Fault 04 Pre-Charge .......................................................41
Fault 05 Communication ................................................57
Fault 07 Motor Over Temperature....................................70
Fault 09 Internal Motor ..................................................75
Fault 10 Motor Stalled ....................................................88
Fault 11 Software Incompatible .......................................90
Fault 12 Key Stuck On....................................................91
Fault 13 Internal Battery ............................................... 100
Fault 15 Software......................................................... 110
Fault 16 Contactor Fault ............................................... 111
Appendix A: Wire Harnesses......................................... 113
Electrical System Harness Connector, Pin, and
Terminal Identification ...................................... 113
Appendix B: Toro Electronic Controller
Connections..................................................... 135
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