Thermal Dynamics Ultra-Cut 300 XT, Operating Instructions Manual

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ULTRA-CUT 400 XT
Manual 0-5275 APPENDIX A-89
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F F
E E
D D
C C
B B
A A
Rev Revision By Date Rev Revision By Date
042X1366
C
1 1
5/29/2014
D Tatham
Victor Technologies Headquarters
16052 Swingley Ridge Road, Suite 300
St Louis, Missouri 63017 USA
Drawn Date
Sheet
of
Size
Drawing Number
SCHEMATIC
XT 1 Torch Module & Interconnections
The information contained herein is proprietary to Victor Technologies.
Title
Not for release, reproduction or distribution without written consent.
12/16/2014
Date Printed Date Revised
11/20/2014
AA ECO-B2687 DAT 10/20/2014
TORCH SWITCH
1
2
3
4
5
6
7
8
PIP SWITCH
1
2
3
4
5
6
7
8
WORK
-
+
ATC CONNECTOR
W5
L1
L2
L4
L3
T2
T1
T4
T3
W5
Relay under control of
CCM isolates torch Start
wires (for noise) when
Automation cutting.
+24VDC
/ Main Torch Idle
/ 1 Torch START
/1 Torch START Ret (Common)
1 Torch Gas ON
24 VAC Ret
Sn
ub
be
r
Snubber
PS2
35 PSI
Harness
connector
to Relay
PCB
Contactor Fault 1Torch
/ Contactor Enable 1 Torch
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
J4
I/O PCB
0.1uF
50V
C5
100.0 R9
/ Gas Sol ON 1 Torch
/ Start 1 Torch
2
5
1
4
3
K3 (Existing)
CONTACTOR CONTROL 1-TOR
24 VAC
2
5
1
4
3
K8
Gas SOL Control
24
VA
C
1 Torch Contactor ON
/ 1 Torch Press OK
/ Press OK 1 Torch
1
2
3
4
5
6
7
8
9
10
11
12
13
14
J11
1 Torch Contactor ON (24VAC)
500uH L4
500uH L4
10K
R?
+15 VDC
24 VDC coil
500uH L4 +24 VDC
/ Main torch Idle 1 Torch
Relay PCB (simplified)
/ Contactor Enable 1 Torch
/ Gas Sol ON 1 Torch
1TORCH SL100
w/ 100A Consumables
GBU404
D?
1
2
3
J85
D38
ELE
CT
RO
D
E
TIP
To NEG OUTPUT
BUSS BAR #49
Energized
with W5
Isolates
test ckt.
when W5
closed
ELECTRODE
TIP
GREEN
D35
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J86
24 VAC Ret
24 VAC Ret
W4
*
W5 AUX
1
2
3
4
5
J84
D41
GREEN
D40
1 TORCH CONTACTOR OK
10K
R?
SO
L4
1
2
J41
(52A-1)
W4-A
W4-B
WORK
1
2
3
4
5
J40
INVERTER
Automation Torch
1
2
J41 (J87)
From INV 1A +
PILOT PCB
14 AWG
24
VA
C
Re
t
TIP
TIP
ELECTRODE
ELECTR
O
D
E
PILOT
NEG
24 VAC
/ 1 Torch Press OK Ret (Common)
24 VDC (+)
24 VDC (-)
1K
R?
1
WORK
EARTH
12 AWG
10 AWG
10 AWG
FGA30N120FTD
Q2
W4, energized whenever
1 Torch cutting is NOT
enabled, is de-energized
when 1 Torch is enabled
(W5 energized) to isolate
the automation tip from
the 1 Torch tip when
cutting with 1 Torch.
5 1 3 6 4 2
7 8
K201
5 1 3 6 4 2
7 8
K200
Snubber
(201)
(202)
(203)
(204)
(205)
(206)
(207)
(208)
(209)
(210A)
(212)
(213)
(214)
(215)
(216)
(219)
(220)
(201)
(202)
(203)
(204)
(205)
(206)
(207)
(208)
(209)
(210)
(212)
(213)
(214)
(215)
(216)
(219)
(220)
(210A) (210)
(201)
(202)
(203)
(204)
(205)
(206)
(207)
(208)
(209)
(210)
(212)
(213)
(214)
(215)
(216)
(219)
(220)
(201)
(202)
(203)
(204)
(205)
(206) (207)
(208)
(209)
(210)
(212)
(212A)
(214)
(213)
(21
5)
(216
)
(219)
(220)
(221)
(222)
(22
2)
(2
21
)
(22
3)
(22
4)
(224A
)
(224A
)
(2
24
)
(2
23
D
)
SA200
SA
20
1
24 VDC (+)
24 VDC (-)
24 VAC
24 VDC (+)
24 VDC (-)
(219C)
(219B)
(219A)
(220A)
(220B)
(220C)
) 2 - A 2 5 ( ) D 0 2 2 (
(52B-1)
(52B-2)
(224B)
(223A)
(223B)
(223C)
-15
MRA4007
MICROSMD005F
255K
255K
3
2
1
8
4
+
-
LM293
U13A
-4.8 VDC
D35 ON = 1 Torch
consumables present and in
contact. OK to enable 1 Torch
255K
255K
255K
255K
-4.8 VDC
-4.8 VDC
-
4
+ 5
2
LM339
U13B
+ 11
-
10
13
LM339
U13D
+ 9
-
8
14
LM339
U13C
D40 ON = W5 open,
OK to enable automation.
-4.8 VDC
1
2
J87
1
2
J41
TIP
W4 Added to XT Supply for 1 Torch Option
T-E CONTACT
XT 1 TORCH MODULE
1N4007
1000V 1A
D202
1N4007
1A
D201
1N4007
1A
D200
1 Torch Module Component Locations
D200 Diode, 1A, 1kv (A9)
D201 Diode, 1A, 1kv (B9)
D202 Diode, 1A, 1kv (C9)
K200 Relay, DPDT, 24VDC coil (B9)
K201 Relay, DPDT, 24VDC coil (B9)
SA200 RC Snubber, (C8)
SA201 RC Snubber, (B8)
PS2 Pressure SW, 35 PSI, N. O (B8)
SOL4 Solenoid, 24VAC (B8)
W4 Contactor, Pilot Isolation,
40A 2P, 24VAC coil (6B, E3)
W5 Contactor, 1 Torch Isolation,
40A 4P, 24 VAC coil (8D, 8C)
Interconnection to XT Power Supply (Simplified)
Optional 1 Torch Module
(225)
Art # A-12792
Art # A-12792