3
T500 9015504 01-2018
CONTENTS
CONTENTS
Contents ................................................................3
Important Safety Instructions -
Save These Instructions ........................................6
For Safety: .................................................6
Safety Labels - North America ........................8
Safety Labels - Eu / Intl ...................................9
General Information .............................................10
Machine Components ...................................10
Scrub Head Types ....................................11
Electrical Schematics ....................................12
Schematic Symbols ..................................12
Operational Matrix .........................................15
Fastener Torque ............................................16
Sae (Standard) .........................................16
Metric .......................................................16
General Machine Dimensions/Capacities/
Performance (North America / Intl) .........17
General Machine Dimensions/Capacities/
Performance - North America Continued 18
General Machine Dimensions/Capacities/
Performance (Eu) ...................................19
General Machine Dimensions/Capacities/
Performance - Eu Continued ..................20
Machine Dimensions .....................................21
Dual Disk Model .......................................21
Maintenance ........................................................24
Maintenance Chart ..............................................24
Machine Maintenance ...................................25
Yellow Touch Points .................................25
After Daily Use .........................................25
After Weekly Use .....................................28
After Every 50 Hours Of Use ....................28
After Every 100 Hours Of Use ..................29
Electric Motors .........................................29
Belts (Cylindrical Brush Model) ................29
Batteries ........................................................30
Maintenance-Free Batteries .....................30
Flooded (Wet) Lead-Acid Batteries ..........30
Checking Connections / Cleaning ............30
Charging Batteries ...................................31
Battery Charger Settings ..........................32
Changing On-Board Battery Charger
Settings (Pro-Membrane Model) .........33
Changing On-Board Battery Charger
Settings (Pro-Panel Model) .................34
Hydrolink® Battery Watering System
(Trojan® Battery Option) .....................35
Manaual Hand Pump Batery Watering
System (Tab Batter Option) .................36
Automatic Battery Watering System.........37
Squeegee Blade Replacement .....................38
Ec-H2o Water Conditioning Cartridge
Replacement
..........................................39
Machine Jacking ...........................................40
Transporting Machine ...................................40
Storing Machine ............................................41
Freeze Protection .....................................41
Faults And Warnings .....................................43
Scrubber Display Faults ...........................51
Ec-H2o Nanoclean Icon Faults ................52
Off-Board Charger Error And Fault
Codes
..................................................54
Onboard Battery Charging On .................56
Batteries Fail To Charge / Reduced
Run Time (Onboard Charger)..............57
Off Board Battery Charging On ................58
Batteries Fail To Charge / Reduced
Run Time (Off Board Charger) ............59
Power Up On ............................................60
Machine Failed To Power Up ...................61
Propel Subsystem ....................................62
Machine Failed To Propel .........................63
Scrub Motor On ........................................64
Scrub Motor Failed To Turn On ................65
Scrub Head Lift Actuator ..........................66
Scrub Head Failed To Lift / Lower ............67
Vacuum Fan On .......................................68
Vacuum Fan Failed To Turn On................69
Solution Control On (Conventional) .........70
Solution Control Failed To Turn On
(Conventional) .....................................71
Solution Control On (Ec-H2o) ..................72
Solution Control Failed To Turn On
(Ec-H2o) ..............................................73
Se (Severe Environment) On ...................74
Se (Severe Environment) Failed To
Turn
On
...............................................75
Spray Pump (Option) ...............................76
Spray Pump Failed To Turn On ................77
Abw (Automatic Battery Watering)
(Option)
...............................................78
Abw (Automatic Battery Watering)
System Failed To Turn On ...................79
I-Drive Testing (Universal Schematic) ......80
I-Drive Testing Procedure .........................81
Displaying Fault Codes / Warnings
(Pro-Panel Machines Only) .................82
Summary of Contents for t500
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