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TCT WebSaw, Manual

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TCT WebSaw Manual Download Page 21

Following errors indicate some problem getting to the requested position. The higher the following 
error the farther the motor was from getting to position. Following errors are normally caused by 
something jamming or a damaged cable. 

Overtravel occures when the blade goes outside its safe operational range (15 to 165 degrees). When 
this occurs one of the three over travel switches will trip causing the Websaw to stop for safety 
reasons. See “First Steps Incase of Saw Malfunction” page 36 for detailed instructions on recovering 
from overtravel.  

Infeed roller servo motor

Infeed roller servo motor

Current following error in pulses

Current following error in pulses

Amp is enabled

Amp is enabled

Signal from drive

Signal from drive

Signal from “eye” that board is present

Signal from “eye” that board is present

Indicates that the motor is having trouble getting to requested location

Indicates that the motor is having trouble getting to requested location

Indicates that the motor was not able to get to requested position

Indicates that the motor was not able to get to requested position
Current motor position 

Current motor position 

Pivot servo motor

Pivot servo motor

Current following error in pulses

Current following error in pulses

Amp is enabled

Amp is enabled

Signal from drive

Signal from drive

Overtravel prox switch

Overtravel prox switch

Homing prox switch

Homing prox switch

Indicates that the motor is having trouble getting to requested location

Indicates that the motor is having trouble getting to requested location

Indicates that the motor was not able to get to requested position

Indicates that the motor was not able to get to requested position
Current motor position 

Current motor position 

Outfeed roller servo motor

Outfeed roller servo motor

Current following error in pulses

Current following error in pulses

Amp is enabled

Amp is enabled

Signal from drive

Signal from drive

Indicates that the motor is having trouble getting to requested location

Indicates that the motor is having trouble getting to requested location

Indicates that the motor was not able to get to requested position

Indicates that the motor was not able to get to requested position
Current motor position 

Current motor position 

Page 20 Websaw Software

Summary of Contents for WebSaw

Page 1: ...TCT WebSaw...

Page 2: ...the air filter is clean Switch on the main power disconnect make sure both switches are turned on Wait for computer to boot up and open the Websaw software located on desktop called Websaw Water Blee...

Page 3: ...ive Start the blade by pressing the Blade Start button and wait for blade to fully spin up Go into cycle by pressing the Cycle Start button Once the Ready window appears feed wood into the machine Not...

Page 4: ...with a small screwdriver Vertical limit sensors Up M54 down M53 The saw carriage has two proximity sensors for determining the location of the saw head If the saw carriage is up the top proximity sens...

Page 5: ...are from going beyond the saws operational range Mechanical overtravel switch M12 When all else fails this switch will stop the saw from over rotating by bypassing the software as a last resort Motion...

Page 6: ...the text button until the LCD is back on 00 Note the print head must be cleaned at least daily and if the printer is being shutdown for 2 or more days the line must be bleed with cleaner fluid see Pri...

Page 7: ...offset Front and backside offset blade width blade width Current saw angle Current saw angle Jog wood control Jog wood control Set lumber length Set lumber length Used daily to calibrate web length U...

Page 8: ...nter options Printer options Allows logging per user or per day Allows logging per user or per day Adds small factor to any length board Adds small factor to any length board Master scale to set board...

Page 9: ...te if the printer is shutdown for two or more days it is necessary to bleed the line of ink See Printer page 13 for more details Air Pressure Adjust air pressure to 80PSI If banging occurs reduce air...

Page 10: ...t as necessary to maintain positive traction at all times on lumber Typically maintain slightly more traction on the infeed side then the outfeed side Saw Motor Grease approximately every 500 hours be...

Page 11: ...close eye on the spider couplings and pivot head prox switches Electrical Check that all panel doors are tight and that ventilation fan and filter are clean and working Check all conduit for tightnes...

Page 12: ...ger and all moving parts Every 6 months or as required take apart the door lock as indicated below Clean and lube as needed Keep Clean Keep Clean Lightly lubricate Lightly lubricate Remove Screws Remo...

Page 13: ...ce the more sensitive The on indicator light should come on at about 4 inches from the eye However if you are finding that the eye is to sensitive or not sensitive enough adjust as needed as your ligh...

Page 14: ...k on 00 Note the print head must be cleaned at least daily and if the printer is being shutdown for 2 or more days the line must be bleed with cleaner fluid see Printer for more details Air pump Air p...

Page 15: ...lowing settings F7 B2 F8 D3 FA 01 FC H1 Holding down the Flush button use the Text button to change the printer settings as needed 2 From the computer desktop open Printer1 icon Note make sure Websaw...

Page 16: ...you typed everything correctly the screen will display DS 800 Note make sure you close out of Hyper Terminal before you go back into Websaw 4 From within Websaw chose the printing options that you wo...

Page 17: ...y Flushing the Print Head Disconnect the ink and connect the cleaning fluid up to the printer Bleed the ink line until cleaning fluid comes out of the line Press the Flush button until cleaning fluid...

Page 18: ...angle Current saw angle Jog wood control Jog wood control Set lumber length Set lumber length Used daily to calibrate web length Used daily to calibrate web length Select scrap to cut one web out of b...

Page 19: ...ends 24VDC to infeed pneumatic switch unclamp Sends 24VDC to infeed pneumatic switch unclamp White I O Modules White I O Modules Red I O Modules Red I O Modules Signal to PMAC that eye sees a board Si...

Page 20: ...me looking for homing prox switch then returns to 90 Causes 3 motor to home looking for homing prox switch then returns to 90 Board present flag Board present flag Monitor wood present Monitor wood pr...

Page 21: ...es that the motor was not able to get to requested position Current motor position Current motor position Pivot servo motor Pivot servo motor Current following error in pulses Current following error...

Page 22: ...I126 I126 sets the distance the board is pulled into the saw before the board end is cut off If you find that your boards don t get the end cut off as they enter the saw increase the number Angle Adju...

Page 23: ...Websaw once as a user so that the default users are created within the Websaw ini Using notepad to open the Websaw ini file look for the section called Users Under users there will be located by defa...

Page 24: ...screen Settings from Cycle Status screen Settings from logon users screen Settings from logon users screen Settings from logon users screen Settings from logon users screen Kurf setting Kurf setting B...

Page 25: ...r troubleshooting At any stage you can open Pewin32 and type in a variable to view its current value Common PMAC variables P0 Parts counter P3 0 First piece flag P1 Current position P99 Board length P...

Page 26: ...e name will change based on the version you are attempting to update to Backup your current PMAC configuration From the TCT Websaw computer closeout of the Websaw application Click Start Programs Pewi...

Page 27: ...Global Configuration Select the new PMac file and press Open as shown above Once the file is loaded take note of the above screen and confirm that the Total Warnings and Total Errors both are 0 If yo...

Page 28: ...ions you have now updated the PMac software and may close out of the Pewin32 Executive program Install new Websaw exe software Open my computer and browse to C Program Files Websaw as above Rename Web...

Page 29: ...lations you are now ready to run your TCT Websaw First time settings The first time you run the saw with the new software you will need to set a few settings Follow calibration guide to your 90 degree...

Page 30: ...es away from the fence you will need to adjust the fence Start by moving the outfeed side of the fence towards the front of the Websaw Never make vast movements of the fence Normally one full turn of...

Page 31: ...es Select a board to cut that has a 90 degree front cut Place the board into the saw and allow the Websaw to cut the front end of the board off Once the front cut is made back the board out Check the...

Page 32: ...is Check board is in center of blade pivot Cut a double 45 and check that the point of the 45 is in the center of the board Typically this would be 1 75 inches to the center but could vary depending...

Page 33: ...rease the kurf amount Likewise if the 15 165 board is longer then the 90 degree board reduce the kurf Repeat this process until the boards are the same length Note anytime you change blades you may ne...

Page 34: ...re then 0 0 2 use the Axis Scale Factor under Cycle Status screen to adjust the length If the length is within 0 0 2 simply use the stretch shrink factor Each click on the Axis Scale Factor is roughly...

Page 35: ...below Again do the same this time with 90 150 angle cut Write on each board the direction number and angle as pictured below Now stack the 90 30 boards together and the 90 150 boards together in two s...

Page 36: ...adjustment Scenario 5 Pieces 1 and 6 are short and 2 and 5 are long Resolution Fence is off center towards back of the Websaw Adjust fence by cutting a double 45 and adjusting as necessary See Websaw...

Page 37: ...t 1 is long and two is short Resolution This is a combination of the fence being to far forward and the blade is to close to the motor Adjust fence check 90 degree then repeat 30 150 test See Websaw C...

Page 38: ...ting to cut is located in the C jobs folder on your local PC Note never attempted to cut off a floppy drive or network drive Try a different Web Try a different web to determine if it is a problem wit...

Page 39: ...re then 10 PSI while running Check Program Status PLCs 3 5 6 7 8 9 should be running and I5 2 Warning use Extreme Caution by Qualified Personnel Only Volts DC Volts DC Approx 120 240 Volts AC Approx 1...

Page 40: ...d 3 E Stop lost 24VDC Check that you are getting power and check fuses breakers Note watch the blade rotate being carful not to wrap the power cables around the spindle Make Sure E Stop is Disengaged...

Page 41: ...uter located on the Desktop and look for a drive called 31 2 Floppy D Double click on the drive and check that you can view and read files located on the floppy drive If the floppy does not appear dis...

Page 42: ...Tech Configuration Turn power on Turn power on Warning High Voltage Inside Cabinet Warning High Voltage Inside Cabinet With the cabinet door open it is necessary to use a wrench to turn the power disc...

Page 43: ...Line Voltage High 01 Low 02 Low voltage is for 220V and below 04 Stop Method Ramp 03 05 Standard Speed Preset 1 02 06 TB 14 Output Run 02 09 TB 31 Output None 01 Dynamic Braking 04 if break installed...

Page 44: ...re corrupted HF High DC Bus Voltage Fault Line voltage is too high Deceleration rate is too fast Overhauling load For fast deceleration or overhauling loads dynamic braking may be required JF Serial F...

Page 45: ...oil for maintenance is Valvoline break cylinder lubricant Outfeed Clamps Outfeed Clamps Flow Control 3 turns out Flow Control 3 turns out Flow control must be adjusted on both clamp and unclamp Flow c...

Page 46: ...1 11 12 13 14 5 1 16 17 18 19 0 2 21 2 2 23 24 25 26 7 2 28 29 30 31 2 3 64 3 6 62 61 60 59 8 5 57 56 55 54 53 52 1 5 50 49 48 47 6 4 45 44 43 42 1 4 40 39 38 37 6 3 35 34 33 FU3 2 MCR7 M1 Power to MC...

Page 47: ...ox Common TB3 5 Signal P3TB 8 Off Condition 12VDC TB3 6 TB3 3 V C 1 12 D TB3 47 TB3 6 4 TB3 G n 6 rou d I O 4 TB5 TB3 48 TB3 15 12VDC TB3 C on 2 omm I O 6 TB5 TB3 1 2 C 2 4VD TB3 12 Commo n Top Prox C...

Page 48: ...el Switch Blade Stop Power By Pass Overtravel Cycle Stop 7 5 1 2 4 6 3 PS 2 TB3 7 CB7 1 TB3 38 8 TB3 3 24VDC DL Sk 21 I O T 33 b P4 B 1 t P3 B1 T o T 6 P S6 4 6 P S4 4 3 TB 37 P3 B2 to 4TB T P 2 TB3 1...

Page 49: ...r Lock Overtravel Switch Blade Stop Power By Pass Overtravel Cycle Stop 7 1 4 6 5 3 2 PS 2 B3 7 T CB7 1 B3 3 T 8 B3 38 T 24VDC DL Sk21 O 33 I Tb P4TB 1 to P3TB1 6S P 6 4 6S P 4 4 T 3 37 B P3TB o P4TB...

Page 50: ...3 2 4 1 Door Lock Overtravel Switch Blade Stop Power By Pass Overtravel Cycle Stop 7 5 1 2 4 6 3 PS 2 TB3 7 CB7 1 TB3 38 8 TB3 3 24VDC DL Sk 21 I O T 33 b P4 B 1 t P3 B1 T o T 6 P S6 4 6 P S4 4 3 TB...

Page 51: ...ravel Cycle Stop E Stop 7 5 1 2 4 6 3 PS 2 S 2 P6 4 T 7 B3 CB7 1 3 TB3 8 3 TB3 8 C 24VD DL Sk21 I Tb3 O 3 o 3 B1 P4TB 1 t P T P6S6 4 P6S4 4 37 TB3 3 TB3 4 TB 44 3 P S1 2 6 2 o 4 B P3TB t P T 2 1 TB3 6...

Page 52: ...0 4 39 38 37 36 5 3 34 33 M1 Pow r t MCR e o M2 P ATR11 ower M41 AC T ch e ay e R l M or l k 42 Do Un oc M e 43 Of ed Clamp M44 Ofeed Unclamp M Ifeed Cla p 45 m M46 I ed Un l fe c amp a M47 Sp re M48...

Page 53: ...R l M14 ATR Relay Power 1 t S eed M 5 Blade a 0 p M 6 C cle S op B 1 y t tn M 7 Cycle Star Btn 1 t a M18 MCR Rel y Power l d tn M51 B a e Start B M53 Lo er Prox Sg l w n M54 Upper Prox Sgnl 2 D 4V C...

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