Taylor 810 Series Original Service Instructions Download

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4-14

PARTS

Model 810, 812, 820, 822, 828 Series

Parts

L820, G820 Exploded View

Figure 4-6

Summary of Contents for 810 Series

Page 1: ...SERVICE MANUAL Model 810 812 820 822 828 Series Auto Gap Grills 6 24 11 Original Publication Updated 6 11 2019 Original Service Instructions 073523 S ...

Page 2: ...ntative s are considered to be the original set of instructions 2011 Taylor Company 073523 S Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result ...

Page 3: ...odel L828 G828 Specifications 1 23 Patty Placement and Removal Guide 1 25 Section 2 Controls and Systems Control Keys 2 2 Control Overview 2 3 Controls 2 4 Software Loading Procedures 2 15 Electrical Power Distribution 2 18 Amp Draw 2 19 Gapping Procedures 2 24 Pneumatic System 2 26 Heating Elements 2 27 Section 3 Troubleshooting General Troubleshooting Guide 3 2 Error Messages 3 7 Troubleshooting...

Page 4: ...Service Parts 4 4 Accessories 4 62 Section 5 Parts List C810 L810 and G810 5 2 C812 and L812 5 15 C820 L820 and G820 5 28 C822 and L822 5 44 L828 and G828 5 54 Section 6 Wiring Diagrams Model 810 6 2 Model 812 6 4 Model 820 6 6 Model 822 6 8 Model 828 6 9 ...

Page 5: ...tions Environmental Notices Model C810 Specifications Model L810 G810 Specifications Model C812 Specifications Model L812 Specifications Model C820 Specifications Model L820 G820 Specifications Model C822 Specifications Model L822 Specifications Model L828 G828 Specifications Patty Placement and Removal Guide ...

Page 6: ...t ensure that the proper personal protective equipment PPE is available and worn when required during installation and service Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment WARNING Take caution to protect eyes lungs and all parts of the body from potential harm when using any chemical cleaner Failure to follow this instruction m...

Page 7: ... or machine damage CAUTION DO NOT store flammable vapors liquids or combustible material in the vicinity of the machine Appropriate clearance must be maintained Failure to comply could result in a fire hazard WARNING Only install this machine in a location where its use and maintenance is restricted to trained personnel Failure to comply may result in personal injury ...

Page 8: ...pose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Plea...

Page 9: ...on and Clearance To ensure proper operation of this machine it must be installed away from all combustible products CAUTION Allow for proper clearance and airflow Failure to comply may result in poor performance damage to the machine and create an unsafe operating condition CAUTION After setup do not store anything on top of the grill Failure to follow this instruction may result in a fire hazard ...

Page 10: ...stic parts O O O O O O O O O O O O Air Compressor O O O O O O O O O O O O Transformer O O O O O O O O O O O O Cable Adaptor O O O O O O O O O O O O PCBA s O O O O O O X O O O O O Bushings and bearings X O O O O O SJ T 11364 O GB T 26572 X GB T 26572 This table is prepared in accordance with the provision of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous ma...

Page 11: ...ow Table 1 1 Plug supplied by customer Other electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 40 5 16 in 1024 mm Depth 38 13 16 in 986 mm Height 50 1 2 in to 55 1 2 in 1283 mm to 1410 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 5 3 16 in to 10 3 16 in 132 mm to 259 mm Casters may be adjuste...

Page 12: ...1 C810 Specifications Continued Figure 1 1 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 13: ...ical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 40 5 16 in 1024 mm Depth 38 13 16 in 986 mm Height 55 in to 60 in 1397 mm to 1524 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 5 3 16 in to 10 3 16 in 132 mm to 259 mm Casters may be adjusted Approximate Weight Net 870 lb to 1040 lb 394 6 kg to 465 ...

Page 14: ...L810 G810 Specifications Continued Figure 1 2 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 15: ...lt includes Two 7 ft 2134 mm electrical cords and two plugs Table 1 3 Plug supplied by customer Other electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 40 5 16 in 1024 mm Depth 38 13 16 in 986 mm Height 50 1 2 in to 55 1 2 in 1283 mm to 1410 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 5 3 16...

Page 16: ...1 C812 Specifications Continued Figure 1 3 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 17: ...includes Two 7 ft 2134 mm electrical cords and two plugs Table 1 4 Plug supplied by customer Other electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 40 5 16 in 1024 mm Depth 38 13 16 in 986 mm Height 55 in to 60 in 1397 in to 1524 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 5 3 16 in to 10 3...

Page 18: ...1 L812 Specifications Continued Figure 1 4 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 19: ... Table 1 5 Plug supplied by customer Other electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 28 3 16 in 716 mm Depth 38 13 16 in 986 mm Height 50 1 2 in to 55 1 2 in 1283 mm to 1410 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 6 3 4 in to 11 3 4 in 172 mm to 299 mm Casters may be adjusted App...

Page 20: ...1 C820 Specifications Continued Figure 1 5 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 21: ... electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 28 3 16 in 716 mm Depth 38 13 16 in 986 mm Height 55 in to 60 in 1397 mm to 1524 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 6 3 4 in to 11 3 4 in 172 mm to 299 mm Casters may be adjusted Approximate Weight Net 670 783 lb 304 355 kg Crated 7...

Page 22: ...L820 G820 Specifications Continued Figure 1 6 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 23: ...or for receptacle specifications as local codes allow Table 1 7 Other electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 28 3 16 in 716 mm Depth 38 13 16 in 986 mm Height 50 1 2 in to 55 1 2 in 1283 in to 1410 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 6 3 4 in to 11 3 4 in 172 mm to 299 mm ...

Page 24: ...1 C822 Specifications Continued Figure 1 7 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 25: ...ications as local codes allow Table 1 8 Plug supplied by customer Other electrical characteristics may be available For exact electrical information see the data label of the machine Dimensions Width 28 3 16 in 716 mm Depth 38 13 16 in 986 mm Height 55 in to 60 in 1397 mm to 1524 mm Cooking Surface Height 29 in to 34 in 737 mm to 864 mm Floor Clearance 6 3 4 in to 11 3 4 in 172 mm to 299 mm Caster...

Page 26: ...1 L822 Specifications Continued Figure 1 8 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 27: ...available For exact electrical information see the data label of the machine Dimensions Width 15 in 381 mm Depth 38 13 16 in 986 mm Height 55 in to 58 in 1397 mm to 1473 mm Cooking Surface Height 29 in to 32 in 737 mm to 813 mm Floor Clearance 3 11 16 in to 6 11 16 in 93 mm to 169 mm Casters may be adjusted Approximate Weight Net 391 448 lb 177 4 203 1 kg Crated 482 539 lb 218 6 244 3 kg Net inter...

Page 28: ...L828 G828 Specifications Continued Figure 1 9 FIGURES IN BRACKETS INDICATE MILLIMETERS DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO PLUS OR MINUS 1 16 IN 1 5 MM MACHINE HEIGHT CAN VARY PLUS OR MINUS 2 5 IN 63 5 MM WITH CastER HEIGHT ADJUSTMENT SIDE GREASE CANS NOT SHOWN ...

Page 29: ...emoved from the lower grill surface in the same sequence that they were placed before cooking Patties must be removed immediately after the upper platen has been raised to the Open position and after the meat has been seasoned Patties are generally placed two at a time from front to back of grill and right to left The removal order of the patties is shown in the diagrams by the number shown in the...

Page 30: ...ON Model 810 812 820 822 828 Series Introduction 1 Patty Placement Removal Guide continued C Series Grills Shorter Platen Version Figure 1 11 4 3 4 in 120 mm dia 3 3 4 in 95 mm dia 6 patties maximum 8 patties maximum ...

Page 31: ...and Systems Model 810 812 820 822 828 Series Controls and Systems Control Keys Control Overview Controls Software Loading Procedures Electrical Power Distribution Amp Draw Gapping Procedures Pneumatic System Heating Elements ...

Page 32: ... Front T R Top Rear B F Bottom Front B M Bottom Middle B R Bottom Rear 4 5 7 8 9 10 1 2 6 3 Item Description 1 RAISE Button 2 STANDBY Cook Mode Button 3 Master Power Switch 4 CLEAN Mode Key 5 PROGRAM Key Item Description 6 Temperature Indicator Lights 7 Power Key 8 Function Display 9 Menu Select Keys 10 USB Cover ...

Page 33: ...CONTROLS AND SYSTEMS 2 3 Model 810 812 820 822 828 Series Controls and Systems 2 Control Overview Figure 2 2 ...

Page 34: ...EXIT key to return to the User Menu The control will automatically return to the User Menu if no keys are pressed within 20 seconds Press the CLEAN key to put the grill into the Clean mode The Clean mode sets the upper platen and lower cook surface temperatures at 325 F 162 8 C Figure 2 5 The control will display READY TO CLEAN and an alert will sound when the grill has reached the set temperature...

Page 35: ... Press and release the Program key after 2 seconds to view the software versions and menu item loaded onto the control The following items will be displayed Figure 2 7 Program Mode To enter the Program mode the grill control must be in the Off or Idle mode Press and hold the PROGRAM key for at least 5 seconds Figure 2 8 The control will display the password entry screen Using the keyboard displaye...

Page 36: ...it F and gaps will be displayed in inches in If Metric is selected the temperatures will be displayed in degrees Celsius C and gaps will be displayed in millimeters mm ADJUST VOLUME Key This option sets the alert volume The volume is adjustable from 0 to 10 Figure 2 11 MENU EDIT Key The MENU EDIT key is used to program a new menu item or make changes to an existing one When the MENU EDIT key is pr...

Page 37: ...cting YES removes the item from the control memory TOP TEMP This key displays the current set point temperature for the platen To increase or decrease the temperature use the Up and Down arrow keys Note To scroll at a faster rate press and hold the arrow key BOTTOM TEMP This key displays the current set point temperature for the lower grill surface To increase or decrease the temperature use the U...

Page 38: ...r cheese for a melting operation It can also be used to apply more or less pressure during various gap stages or functions Example The SEAR IN function may be used to Apply more or less pressure on the product Add seasoning Add cheese Perform any other desired operation Note As many as three timing functions for each clam or flat menu item can be used For each function a Time Alarm and Gap setting...

Page 39: ...inutes After the selected time has expired an alert will sound and the screen will display PUT INTO STANDBY Once the Standby Alert has sounded it will take three STANDBY button presses to bring the platen down into the Standby position The first button press will clear the alert and the next two presses will actually bring the platen down into the Standby position Button presses should be done at ...

Page 40: ...ample of a Two Function Cook Cycle Screen The two functions shown are TURN IN and REMOVE IN The total cook time or REMOVE IN time is 100 seconds The first function is 60 seconds and the second function is 100 seconds Each timing function is accumulative REMOVE IN is always the last part of the Cook cycle Figure 2 20 Three Function Cook Cycle Screen The following is an example of a Three Function C...

Page 41: ...enu Item Timing Function Up to four flat menu items can be cooked in one zone at any time Select any flat item from the menu screen and press the STANDBY button once to initiate the count down timer The REMOVE IN time will display on the screen Select the same or another flat menu item and press the STANDBY button again to initiate the second count down timer The display screen will then change sh...

Page 42: ...AP CALIBRATION This option sets the gap offset between the upper platen and the grill for all clam menu items Press the GAP CALIBRATION key to enter the Gap Calibration mode When the STANDBY button is pressed the platen gap will default to 0 255 in in this mode The display will show a number and the Up and Down arrows The Up arrow key increases the offset and the Down arrow key decreases the offse...

Page 43: ... the operation of the grill The Test mode allows the user to manually operate certain components of the grill As keys are selected components are turned on and off and the text on the upper right hand side will display the changing status of the grill To exit the Test mode screen and return to the Service mode screen press the BACK key Figure 2 29 The following options are available in the Test mo...

Page 44: ...his option is for future development It will be used to upload user help screens for operating procedures such as cleaning UPPER PLATEN ENABLED DISABLED This option enables or disables the upper platen Pressing the key toggles between the two options Note If the upper platen is disabled flat items can still be cooked in that zone AUTO CLOSE This option enables or disables the upper platen closing ...

Page 45: ... 5 seconds to enter the Program mode Figure 2 30 4 Enter the service password TECH1 and press the OK key Figure 2 31 5 Press the UPDATE FIRMWARE key Figure 2 32 6 Press the UPDATE USER INTERFACE FIRMWARE key Figure 2 33 7 The control will display the software version s loaded on the USB flash drive Select the key for the correct software version to load The control will begin to verify the softwar...

Page 46: ...he USB back into the control s Loading Store Menu Items to USB The same USB flash drive that was used to load software into the grill can be used to perform this procedure 1 Remove the USB cable cap from the USB connector to access the USB port Note Grills built prior to serial number M1035495 will require the front control panel to be lowered to access the control display boards 2 Insert the USB ...

Page 47: ...ve the next control board can be programmed from the USB flash drive 1 Repeat step 1 through step 5 from Loading Store Menu Items to USB 2 Press the LOAD MENU FROM USB key 3 The control can display up to 40 different menu options loaded on the USB flash drive Select the key for the correct menu to load The control will display DONE at the bottom of the screen when the menu is loaded Press the EXIT...

Page 48: ...tion Three Platen Grills The left high voltage powers the left upper platen the left lower plate and the middle front and center zones of the lower plate The right high voltage powers the right upper platen the right lower plate the middle upper platen and the middle rear zone of the lower plate Figure 2 38 ...

Page 49: ... Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Middle of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Right Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear P...

Page 50: ...N Lower Front Plate 7 1 Lower Middle Plate 7 1 Lower Rear Plate 7 1 Top Back Platen 5 33 Top Front Platen 5 33 Totals Middle of Grill L1 N L2 N L3 N L1 N L2 N L3 N Lower Front Plate 7 1 Lower Middle Plate 7 1 Lower Rear Plate 7 1 Top Back Platen 5 33 Top Front Platen 5 33 Totals Right Side of Grill L1 N L2 N L1 N L1 N L2 N L1 N Lower Front Plate 7 1 Lower Middle Plate 7 1 Lower Rear Plate 7 1 Top ...

Page 51: ... Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Middle of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Right Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear P...

Page 52: ... Series Grill Cord 1 Cord 2 Left Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Right Side of Grill L1 L2 L2 L3 L1 L3 L1 L2 L2 L3 L1 L3 Lower Front Plate 9 13 Lower Middle Plate 9 13 Lower Rear Plate 9 13 Top Back Platen 6 25 Top Front Platen 6 25 Totals Combined Totals 43 3 47...

Page 53: ...ble 2 5 820 Series Grill Cord 1 Cord 2 Left Side of Grill L1 N L2 N L3 N L1 N L2 N L3 N Lower Front Plate 8 26 Lower Middle Plate 8 26 Lower Rear Plate 8 26 Top Back Platen 5 65 Top Front Platen 5 65 Totals Right Side of Grill L1 N L2 N L3 N L1 N L2 N L3 N Lower Front Plate 8 26 Lower Middle Plate 8 26 Lower Rear Plate 8 26 Top Back Platen 5 65 Top Front Platen 5 65 Totals Combined Totals 22 6 24 ...

Page 54: ...laten is adjusted to be parallel with the lower cook surface This step is referred to as leveling the upper platen It is accomplished by adjusting the four corners of the platen using the 0 255 in GO NO GO gauge X79617 2 Adjust the gap offset Once the platen is properly leveled the gap setting is fine tuned using the gap calibration mode in the control Leveling the Upper Platen 1 Press and hold th...

Page 55: ... it apart and reassemble by threading the screw into the base by one thread and then into the adjustment block by one thread Re gap the grill Insert the 3 16 in hex key wrench into the adjustment screw again and verify that it cannot be turned clockwise If it cannot be turned proceed to the next step Otherwise repeat the corrective measures taken in this step until the screw cannot be turned 12 Cy...

Page 56: ...es Grills Sends 35 psi 241 kPa of compressed air to the air cylinder L Series Grills Sends 45 psi 310 kPa of compressed air to the air cylinder The compressed air in the air cylinder prevents the springs from pulling the platen open and maintains the platen in the closed Cook position When the RAISE button is pressed or a Cook cycle ends the latch solenoid is de energized When the latch solenoid i...

Page 57: ... will need to be returned to the distributorship in order to complete the repair Note The lower plate assembly cannot be removed from the grill without cutting the welds at the bullnose and the backsplash Therefore this procedure must be performed on the machine The flowing illustrations are for clarity of the parts that need modification 1 Remove the necessary right side exterior panels and the l...

Page 58: ... 0 875 in hole to accommodate the new mounting post This will allow the replacement spacer provided in the kit to be properly installed after the center heater has been replaced Figure 2 45 5 Install the new center heater Install the replacement post 076111 Spacer Bottom Platen through the 0 875 in hole and use the orignal mounting nut to tighten the new spacer to the lower plate Note This method ...

Page 59: ...oubleshooting Troubleshooting General Troubleshooting Guide Error Messages Troubleshooting Chart Probe Open Troubleshooting Chart Probe Fail Troubleshooting Chart Clam Still Latched Troubleshooting Chart Clam Did Not Latch Meat Quality Troubleshooting ...

Page 60: ... drop the plate temperature around the thermocouple causing a fault a Inspect operation and inform the operator to spread the product to a uniform thickness Avoid laying product directly over the center of the cook zone where the thermocouples are positioned b Frozen whole muscle product chicken breast may cause this fault if too many are placed on the grill or directly over the thermocouples b In...

Page 61: ... wire connection b Incorrect use of the STANDBY button The STANDBY button may have been pressed twice too quickly b Press the STANDBY button twice with a 1 second delay between presses to lower the platen into the Standby position c Faulty STANDBY button c Replace the STANDBY button 10 The upper platen opens too quickly a The orifice check valve is incorrect or missing a Replace the check valve 11...

Page 62: ... s c Defective motor control board c Replace the motor control board d Control harness is loose or faulty d Replace the control harness e Main display controller is faulty e Replace main display controller f Excessive carbon buildup on the shields f Remove the carbon buildup 14 The product is undercooked or overcooked a The release material sheet is worn a Replace the release sheet b Incorrect coo...

Page 63: ... below freezing 32 F 0 C the freezer set point must be adjusted Note When cooking fresh product increasing the cut in cut out pressures of the compressor pressure switch will not smash the product more The smashing of product is only dependent on the weight of the platen itself 16 The display reads PROBE OPEN Zone ID a The connections are loose and or the thermocouple or motor control board is fau...

Page 64: ...st for continuity through the wire and the switch With the digital multimeter connected manually open and close the switch Replace or reposition the Home switch b If the Home switch and wiring are good the motor control board may be defective b Replace the motor control board c Defective stepper motor c Replace the stepper motor d Defective stepper motor harness d Replace the stepper motor harness...

Page 65: ...ppens the control will turn the heater associated with the bad probe off If the open probe condition goes away the control will return to the Idle mode The PROBE OPEN error message may be canceled by pressing any key on the display If there is a TOP TEMP probe open condition flat menu item Cook cycles may be started but clam menu item Cook cycles are not allowed To troubleshoot check the following...

Page 66: ...hen the platen moves down and the control determines that the motor has not moved off the Home switch or the Home switch is stuck in one position When the control estimates that the motor has moved 150 inches off the Home switch and the Home switch has not opened the control should indicate a HOME SWITCH STUCK ON error message and condition The alarm is canceled by a key press anywhere on the disp...

Page 67: ...TROUBLESHOOTING 3 9 Model 810 812 820 822 828 Series Troubleshooting 3 Troubleshooting Chart Probe Open ...

Page 68: ...3 10 TROUBLESHOOTING Model 810 812 820 822 828 Series Troubleshooting 3 Troubleshooting Chart Probe Fail ...

Page 69: ...TROUBLESHOOTING 3 11 Model 810 812 820 822 828 Series Troubleshooting 3 Troubleshooting Chart Clam Still Latched ...

Page 70: ...3 12 TROUBLESHOOTING Model 810 812 820 822 828 Series Troubleshooting 3 Troubleshooting Chart Clam Did Not Latch ...

Page 71: ...l sheet b Rotate the release sheets daily and replace the release sheets when worn c Improper cook times c Set the time as instructed in the Operator s Manual d Improper cook temperatures d Set proper temperatures and calibrate the grill 2 Overcooked a Incorrect cook times a Set time as instructed in the Operator s Manual b Improper meat removal b Remove meat as instructed in the Operator s Manual...

Page 72: ...3 14 TROUBLESHOOTING Model 810 812 820 822 828 Series Troubleshooting 3 Notes ...

Page 73: ...Section 4 4 1 Model 810 812 820 822 828 Series Parts Parts Warranty Explanation Service Parts Accessories ...

Page 74: ...re performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse Class 103 Parts The warranty for new equipment parts is one year from the original date of unit installation with a replacement parts warranty of three months Class 212 Parts The warranty for new equipment parts is two years from the original date of unit installation with a replacement ...

Page 75: ...PARTS 4 3 Model 810 812 820 822 828 Series Parts 4 Notes ...

Page 76: ...4 4 PARTS Model 810 812 820 822 828 Series Parts 4 4 Service Parts C810 Exploded View Figure 4 1 6 27 26 3 9 3 25 3 1 4 14 23 24 17 18 19 20 21 22 5 11 12 13 3 7 3 2 6 9 8 3 16 15 10 ...

Page 77: ...1 2 12 Steel 073594 11 Caster 5 7 5 8 Stem 078377 12 Compressor A Air Complete See page 4 36 X72724 27 13 Caster Grill 5 Swivel w Lock 073240 14 Control A Lower Complete See page 4 52 X73439 Item Description Part No 15 Control A Upper Complete See page 4 50 X72827 22 16 Panel A Front Lower X73979 17 Switch Rocker DPST 10A 076989 WP 18 Kit A Grill Control X73474 SER 19 Cover A USB 068583 20 Guard L...

Page 78: ...4 6 PARTS Model 810 812 820 822 828 Series Parts 4 4 L810 G810 Exploded View Figure 4 2 2 3 4 6 5 11 12 13 14 15 3 7 8 9 23 17 18 19 1 26 27 6 3 9 3 22 21 20 24 16 25 3 10 3 ...

Page 79: ...HWH 039381 10 Nut Jam 1 1 2 12 Steel 073594 11 Caster 5 7 5 8 Stem Rigid 078377 12 Compressor A Air See page 4 36 X72724 27 13 Caster 5 7 5 8 w Lock 073240 14 Control A Lower See page 4 52 X73439 SER Item Description Part No 15 Control A Upper See page 4 50 X72827 22 16 Panel A Front Lower X73979 17 Switch Rocker DPST 10A 076989 WP 18 Kit A Grill Control X73474 SER 19 Cover A USB 068583 20 Guard L...

Page 80: ...4 8 PARTS Model 810 812 820 822 828 Series Parts 4 4 C812 Exploded View Figure 4 3 3 10 11 3 12 3 1 14 13 9 7 6 5 17 16 3 3 19 22 27 26 25 24 3 9 1 2 4 3 23 20 21 18 8 15 ...

Page 81: ...81 10 Panel Side Upper Right 073989 11 Slide Grease Can Right 069935 12 Panel Side Lower Right 073991 13 Nut Jam 1 1 2 12 Steel 073594 14 Caster 5 7 5 8 Stem 078377 15 Compressor A See page 4 36 X73687 27 Item Description Part No 16 Caster Grill 5 Swivel w Lock 073240 17 Control A Lower See page 4 53 X73704 18 Control A Upper See page 4 50 X73691 22 19 Panel A Front Lower X73979 20 Switch Rocker D...

Page 82: ...4 10 PARTS Model 810 812 820 822 828 Series Parts 4 4 L812 Exploded View Figure 4 4 3 2 1 4 5 3 9 23 22 24 25 26 27 28 21 20 19 3 3 17 16 1 3 12 3 11 10 3 7 6 9 8 13 15 14 18 ...

Page 83: ...H 039381 10 Panel Side Upper Right 073989 11 Slide A Can Grease R X83853 12 Panel Side Lower Right 073991 13 Nut Jam 1 1 2 12 Steel 073594 14 Caster 5 7 5 8 Stem Rigid 078377 15 Compressor A Air X73687 27 Item Description Part No 16 Caster 5 7 5 8 Swivel w Lock 073240 17 Control A Lower X73704 18 Control A Upper X73691 22 19 Panel A Front Lower X73979 20 Switch Rocker DPST 10A 076989 WP 21 Kit A G...

Page 84: ...4 12 PARTS Model 810 812 820 822 828 Series Parts 4 4 C820 Exploded View Figure 4 5 3 9 10 11 3 12 3 1 17 3 19 3 20 21 22 23 24 25 26 27 5 1 2 3 3 6 4 7 8 15 16 14 18 13 5 ...

Page 85: ...ack Service 069656 10 Panel Side Upper Right 073989 11 Slide Grease Can Right 069935 12 Panel Side Lower Right 073991 13 Nut Jam 1 1 2 12 Steel 073594 14 Caster 5 7 5 8 Stem 078377 Item Description Part No 15 Compressor A See page 4 40 X73551 27 16 Control A X73579 27 17 Caster Grill 5 Swivel w Lock 073240 18 Control A Motor X73578 19 Panel A Front Lower X69660 20 Kit A Grill Control X73474 SER 21...

Page 86: ...4 14 PARTS Model 810 812 820 822 828 Series Parts 4 4 L820 G820 Exploded View Figure 4 6 3 9 3 10 11 3 12 3 1 3 19 3 20 21 22 23 26 27 25 24 3 5 4 7 6 17 14 15 5 8 2 1 16 18 13 ...

Page 87: ...ck Service 069656 10 Panel Side Upper RT 073989 11 Slide A Can Grease R X83853 12 Panel Side Lower Right 073991 13 Nut Jam 1 1 2 12 Steel 073594 14 Caster 5 7 5 8 Stem Rigid 078377 Item Description Part No 15 Compressor A See page 4 38 X73551 27 16 Control A See page 4 54 X73579 27 17 Caster 5 7 5 8 Swivel w Lock 073240 18 Control Motor Grill X73279 SER 19 Panel A Front Lower X69660 20 Kit A Grill...

Page 88: ...4 16 PARTS Model 810 812 820 822 828 Series Parts 4 4 C822 Exploded View Figure 4 7 3 9 11 3 13 16 17 15 12 3 1 18 3 20 21 22 28 27 6 8 7 4 26 25 24 23 3 5 1 2 3 19 5 10 14 ...

Page 89: ...Side Upper Right 073989 11 Slide Grease Can Right 069935 12 Panel Side Lower Right 073991 13 Accumulator A X73565 14 Nut Jam 1 1 2 12 Steel 073594 15 Caster 5 7 5 8 Stem 078377 Item Description Part No 16 Compressor A See page 4 40 X73551 27R 17 Control A See page 4 55 X73579 27R 18 Caster Grill 5 Swivel w Lock 073240 19 Control A Motor See page 4 56 X73578 R 20 Panel A Front Lower X69660 21 Kit A...

Page 90: ...4 18 PARTS Model 810 812 820 822 828 Series Parts 4 4 L822 Exploded View Figure 4 8 9 3 8 7 10 11 3 13 15 16 17 12 3 1 18 3 20 21 22 23 24 27 28 25 26 6 3 5 4 1 2 3 5 19 14 ...

Page 91: ... Slide A Can Grease R X83853 12 Panel Side Lower Right 073991 13 Accumulator A See page 4 44 X73565 14 Nut Jam 1 1 2 12 Steel 073594 15 Caster 5 7 5 8 Stem 078377 Item Description Part No 16 Compressor A See page 4 40 X73551 27R 17 Control A See page 4 55 X73579 27R 18 Caster Grill 5 Swivel w Lock 073240 19 Control A Motor See page 4 56 X73578 R 19a Control Motor Grill X73279 SER 20 Panel A Front ...

Page 92: ...4 20 PARTS Model 810 812 820 822 828 Series Parts 4 4 L828 G828 Exploded View Figure 4 9 1 3 3 14 13 15 16 3 8 2 7 1 9 12 10 3 18 19 20 22 25 4 3 5 24 21 23 3 11 11 6 17 ...

Page 93: ... SER 8 Panel Rear 082021 9 Panel Side Upper R 081982 10 Panel Side Right 081980 11 Panel Grease Can Retainer 082020 12 Caster 5 7 5 8 Stem 081971 13 Compressor A See page 4 42 X80060 27 Item Description Part No 14 Lock Wheel 076522 15 Control A See page 4 57 X69951 27 16 Caster 5 7 5 8 Stem Brake 081974 17 Control A Motor See page 4 56 X80058 18 Panel A Front Lower X81951 19 Kit A Grill Control X7...

Page 94: ...4 22 PARTS Model 810 812 820 822 828 Series Parts 4 4 Platen A Service X73730 23 C810 C812 Figure 4 10 15 14 13 12 10 9 8 7 5 4 6 24 23 6 8 20 22 21 17 18 19 15 3 2 1 16 11 ...

Page 95: ...oud Outer 072466 9 Shroud A Platen X72835 10 Sealant Gore Tex R700033 11 Cable Platen F Rear 073251 12 Kit A ADJ REPL See page 4 31 X74232 SER 13 Screw 12 24X1 2 Torx Drive 058720 Item Description Part No 14 Washer 1 4 EXT Tooth LOC 000656 15 Kit A ADJ REPL See page 4 32 X74233 SER 16 Thermocouple K Type SS Braid 079622 17 Control Limit w Screws 078721 18 Screw 8 32X5 16 SLTD Round 017552 19 Cable...

Page 96: ...4 24 PARTS Model 810 812 820 822 828 Series Parts 4 4 Platen A Service X73741 23 C820 C822 Figure 4 11 5 4 6 10 16 15 8 16 12 13 14 17 9 18 21 20 19 22 23 24 7 3 2 1 11 10 ...

Page 97: ...s 078721 10 Adjuster A REPL LF RR See page 4 31 X74232 SER 11 Nut 10 32 Hex Machine Screw 038599 12 Washer 10 FLAT 18 8 SS 037841 13 Adjuster A REPL RF LR See page 4 32 X74233 SER Item Description Part No 14 Sealant Gore Tex R700033 15 Cable Platen F Rear 073251 16 Thermocouple K Type SS 079622 17 Cable Platen Front 073252 18 O ring 1 1 16OD X 103W 052733 118 19 Shield Plate Tube 072467 20 Shield ...

Page 98: ... PARTS Model 810 812 820 822 828 Series Parts 4 4 Platen A Service X81941 23 G810 G820 G828 Figure 4 12 5 6 7 8 9 3 2 27 10 4 9 1 26 12 4 13 14 8 5 16 16a 17 17a 18 19 20 21 22 23 16 16a 17a 17 24 25 11 15 ...

Page 99: ...20 11 Washer 1 4 EXT Tooth 000656 12 Screw 10 32X7 16 LAT HD 065717 13 Shroud A Platen X80585 14 O ring 1 1 16OD X 103 W 052733 118 15 Shield Coupling Front 072926 Item Description Part No 16 Adjuster A REPL RF LR X74233 SER 16a Base Adjuster 3 8 24 LR RF 072501 SER 17 Adjuster A REPL LF RR X74232 SER 17a Base Adjuster 3 8 24 LF RR 072500 SER 18 Screw 10 32 X 1 4 SOC Head 073254 19 Nut 10 32 Hex M...

Page 100: ...Model 810 812 820 822 828 Series Parts 4 4 Platen A 2600W 208V X80580SER1 L810 L812 L820 L822 L828 Figure 4 13 27 2 3 5 6 7 8 9 4 10 11 9 12 4 14 8 5 25 16 16a 17 17a 18 19 20 21 22 23 16 16a 17a 17 24 1 26 13 15 ...

Page 101: ...orx 058720 11 Washer 1 4 EXT Tooth 000656 12 Screw 10 32X7 16 LAT HD 065717 13 Shroud A Platen X80585 14 O ring 1 1 16OD X 103 W 052733 118 15 Shield Coupling Front 072926 Item Description Part No 16 Adjuster A REPL RF LR X74233 SER 16a Base Adjuster 3 8 24 LR RF 072501 SER 17 Adjuster A REPL LF RR X74232 SER 17a Base Adjuster 3 8 24 LF RR 072500 SER 18 Screw 10 32 X 1 4 SOC Head 073254 19 Nut 10 ...

Page 102: ...rts 4 4 Cover A Platen X80589 G810 L810 L812 G820 L820 L822 L828 Figure 4 14 4 3 2 1 Item Description Part No 1 Bar A Release Material X80592 2 Cover A Platen X80590 Item Description Part No 3 Screw Shoulder 072849 4 Nut 10 32 Flange Locknut 020983 ...

Page 103: ...4232 SER Figure 4 15 Item Description Part No 1 Screw Shoulder 3 8X3 1 4 052010 2 Screw Adjuster Lock 081352 3 Screw 3 8 24 Gap Adjuster 072499 4 Block Gap Adjust 3 8 24 072502 5 Screw 5 16 18X3 4 Socket Head 052058 6 Base Adjuster 3 8 24 LF RR 072500 SER 6 5 4 3 2 1 ...

Page 104: ...74233 SER Figure 4 16 Item Description Part No 1 Screw Shoulder 3 8X3 1 4 052010 2 Screw Adjuster Lock 081352 3 Screw 3 8 24 Gap Adjuster 072499 4 Block Gap Adjust 3 8 24 072502 5 Screw 5 16 18X3 4 Socket Head 052058 6 Base Adjuster 3 8 24 LR RF 072501 SER 6 5 4 1 3 2 ...

Page 105: ... 0 627ID X 12W Oil 052394 4 Screw 8 32X3 8 Hex Cap 024195 5 Motor Gear w CONN 080603 6 Actuator Home Switch 079792 7 Pulley Platen Right 073248 R 8 Bracket Retaining Pulley Cable 073714 Item Description Part No 9 Screw 10 32X3 8 Serrated 075985 10 Pulley 2 3 16 Dia X 063 070641 11 Nut 1 4 20 Flange Lock 017523 12 Screw Shoulder 5 16 X 1 082278 13 Screw 4 40X5 8 SLTD Round 039508 14 Switch Pushbutt...

Page 106: ... 3 4 X 15 16 077042 2 E ring 3 4 Steel 077046 3 Bearing 0 753 X 1 000 X 2 000 072541 4 Pin Spring Upper 072542 5 Bearing 3 4 ID Self Align 078730 6 Spring Extension Latch 072617 Item Description Part No 7 Bracket Pivot 076451 8 Cylinder Air 6IN Stroke 079160 9 Screw Eye 3 8 16X1 Bolt 074397 10 Nut 3 8 16 Whiz Flange LOC 017329 11 Clevis Rod 1 2 20 THD 079777 ...

Page 107: ...e 5 8 X 15 16 080648 2 E ring 5 8 External Steel 070816 3 Bearing 0 628 X 0 813 X 2 000 080647 4 Pin Spring Upper 080646 5 Bearing 3 4 ID Self Align 078730 6 Spring Extension Latch 080649 Item Description Part No 7 Bracket Pivot 076451 8 Cylinder Air 6 Stroke 079160 9 Screw Eye 3 8 16X1 Bolt 074397 10 Nut 3 8 16 Flange Lock 017329 11 Clevis Rod 1 2 20 THD 079777 ...

Page 108: ... X 1 4 MPT X 1 4 021277 6 Valve Check 1 4 MP 020959 7 Nut 3 8 16 Flange Lock 017329 8 Compressor Air 230 V 032129SER2 9 Varistor A 230 VAC w 10 X51733 C 10 Tank Accumulator 10 LB 078820 Item Description Part No 11 Plug 1 4 MP Brass 027747 12 Fitting HI Temp 1 4X1 4 OD 058771 2 13 Tube Teflon 188IDX 250 OD R403022 14 Washer 8 EXT Tooth LOC 000964 15 Screw 8 32 X 3 8 SLTD 007544 16 Tee HI Temp 1 4X1...

Page 109: ... Hole 7 8 Dia Black 010077 6 Valve Check 1 4MP 020959 7 Nut 3 8 16 Flange Lock 017329 8 Varistor A 230VAC w 10 X51733 C 9 Compressor Air 230V 032129SER2 10 Tank Accumulator 10lb 078820 Item Description Part No 11 Plug 1 4MP Brass 027747 12 Fitting HI Temp 1 4X1 4 OD 058771 2 13 Tube 188ID X 250OD 058924 32 14 Screw 8 32 X 3 8 SLTD 007544 15 Washer 8 EXT Tooth LOC 000964 16 Screw 10 32X1 3 4 SLTD 0...

Page 110: ...4 38 PARTS Model 810 812 820 822 828 Series Parts 4 4 Compressor A X73551 27 C820 L820 G820 Figure 4 22 10 13 12 14 3 15 17 18 7 19 9 20 7 11 9 7 5 3 2 1 22 7 6 4 21 8 ...

Page 111: ... HWH 039381 7 Tube 188 ID X 250 OD 058924 XX 8 Fitting Swivel Elbow 1 4 072695 6 9 Adapter HI Temp 1 4X1 4 OD 058769 2 10 Plug 1 4 NPT Parker 065156 6 11 Cross 1 4 FPT 1 562 SQ 077339 M Item Description Part No 12 Valve Check 1 4MP 020959 13 Elbow 1 4PT Street Brass 035573 14 Compressor Air 032129 27 15 Screw 8 32X3 8 SLTD Round 007544 16 Nut 10 32 Small Pattern SS 059663 17 Screw 10 32X1 3 4 SLTD...

Page 112: ...4 40 PARTS Model 810 812 820 822 828 Series Parts 4 4 Compressor A X73551 27R C822 L822 Figure 4 23 10 13 12 14 3 15 17 18 7 19 20 9 7 21 1 2 3 5 6 7 11 22 4 16 8 9 ...

Page 113: ...e 188 ID X 250 OD 058924 XX 8 Fitting Swivel Elbow 1 4 072695 6 9 Adapter HI Temp 1 4X1 4 OD 058769 2 10 Plug 1 4 NPT Parker VS219P 065156 6 11 Cross 1 4 FPT 1 562 SQ 077339 M Item Description Part No 12 Valve Check 1 4MP 020959 13 Elbow 1 4PT Street Brass 035573 14 Compressor Air 032129 27 15 Screw 8 32X3 8 SLTD Round 007544 16 Nut 10 32 Small Pattern SS 059663 17 Screw 10 32X1 3 4 SLTD 013195 18...

Page 114: ...4 42 PARTS Model 810 812 820 822 828 Series Parts 4 4 Compressor A X80060 27 L828 G828 Figure 4 24 18 14 19 20 22 23 2 9 8 7 10 6 5 4 1 16 17 4 12 11 15 14 13 3 21 ...

Page 115: ... Screw 10 32X3 8 UNSL HWH 039381 9 Manifold A 083762 10 Nut 10 32 Small Pattern SS 059663 11 Elbow 1 4 X 1 4 True Seal 073607 12 Tee HI Temp 1 4X1 4 OD 058770 2 Item Description Part No 13 Nut 8 32 Hex M S Nut Small 000969 14 Washer 8 EXT Tooth Lock 000964 15 Plug 1 4 MP Brass 027747 16 Fitting Swivel Elbow 1 4 072695 6 17 Screw 10 32X 3 4 SLTD 013195 18 Screw 8 32X3 8 SLTD Round 007544 19 Compres...

Page 116: ... A X73565 G820 L820 L822 Figure 4 25 2 1 5 4 3 Item Description Part No 1 Tank Accumulator 10 lb 078820 2 Plug 1 4MP Brass 027747 3 Fitting 1 4 MPTX1 4 OD Tube 90 052560 2 Item Description Part No 4 Screw 10 32X3 8 UNSL HWH 039381 5 Nut 3 8 16 Whiz Flange Lock 017329 ...

Page 117: ...PARTS 4 45 Model 810 812 820 822 828 Series Parts 4 Control A Switch X73982 C810 L810 C812 L812 Figure 4 26 1 2 8 6 6 3 4 5 7 7 5 8 5 7 10 12 11 9 10 4 9 ...

Page 118: ... 2 Plug A USB Cable 073808 3 Switch Rocker DPST 10 A 076989 WP 4 Connector Mate Lock 3 044823 5 Bushing Snap 11 16 ID X 7 8 010548 6 Button Operator Black 076012 Item Description Part No 7 Block Contact 1 NO 076013 8 Button Operator Red 076011 9 Washer 8 Ext Tooth Lock 000964 10 Nut 8 32 Hex M S Nut Small 000969 11 Gasket Control 072914 12 Kit A Grill Control X73474 SER ...

Page 119: ...PARTS 4 47 Model 810 812 820 822 828 Series Parts 4 Control A Switch X80622 C820 L820 G820 C822 Figure 4 27 11 12 10 9 7 3 6 7 8 5 1 2 3 4 3 4 ...

Page 120: ...068583 2 Plug A USB Cable 073808 3 Button Operator Red 076011 4 Button Operator Black 076012 5 Switch Rocker DPST 10A 076989 WP 6 Bushing Snap 11 16 ID X 7 8 010548 Item Description Part No 7 Block Contact 1 NO 076013 8 Connector Mate Lock 3 044823 9 Gasket Control 072914 10 Kit A Grill Control X73474 SER 11 Nut 8 32 Hex M S Nut 000969 12 Washer 8 Ext Tooth LOC 000964 ...

Page 121: ... Corcom 6EH1 040140 001 4 Bushing Snap 11 16 ID X 7 8 010548 5 Relay 3P 50A 208 240 Coil 051890 27 6 Lug Grounding 4 14 GA Wire 017667 7 Nut 10 32 Flange Locknut 020983 8 Filter A WHT BLK X79256 9 Harness SSR to I O 072626 Item Description Part No 10 Block Terminal 1P 073423 11 Harness Compressor 073422 12 Block Terminal 2P 25 SPD 051644 13 Harness Switch 073663 14 Screw 8 32X3 8 UNSLTD Hex 041951...

Page 122: ...4 50 PARTS Model 810 812 820 822 828 Series Parts 4 4 Control A Upper X73691 22 C812 L812 Figure 4 29 3 4 5 6 9 13 14 15 2 17 16 2 6 11 2 2 10 19 18 20 1 2 2 2 7 8 12 2 5 2 11 7 8 ...

Page 123: ...051890 27 6 Lug Grounding 4 14GA Wire 017667 7 Nut 1 4 20 WHIZ Flange LOC 017523 8 Screw 1 4 20 X 5 8 Serrated 017522 9 Relay SS 25A Non Alarm 074210 02 10 Screw 8 32 X 3 8 Hex Wash 041951 Item Description Part No 11 Filter A WHT BLK X79256 12 Block Terminal 1P 073423 13 Harness Compressor 073422 14 Harness Switch 073663 15 Block Terminal 2P 25 SPD 051644 16 Bracket Fuse 079867 17 Holder Fuse 15A ...

Page 124: ...4 30 1 1 2 1 4 4 6 5 4 7 3 Item Description Part No 1 Harness Touch Control 073369 2 Control Motor Grill X73279 SER 3 Screw 6 32X5 8 UNSLTD 041363 4 Harness PCB GR Switch 072529 Item Description Part No 5 Block Terminal 1P 073423 6 Screw 8 X 1 2 SLTD Hex Wash 075763 7 Harness A Comp Valve X72743 ...

Page 125: ...ure 4 31 1 2 3 4 5 6 7 Item Description Part No 1 Control Motor Grill X73279 SER 2 Harness A Comp Valve X73703 3 Harness Touch Control 073369 4 Screw 6 32X5 8 UNSLTD 041363 Item Description Part No 5 Block Terminal 1P 073423 6 Screw 8X1 2 SLTD Hex Wash 075763 7 Harness PCB GR Switch 072529 ...

Page 126: ...PD 073033 2 Screw 8X1 2 SLTD Hex Wash 075763 3 Block Terminal 1P 073423 4 Screw 1 4 20X5 8 Serrated 017522 5 Lug Grounding 4 14 Gauge 017667 6 Contactor 60A 3PH 208 240 070741 7 Relay SS 25A No Alarm 074210 02 Item Description Part No 8 Screw 10 32X1 2 Serrated 020982 9 Filter A WHT BLK X79256 10 Trans 100VA 120 208 240 PRI 079800 11 Filter Corcom 6EH1 040140 001 Harness SSR To I O 073701 Harness ...

Page 127: ... X 1 2 SLTD Hex Wash 075763 3 Block Terminal 1P 073423 4 Screw 1 4 20X5 8 Serrated 017522 5 Lug Grounding 4 14 Gauge 017667 6 Contactor 60 A 3 PH 208 240 070741 7 Relay SS 25A No Alarm 074210 02 Item Description Part No 8 Screw 10 32X1 2 Serrated 020982 9 Filter A WHT BLK X79256 10 Trans 100VA 120 208 240 PRI 079800 11 Filter Corcom 6EH1 040140 001 Harness SSR to I O 073701 Harness SSR to I O 0737...

Page 128: ...scription Part No 1 Control Motor Grill X73279 SER 2 Screw 6 32X5 8 Unslotted 041363 3 Harness Touch Control 073369 4 Harness PCB GR Switch 072529 5 Bushing Snap 1 5 16 ID 017008 Item Description Part No 6 Holder Fuse 15A 250V 076299 7 Screw 8X1 2 SLTD Hex Wash 075763 8 Bushing Snap 1 5 8ID X 2 OD 043637 9 Harness A Comp Valve X73703 R ...

Page 129: ...Alarm 074210 02 2 Screw 10 32X5 8 UN SL HWH 039382 3 Trans 100VA 120 208 240 PRI 079800 4 Screw 8X1 2 SLTD Hex Wash 075763 5 Screw 1 4 20X5 8 Serrated 017522 6 Block Terminal 1P 073423 Item Description Part No 7 Block Terminal 2P 25 073033 8 Contactor 60A 3PH 208 240 070741 9 Filter A WHT BLK X79256 10 Filter Corcom 6EH1 040140 001 Harness SSR to I O 073701 Harness Switch 073728 ...

Page 130: ...8 L828 G828 Figure 4 36 Not Shown 1 2 3 4 Item Description Part No 1 Control Motor Grill X73279 SER 2 Screw 6 32X5 8 UNSLTD 041363 3 Socket 084 OD 14 20 AWG 021625 Item Description Part No 4 Bushing Snap 1 5 16ID 017008 Harness PCB GR Switch 072529 Harness Touch Control 073369 ...

Page 131: ... Valve Solenoid 3 Way 12 VDC 072695 1 2 Screw M3X0 5 072695 10 3 Fitting Swivel Elbow 1 4 072695 5 4 Fitting Diffuser 072695 8 5 Fitting Swivel Elbow 1 4 072695 6 Item Description Part No 6 Connector Mate Lock 6 028594 7 Valve Pressure Relief 80 psi 072695 12 8 Regulator Pressure 0 120 psi 072695 2 9 Gauge 130 PSI 1 8 MPT Back 072695 3 ...

Page 132: ...Part No 1 Valve Solenoid 3 Way 12 VDC 072695 1 2 Screw M3X0 5 072695 10 3 Fitting Swivel Elbow 1 4 072695 5 4 Fitting Diffuser 072695 8 5 Fitting Swivel Elbow 1 4 072695 6 Item Description Part No 6 Connector Mate Lock 4 500534 7 Valve Pressure Relief 80 psi 072695 12 8 Regulator Pressure 0 120 psi 072695 2 9 Gauge 130 psi 1 8 MPT Back 072695 3 ...

Page 133: ...on Part No 1 Valve Solenoid 3 Way 12 072695 1 2 Screw M3X0 5 072695 10 3 Fitting Swivel Elbow 1 4 072695 5 4 Fitting Diffuser 1 4 MPT 072695 8 Item Description Part No 5 Fitting Swivel Elbow 1 4 072695 6 6 Valve Pressure Relief 80 psi 072695 12 7 Regulator Press 0 120 psi 072695 2 8 Gauge 130 psi 1 8 MPT Back 072695 3 ...

Page 134: ...2 C820 G820 C822 073442 2 Scraper Teflon Wiper 075887 3 Strip Replacement 075888 4 Cleaner Stera Sheen Case of 6 1qt Bottles 073160 5 Sheet Release Box of 9 L810 L812 L820 L822 080595 6 Retainer Sheet Release Retention Bar C810 C812 C820 G820 C822 072845 Item Description Part No 7 Retainer Sheet Release Retention Bar L810 L812 L820 L822 080594 8 Clip Release Material w TAB 072673 9 Holder Cleaning...

Page 135: ...Section 5 5 1 Model 810 812 820 822 828 Series Parts List Parts List C810 L810 and G810 C812 and L812 C820 L820 and G820 C822 and L822 L828 and G828 ...

Page 136: ...0592 3 3 103 Platen Cover Nut 10 32 Whiz Flange Locknut 020983 2 2 000 Screw Shoulder 10 32X1 4X 125L 072849 4 4 103 Bar Belly 11 12 13 14 15 075663 SP 1 1 1 103 Washer 3 8 USS Flat CR3 000653 2 2 2 000 Screw 3 8 16X1 Hex Head Cap 079145 2 2 2 000 Base Adjuster 3 8 24 LF RR 072500 SER 6 6 6 103 Base Adjuster 3 8 24 LR RF 072501 SER 6 6 6 103 Bearing Flange 3 4 X 15 16 077042 12 000 Bearing 753 X 1...

Page 137: ...HEM X80925 2 2 2 103 Slide Grease Can C810 R 069935 1 1 103 5 2012 Replaces X73944 Slide Grease Can C810 L 069936 1 1 103 Slide A Can Grease L811 R X83853 1 103 Slide A Can Grease L811 L X83854 1 103 Caster 5 7 5 8 Stem 078377 2 2 2 103 Caster Grill 5 in Swivel w Lock 073240 2 2 2 103 Cleaner Stera Sheen 6 1 QT CS 073160 1 1 1 000 1 quart sample sent with equipment Clevis Rod 1 2 20 THD 079777 3 3...

Page 138: ...HI Temp 1 4x1 4 OD 058770 2 1 1 1 103 Tee 1 4FPT X 1 4MPT X 1 4FPT 021277 1 1 1 103 Tube Teflon 0 188I D X 0 250OD R403022 20 20 20 000 Valve Check 1 4MP 020959 1 1 1 103 Varistor A 230VAC w 10 SPA X51733 C 2 2 2 103 Varistor 280VAC RMS 17 mm Dia 030036 2 2 2 103 Connector Mate Lock 3 Cir Pin 044823 4 4 4 103 Panel A Light Box Blocks Control Grill Touch Pad 073474 312 See Kit A Grill Control X7347...

Page 139: ... Filter Corcom 6EH1 040140 001 3 3 3 103 Fitting HI Temp 1 4X1 4 OD 90 058771 2 1 7 1 103 Replaces 052560 2 4 16 14 Fitting Swivel Elbow 1 4 OD TB 072695 5 3 3 3 103 Manifold replaces 073129 5 Fitting Swivel Elbow 1 4 OD TB 072695 6 1 1 1 103 Manifold replaces 073129 6 Form Quality Report by Fax 065712 1 1 1 000 Fuse 7 AMP MDQ 7 079837 070 1 1 1 000 Holder Fuse 15 A 250 V 076299 1 1 1 103 Gasket G...

Page 140: ...rain Cable 074948 1 1 1 103 Kit A Grill Control GEN MRKT X73474 SER 3 3 3 312 Gasket Control 072914 3 3 3 000 Kit A Grease Shield X78330 SER 3 3 3 103 Shield Grease 078285 6 6 6 103 Fastener Snap in 1 4X15 16 078329 24 24 24 000 Kit A Home Switch C810 X82265 3 3 3 103 M1054104 and prior replaces Home switch Label Elec Caution 075484 1 1 1 000 Label Warn Grill MCD AUTH SVC 072658 3 3 3 000 Man Oper...

Page 141: ... 052733 120 12 12 12 000 Rear Platen Arm replaces 073247 O ring 1 1 16OD X 103W 052733 118 6 6 6 000 Panel A Back Service C810 X73995 1 1 1 103 Panel A Center Shroud X73331 1 1 1 103 Panel A Front Lower C810 X73979 1 1 1 103 Panel A Light C810 X73983 1 1 1 103 Panel Side Lower C810 Right 073991 1 1 1 103 Panel Side Lower C810 Left 073992 1 1 1 103 Panel Side Upper LT C810 073990 1 1 1 103 Panel Si...

Page 142: ...gulator Pressure 0 120 psi 072695 2 1 1 1 103 Relay 3P 50A 208 240 Coil 051890 27 2 2 2 103 Relay SS 25A Non Alarm 240 VAC 074210 02 15 15 15 103 Retainer Sheet Release 072845 3 103 Retainer Sheet Release L810 080594 3 3 000 Scraper A Groove QS12 R X79246 1 000 Scraper A Groove QS24 M X79668 1 000 Scraper Teflon Wiper 075887 1 1 1 000 Strip Replacement 075888 1 1 1 000 Screw 3 8 16X1 Hex Head Cap ...

Page 143: ... 3 8X3 1 4 052010 12 12 12 103 Screw Shoulder 10 32X1 4X 125L 072849 6 6 6 103 Screw Shoulder 5 16X 1 073249 6 103 Screw Shoulder 5 16 X 1 082278 6 6 103 Seal Arm 079952 6 6 6 000 Arm Backsplash Sealant Gore Tex 1 4 Uncomp R700033 16 16 16 000 Sealant Joint 1 2 IN Teadit R70003 4 4 4 000 Sealant Joint 065 THK X 50 W R700032 27 27 27 000 Platen Sheet Release Box 9 GEN MRK 073442 1 000 Retainer Shee...

Page 144: ...tension Latch C 080649 12 12 000 Pin Spring Upper C810 080646 6 6 000 Switch A Latch X72852 SER 3 103 Switch Screw Terminal 075780 3 103 Switch A Latch Left C81 X73656 1 1 103 Switch Screw Terminal 075780 1 1 103 Switch A Latch Middle C811 X73657 1 1 103 Switch Screw Terminal 075780 1 1 103 Switch A Latch Right C8 X73658 1 1 103 Switch Screw Terminal 075780 1 1 103 Switch Home Position 073764 103 ...

Page 145: ...3 Trim Corner C810 Right 073973 1 1 1 103 Trim Corner C810 Left 073974 1 1 1 103 Trim Corner C810 Right 073987 1 1 1 103 Trim Corner C810 Left 073988 1 1 1 103 Tube 170ID X 250OD R403021 10 10 000 Air Compressor Tube Teflon 188IDX 250OD R403022 12 20 12 000 Replaces R403021 1 10 14 Valve Check w 69 Orifice 078332 3 3 3 103 Valve Check 1 4MP 020959 1 1 1 103 Air Compressor Valve Pressure Relief 80 ...

Page 146: ...C811 J X73404 1 000 Man Oper 810 Jack in Box 073453 M 1 000 Kit A Grill Control JIB X73274 SER 3 312 L81023GWWD 208V 60HZ 3PH Electric ROHS Compliant Wendy s Description Part Number C810 Qty L810 Qty G810 Qty Warr Class Remarks Bin A Tool Storage X73829 1 103 Guard Lense 075288 3 103 Holder Pad Cleaning 073736 1 000 Kit A Grill Control Wendy s X80691 SER 3 312 Label Control Panel INTL 075699SYM3 1...

Page 147: ...31 1 1 1 103 Control HI Limit 550F NO 074165 12 12 12 103 Diagram Wiring C810 073479 75 1 1 1 000 Filter 2 Pole 072887 1 1 1 103 Filter A WHT BLK X72727 40 1 1 1 103 Filter A M22E WHT BLK X79256 1 1 1 103 Filter Corcom 2VR1 032567 3 3 3 103 Fitting HI Temp 1 4X1 4 OD 90 058771 2 1 7 7 103 Replaces 052560 2 4 16 14 Fuse 4 AMP BK MDL 4 R 079837 040 1 1 1 000 Guard Lense 075288 3 3 3 103 Guide Patty ...

Page 148: ... Bracket A Upper Mounting X83316 6 103 Bracket A Weight Mount L X83319 3 103 Bracket A Weight Mount R X83317 3 103 Bracket Cable L811 083358 3 103 Bracket Compressor C845 072996 1 103 Bracket Lower Mount 082882 1 103 Insulator L811 083417 3 000 Manifold A Heavy 072695 SP 1 103 Fitting Swivel Elbow 1 4 OD 072695 5 3 103 Fitting Swivel Elbow 1 4 OD 072695 6 1 103 Fitting Diffuser 1 4 MPT 072695 8 1 ...

Page 149: ...3 103 Spring Extension Latch L 080649 18 000 Switch Pressure 240V 3HP 083052 1 103 Tube Teflon 188IDX 250OD R403022 18 000 Weight Platen 082883 3 103 Weight Platen 082885 3 103 Weight Platen 082886 6 103 Tool Description Part Number C810 Qty L810 Qty G810 Qty Warr Class Remarks Gauge A Gap USA Regular X79617 L81023GWMM 208V 60HZ 3PH Electric ROHS Compliant Heavy Platen Description Part Number C810...

Page 150: ... 3 8 16X1 Hex Head Cap 079145 2 2 000 Base Adjuster 3 8 24 LF RR 072500 SER 4 4 103 Base Adjuster 3 8 24 LR RF 072501 SER 4 4 103 Bearing Flange 3 4 X 15 16 077042 8 000 Bearing Flange 5 8 X 15 1 080648 8 103 Bearing 753 X 1 000 X 2 000 072541 4 000 Bearing 628 X 813 X 2 0 080647 4 000 Bearing 3 4 ID Self Align 078730 4 4 103 Block Contact 1 NO 076013 6 6 103 Panel A Light Box Blocks Block Gap Adj...

Page 151: ...03 Replaces 069935 Slide A Can Grease L811 L X83854 1 103 Replaces 069936 Caster Grill 5 Swivel w Lock 073240 2 2 103 Caster 5 7 5 8 Stem 078377 2 2 103 Cleaner Stera Sheen 6 1 QT CS 073160 1 1 000 1 qt sample sent with grill Clevis Rod 1 2 20 THD 079777 2 2 103 Clip Release Material w Tab 072673 4 6 000 Compressor Air 230V Serv 032129SER2 1 1 212 Adapter HI Temp 1 4 X 1 4 OD 058769 2 1 1 103 Repl...

Page 152: ...eflon 188IDX 250OD R403022 8 8 000 Replaced R403021 Valve Check 1 4MP 020959 1 1 103 Varistor A 230VAC w 10 SPA X51733 C 2 2 103 Varistor 280VAC RMS 17 mm Dia 030036 2 2 103 Connector Mate Lock 3 CIR Pin 044823 4 4 103 Panel A Light Box Blocks Control Motor C8 Grill X73279 SER 3 3 212 Control Grill Touch Pad 073474 312 See X73474 SER Kit A Grill Control Kit A Grill Control GEN MRKT X73474 SER 3 3 ...

Page 153: ...103 Manifold replaces 073129 5 Fitting Swivel Elbow 1 4 OD TB 072695 6 1 1 103 Manifold replaces 073129 6 Fitting Diffuser 1 4 MPT 072695 8 1 1 103 Form Quality Report by Fax 065712 1 1 000 Fuse 7 AMP MDQ 7 079837 070 1 1 000 Holder Fuse 15A 250V 076299 1 1 103 Gasket Gore Tex See sealant Gasket Control 072914 3 3 000 Gauge 130 PSI 1 8 MPT Back MNT 072695 3 1 1 103 Guide Patty Placement GEN MKT 07...

Page 154: ...54104 and prior Replaces Home switch Kit A Grill Control GEN MRKT X73474 SER 3 3 312 Replaces 073474 Gasket Control 072914 3 3 000 Kit A Grease Shield X78330 SER 2 2 103 Shield Grease 078285 4 4 103 Fastener Snap In 1 4 X 15 16 078329 16 16 000 Label Elec Caution 075484 1 1 000 Label Warn Grill MCD Auth SVC 072658 3 3 000 Man Oper 810 812 820 822 828 073523 M 1 1 000 Air Compressor Manifold A 0731...

Page 155: ...ng 1 1 16OD X 103W 052733 118 4 4 000 Panel A Back Service C810 X73995 1 1 103 Panel A Center Shroud X73331 1 1 103 Panel A Front Lower C810 X73979 1 1 103 Panel A Light C810 X73983 1 1 103 Panel Side Lower C810 Right 073991 1 1 103 Panel Side Lower C810 Left 073992 1 1 103 Panel Side Upper LT C810 073990 1 1 103 Panel Side Upper RT C810 073989 1 1 103 Pin Spring Upper 072542 4 000 Pin Spring Uppe...

Page 156: ...240 VAC 074210 02 13 13 103 Scraper Teflon Wiper 075887 1 1 000 Strip Replacement 075888 1 1 000 Screw 1 4 20X3 8 SLTD Round 011694 16 16 000 Screw 1 4 20X5 8 Serrated HWH 017522 18 18 000 Screw 10 24X1 2 Torx Truss T20 002077 4 4 000 Screw 10 32X1 2 Serrated HWH 020982 10 10 000 Screw 10 32X1 2 SLTD Truss 037734 20 20 000 Platen Cover Screw 10 32X3 8 SLTD Truss 024298 22 22 000 Screw 10 32X3 8 So...

Page 157: ...tention Bar 072845 3 000 Clip Release Material w Tab 072673 3 000 Sheet Release L810 080595 1 000 Retainer Sheet Release L810 080594 3 000 Clip Release Material w Tab 072673 3 000 Shield Coupling Front 072926 2 2 000 Platen Shield Coupling Rear 072927 4 4 103 Shield Grease 078285 4 4 103 Kit A Grease Shield X78330 SER Fastener Snap In 1 4X15 16 078329 24 24 000 Shield Plate Tube 072467 6 6 103 Pla...

Page 158: ...54104 and prior use X82265 Kit A Home Switch Switch Push Button SPST 079442 2 103 S N M1054105 and up Replaced 073764 Actuator Home Switch 079792 2 103 Switch Pressure 240V 3HP 063944 C 1 1 103 S N M3107216 and up U D 233 Replaces 077879 C Switch Rocker DPST 10 AMP IP65 076989 WP 1 1 103 Door A Lower Tank Accumulator 10LB NPT 078820 1 1 103 Tee HI Temp 1 4X1 4 OD 058770 2 1 1 103 Air Compressor Re...

Page 159: ... 1 Varistor A 230VAC w 10 Spade X51733 C 2 2 103 400V 50HZ 3N 4 Wire Varistor 280VAC RMS 17 mm Di 030036 2 2 103 C81223GW79 208V 60HZ 3PH ELE 2 3 Clam Canada Description Part Number C812 Qty L812 Qty Warr Class Remarks Label Elec Caution Canada 075484 CAN 1 Label Warn Grill MCD SVC Can 072658 CAN 3 Man Oper 810 812 820 822 073523 M Man Oper 810 812 820 822 073523FCM 1 C81223GW79 and L81223GW79 208...

Page 160: ...et 074165 11 103 Diagram Wiring C812 073692 35 1 000 Fuse 4 AMP BK MDL 4 R 079837 040 1 000 Guard Lense 075288 3 103 Harness A Comp Valve C X72743 1 103 Harness A Comp Valve C X73703 1 103 Heater Cast 1900 W 072657 75 9 103 Label Control Panel INTL 075699SYM3 1 000 Platen A 2600W 230V C810 X73272 75 2 212 C81275GW00 L81275GWWD 400V 50HZ 3N 4 Wire ROHS COMP 2 3 Clam Description Part Number C812 Qty...

Page 161: ...ndy s Platen A 2450W C810 SERV X73746 75 2 212 Platen A 2600W 230V C811 X73522 75 2 212 Platen A Service C820 2600W X73741 75 2 212 Relay 4P 40A L3 N Label O 073191 27 1 1 103 Relay 4P 40A 200 240 Coil 050869 27 2 2 103 Trans 100VA 120 208 240 079800 3 3 103 L81223GWMM 208V 60HZ 3PH ROHS Compliant Heavy Platen Description Part Number C812 Qty L812 Qty Warr Class Remarks Adapter HI Temp 1 4X1 4 O 0...

Page 162: ... L812 Qty Warr Class Remarks C82023G000 L82023GW00 G82023GW00 and C82223GW00 208V 60HZ 3PH Standard Electric Units Description Part Number C820 Qty L820 Qty G820 Qty Warr Class Remarks Actuator Home Switch 079792 2 2 2 103 Adapter HI Temp 1 4X1 4 OD 058769 2 2 2 2 103 Replaced 052563 2 Backsplash A C819 X69653 1 1 1 103 Bar A Release Material X72843 2 2 103 Nut 10 32 Whiz Flange Locknut 020983 2 6...

Page 163: ... 103 Panel A Light Box Blocks Bullnose A C819 X80619 1 1 1 103 C820 S N M2053534 and up replaces X69670 Bushing Snap 11 16 ID X 7 8OD 010548 8 8 8 103 Panel A Light Box Blocks Bushing Snap 1 3 8ID X 1 3 4OD 027712 4 4 4 103 Bushing Snap 1 5 16ID X 1 1 2 017008 3 3 3 103 Cable Platen F Rear 073251 4 4 103 Cable Platen F Rear 080587 4 103 Cable Platen Front 073252 4 4 4 103 Can A Grease C810 HEM X80...

Page 164: ... 073129 1 1 1 103 Fitting Swivel Elbow 1 4 OD 072695 5 2 2 2 103 Fitting Swivel Elbow 1 4 OD 072695 6 1 1 1 103 Fitting Diffuser 1 4 MPT 072695 8 1 1 1 103 Gauge 130 PSI 1 8 MPT Back MNT 072695 3 1 1 1 103 Plug 1 8 MP Nickel Plated 020988 1 1 1 103 Regulator Pressure 0 120 psi 072695 2 1 1 1 103 Valve Solenoid 3 Way 12 VDC 072695 1 2 2 2 103 Valve Pressure Relief 80 psi 072695 12 1 1 1 103 Replace...

Page 165: ... includes release bar nut and screw Cover A Platen C810 X80589 2 103 Cover A USB Waterproof 068583 2 2 2 103 1 17 12 Replaces 073809 Cross 1 4 FPT 1 562 SQ 077339 M 1 1 1 103 Air Compressor Cylinder Air 6IN Stroke C C 079160 2 2 2 103 Diagram Wiring C820 073526 23 1 1 1 000 E ring 3 4 Steel 077046 8 8 000 E ring 5 8 External Steel 070816 8 000 Fastener Clip 1 4 20 U Type 073328 16 16 16 000 Fasten...

Page 166: ... Placement LG P 092359 1 1 000 Handle Platen 073250 2 2 103 Handle Platen BLK PENTAT 080588 B 2 103 Harness A Comp Valve X73703 1 1 1 103 Harness A Comp Valve C X73703 R 103 Harness A Motor C820 073892 2 103 Harness Compressor 073422 1 1 1 103 Removed from control 11 15 10 Connector Plug 4 Pin 073889 2 2 2 Pin 062 24 20 GA 073890 8 8 8 Connector Mate Lock 6 CIR Pin 028594 2 2 2 Harness A Motor L81...

Page 167: ...MCD AUTH SVC 072658 3 3 3 000 Man Oper 810 812 820 822 828 073523 M 1 1 1 000 Manifold A 073129 1 1 1 103 Air Compressor Fitting Swivel Elbow 1 4 OD 072695 5 2 2 2 103 Fitting Swivel Elbow 1 4 OD 072695 6 1 1 1 103 Fitting Diffuser 1 4 MPT 072695 8 1 1 1 103 Gauge 130 psi 1 8 MPT Back MNT 072695 3 1 1 1 103 Plug 1 8 MP Nickel Plated 020988 1 1 1 103 Regulator Pressure 0 120 psi 072695 2 1 1 1 103 ...

Page 168: ...ower L 073992 1 1 1 103 C820 S N M1086321 Replaces 073262 Panel Side Lower R 073991 1 1 1 103 C820 S N M1086321 Replaces 073261 Pin Spring Upper 072542 4 4 000 Pin Spring Upper C810 080646 4 000 Platen A 2600W 208V Serv X73741 23 2 212 Platen A 2600W 208V L810 X80580SER1 2 212 Platen A 2600W 208V G820 G X73887 23S 2 212 Plug A USB Cable 073808 2 2 2 000 C820 S N M0122282 Cover A USB Waterproof 068...

Page 169: ...ew 10 24X1 4X3 8L Shoulder 076684 2 2 2 000 Screw 10 24X1 2 Torx Truss T20 002077 4 4 4 000 Screw 10 32X1 2 Serrated HWH 020982 34 34 34 000 Screw 10 32X1 2 SLTD Truss 037734 20 20 20 000 Platen Cover Screw 10 32X3 8 Socket Head 600136 9 9 9 000 Screw 10 32X3 8 SLTD Truss 024298 22 22 22 000 Screw 3 8 16X1 Hex Head Cap 001082 2 2 2 000 Screw 3 8 16X1 SHC S SS 057815 8 8 8 000 Bearing Blocks Screw ...

Page 170: ... 080594 3 000 Shield Coupling Front 072926 2 2 2 000 Platen Shield Coupling Rear 072927 4 4 4 103 Shield Grease 078285 4 4 4 103 Kit A Grease Shield X78330 SER Fastener Snap In 1 4X15 16 078329 24 24 24 000 Shield Plate Tube 072467 4 4 4 103 Platen A 2600W Shield Plate Tube Inner 072467 1 4 4 4 103 Rear Platen Arm Shield Power Cord 073729 1 1 1 103 Shroud A Platen X72835 2 2 103 Platen A 2600W Shr...

Page 171: ...witch PUSHBUTTON SPST 079442 2 103 S N M1054105 and up Replaced 073764 Actuator Home Switch 079792 2 2 103 Switch Rocker DPST 10 Amp IP65 076989 WP 1 1 1 103 Door A Lower Switch Screw Terminal 075780 2 2 2 103 Tank Accumulator 10LB NPT 078820 1 1 1 103 Fitting 1 4MPTX1 4OD Tube 90 052560 2 1 1 1 103 Tee HI Temp 1 4 X 1 4 OD 058770 2 1 1 1 103 Air Compressor Replaces 052562 Trans 100VA 120 208 240 ...

Page 172: ... 2 2 103 Replaces 073129 1 Varistor A 230VAC w 10 Spade X51733 C 2 2 2 103 400V 50HZ 3N 4 Wire Varistor 280VAC RMS 17 mm DI 030036 2 2 2 103 C82023GW79 208V 60HZ 3PH ELE 2 Clam Canada Description Part Number C820 Qty L820 Qty G820 Qty Warr Class Remarks Label Elec Caution Canada 075484 CAN Label Warn Grill MCD SVC Can 072658 CAN 3 Man Oper 810 812 820 822 073523 M 1 Man Oper 810 812 820 822 073523...

Page 173: ...escription Part Number C820 Qty L820 Qty G820 Qty Warr Class Remarks Diagram Wiring C820 073526 28 1 1 000 Heater Cast1900W 072657 75 6 6 103 Platen A 2600W 230V C81 X73522 28 2 212 Platen A Service L810 X81940 28 2 212 Wendy s Bin A Tool Storage X73829 1 103 Wendy s C82028GWWD Guard Lense 075288 2 103 Wendy s Kit A Grill Control Wendys X80691 SER 2 103 Wendy s Label Control Panel INTL 075699SYM3 ...

Page 174: ...Wire Electric ROHS COMP Description Part Number C820 Qty L820 Qty G820 Qty Warr Class Remarks Block Terminal 3P 20A 30 051331 1 103 Control HI Limit 550F NO 074165 8 103 Cord A Power 6mm 44A X84015 1 103 Diagram Wiring C820 073738 60 1 000 Filter A C842 WHT BLK X72727 40 1 103 Filter A M22E WHT BLK X79256 1 103 Fuse 4 Amp BK MDL 4 R 079837 040 1 000 Guard Lense 075288 2 103 Harness Switch C82075 0...

Page 175: ...3 Diagram Wiring C820 073738 75 1 1 1 000 Filter A C842 WHT BLK X72727 40 1 1 1 103 Filter A M22E WHT BLK X79256 1 1 1 103 Fuse 4 AMP BK MDL 4 R 079837 040 1 1 1 000 Guard Lense 075288 2 2 2 103 Harness Switch C82075 073740 1 1 1 103 Heater Cast 1900W 072657 75 6 6 6 103 Label Control Panel INTL 075699SYM3 1 1 1 000 Platen A Service C820 2600W X73741 75 2 2 2 212 Platen A 2600W 230V C811 X73522 75...

Page 176: ...rks Block Terminal 4P 1 2 L1 051647 1 1 103 Diagram Wiring C820 HV 073822 75 1 1 000 Label Wiring M15E 22E CO 079538 40 1 1 000 Lug Grounding 4 14GA Wire 017667 2 2 000 Screw 1 4 20X5 8 Serrated 017522 2 2 000 Nut 1 4 20 Whiz Flange LO 017523 1 1 000 L82023GWMM L8202375GWMM 208V 60HZ 3PH 400V 50HZ 3N 4 Wire ROHS Compliant Heavy Platen Description Part Number C820 Qty L820 Qty G820 Qty Warr Class R...

Page 177: ...3 L82023GWMM Platen A 2600W 230V L810 400V 50HZ 3N 4Wire X82944 75 2 212 L82075GWMM Shroud A Platen L811 X82943 2 103 L82075GWMM Screw Button Head SS 082966 8 000 Screw Eye 3 8 16 X 2 082960 12 000 Screw Flat Head SS 082968 8 000 Screw Truss Head SS 082967 12 000 Spring Extension Latch L 080649 12 000 Pin Spring Upper 082880 4 103 Tool Description Part Number C820 Qty L820 Qty G820 Qty Warr Class ...

Page 178: ...592 1 103 Nut 10 32 Whiz Flange Locknut 020983 3 000 Screw Shoulder 10 32 X 1 4 X 0 125L 072849 2 103 Base Adjuster 3 8 24 LF RR 072500 SER 2 2 103 Base Adjuster 3 8 24 LR RF 072501 SER 2 2 103 Bearing 0 628 X 0 813 X 2 0 080647 2 000 Bearing 0 753 X 1 000 X 2 000 072541 2 000 Bearing 3 4 ID Self Align 078730 2 2 103 Bearing Flange 3 4 X 15 16 077042 4 000 Bearing Flange 5 8 X 15 1 080648 4 103 Bl...

Page 179: ... 103 Slide A Can Grease R X83853 1 103 Slide A Can Grease L X83854 1 103 Caster Grill 5 Swivel w Lock 073240 2 2 103 Caster 5 7 5 8 Stem 078377 2 2 103 Cleaner Stera Sheen 6 1 Qt CS 073160 1 1 000 1 qt sample sent with grill Clevis ROD 1 2 20 THD 079777 1 1 103 Clip Release Material w Tab 072673 4 6 000 Compressor Air 230 V SERV 032129SER2 1 1 212 Adapter HI Temp 1 4 X 1 4 OD 058769 2 2 2 103 Repl...

Page 180: ...alve Solenoid 3 WAY 12 VDC 072695 1 1 1 103 Valve Pressure Relief 80 psi 072695 12 1 1 103 L822 M3092608 and up replaces 072695 4 U D 233 Contactor 60A 3PH 208 240 VA 070741 2 2 103 Control Motor C8 Grill X73279 SER 2 2 212 Control Grill Touch Pad 073474 312 See X73474 SER Kit A Grill Control Gasket Control 072914 2 2 000 Control Limit w Screws 078721 8 8 103 Control Motor C8 Grill X73279 SER 2 2 ...

Page 181: ...073129 5 Fitting Swivel Elbow 1 4 OD TB 072695 6 1 1 103 Manifold replaces 073129 6 Fitting Diffuser 1 4 MPT 072695 8 1 1 103 Form Quality Report by Fax 065712 1 1 000 Fuse 7 Amp MDQ 7 079837 070 1 1 000 Holder Fuse 15 A 250 V 076299 1 1 103 Gasket Gore Tex See sealant Gasket Control 072914 2 2 000 Gauge 130 PSI 1 8 MPT Back MNT 072695 3 1 1 103 Guide Patty Placement GEN MKT 073440 1 103 Guide Pat...

Page 182: ... Shield X78330 SER 1 1 103 Shield Grease 078285 2 2 103 Fastener Snap In 1 4 X 15 16 078329 8 8 000 Kit A Home Switch C810 X82265 1 1 103 Replaces 073764 Label Elec Caution 075484 1 1 000 Label Warn Grill MCD AUTH SVC 072658 3 3 000 Lug Grounding 4 14GA Wire 017667 1 1 000 Man Oper 810 812 820 822 828 073523 M 1 1 000 Manifold A C822 083762 1 1 103 Fitting Diffuser 1 4 MPT 072695 8 1 1 103 Fitting...

Page 183: ...086321 Replaces 073554 Panel A Light C820 X80623 1 1 103 C820 S N M2053534 Up Replaces X69675 Panel Back Sevice 069656 1 1 103 C820 S N M1086321 Replaces X73546 Panel Side Upper LT 073990 1 1 103 C820 S N M1086321 Replaces X72962 Panel Side Upper RT 073989 1 1 103 C820 S N M1086321 Replaces X72965 Panel Side Lower L 073992 1 1 103 C820 S N M1086321 Replaces 073262 Panel Side Lower R 073991 1 1 103...

Page 184: ...e 0 120 psi 072695 2 1 1 103 Relay SS 25A Non Alarm 240 VAC 074210 02 8 8 103 Retainer Sheet Release 072845 2 000 Retainer Sheet Release L810 080594 3 000 Scraper Teflon Wiper 075887 1 1 000 Strip Replacement 075888 1 1 000 Screw 1 4 20 X 3 8 SLTD Round 011694 8 8 000 Screw 1 4 20 X 5 8 Serrated HWH 017522 17 17 000 Screw 10 24 X 1 2 Torx Truss T20 002077 4 4 000 Screw 10 24 X 1 4X3 8L Shoulder 07...

Page 185: ...ex 1 4 Uncomp R700033 10 10 000 Sealant Joint 1 2 IN TEADIT R70003 10 10 000 Sheet Release Box 9 GEN MRK 073442 1 000 Retainer Sheet Release Retention Bar 072845 2 000 Clip Release Material w Tab 072673 4 000 Sheet Release L810 080595 1 000 Retainer Sheet Release L810 080594 3 000 Clip Release Material w Tab 072673 6 000 Shield Coupling Front 072926 1 1 000 Platen Shield Coupling Rear 072927 2 2 1...

Page 186: ...3 Switch Screw Terminal 075780 1 103 Switch A Latch Left C81 X73656 1 103 Switch Screw Terminal 075780 1 103 Switch Home Position 073764 103 N A M1054104 and prior use X82265 Kit A Actuator Home Switch 079792 1 1 103 Kit A Home Switch C810 X82265 1 Replaces 073764 Switch Pressure 240 V 3 PH 063944 C 1 1 103 S N M3107359 and up replaces 077879 C U D 233 Switch Push Button SPST 079442 1 103 Replaces...

Page 187: ... Tube Teflon 0 188 ID X 0 250 OD R403022 7 16 000 Replaces R403021 Valve Check w 69 Orifice 078332 1 1 103 Valve Check 1 4MP 020959 1 1 103 Air Compressor Valve Pressure Relief 70 psi 072695 4 1 1 103 Replaces 073129 4 Valve Solenoid 3 Way 12 VDC 072695 1 1 1 103 Replaces 073129 1 Varistor A 230 VAC w 10 Spade X51733 C 2 2 103 400V 50HZ 3N 4 Wire Varistor 280 VAC RMS 17 mm DI 030036 2 2 103 C82223...

Page 188: ...d Lense 075288 2 103 Harness Switch C82075 073740 1 103 Heater Cast1900W 072657 75 6 103 Label Control Panel INTL 075699SYM3 1 000 Platen A Service C820 2600W X73741 75 1 212 Relay 4P 40A 200 240 Coil 050869 27 2 103 Tool Description Part Number C822 Qty L822 Qty Warr Class Remarks Gauge A Gap USA Regular X79617 000 L82823GW00 and G82823GW00 208V 60HZ 3PH Electric Grill 1 Clam 15 W Description Par...

Page 189: ... 1 103 Button Operator Black 076012 1 1 103 Panel A Light Box Blocks Button Operator Red 076011 1 1 103 Panel A Light Box Blocks Bullnose A L828 X81967 1 1 103 Bushing Snap 11 16 ID X 7 8OD 010548 3 3 103 Panel A Light Box Blocks Bushing Snap 1 3 8ID X 1 3 4OD 027712 4 4 103 Bushing Snap 1 5 16ID X 1 1 2 017008 3 3 103 Cable Platen Front 073252 2 2 103 Cable Platen F Rear C810 080587 2 2 103 Can A...

Page 190: ... MNT 072695 3 1 1 103 Regulator Pressure 0 120 psi 072695 2 1 1 103 Valve Solenoid 3 Way 12 VDC 072695 1 1 1 103 Valve Pressure Relief 80 psi 072695 12 1 1 103 Replaced 072695 4 Valve Press Relief 70 psi Switch Pressure 240V 3HP 063944 C 1 1 103 S N M3106641 and up Replaced 077879 C Tank Accumulator 4lb L828 080851 1 1 103 Tee HI Temp 1 4X1 4 OD 058770 2 1 1 103 Replaced 052562 2 5 2014 Tube Teflo...

Page 191: ...T BLK X79256 1 1 103 Filter Corcom 6EH1 040140 001 1 1 103 Fitting HI Temp 1 4X1 4 OD 90 058771 2 3 3 103 Replaced 052560 2 2 5 2014 Fitting Swivel Elbow 1 4 OD TB 072695 5 1 1 103 Manifold replaces 073129 5 Fitting Swivel Elbow 1 4 OD TB 072695 6 2 2 103 Manifold replaces 073129 6 Fitting Diffuser 1 4 MPT 072695 8 1 2 103 Form Quality Report by Fax 065712 1 1 000 Fuse 7 Amp MDQ 7 079837 070 1 1 0...

Page 192: ...0 Kit A Grease Shield X78330 SER 1 1 103 Shield Grease 078285 2 2 103 Fastener Snap In 1 4X15 16 078329 8 8 000 Kit A Home Switch C810 X82265 103 S N M1054104 and prior Replaces Home switch Label Elec Caution 075484 1 1 000 Label Warn Grill MCD AUTH SVC 072658 3 3 000 Man Oper 810 812 820 822 828 073523 M 1 1 000 Manifold A C822 083762 1 1 103 Replaces 073129 R 10 24 2014 Fitting Swivel Elbow 1 4 ...

Page 193: ... 103 Panel A Switch L828 X81996 1 1 103 Panel Front Lower 081952 1 1 103 Panel Grease Can Retainer 82 082020 1 1 103 Panel Rear L828 082021 1 1 103 Panel Side L828 Left 081981 1 1 103 Panel Side L828 Right 081980 1 1 103 Panel Side Upper LT L828 081973 1 1 103 Panel Side Upper R 081982 1 1 103 Pin Spring Upper C810 080646 2 2 000 Platen A 2600W 208V X80580SER1 1 312 Platen A Service X81941 23 1 31...

Page 194: ...075888 1 1 000 Scraper A Groove QS12 R X79246 1 000 Scraper A Groove QS24 M X79668 1 000 Screw 1 4 20X3 8 SLTD Round 011694 6 6 000 Screw 1 4 20X5 8 Serrated HWH 017522 17 17 000 Screw 10 24X1 2 Torx Truss T20 002077 3 3 000 Screw 10 32X1 2 Serrated HWH 020982 20 10 000 Screw 10 32X1 2 SLTD Truss 037734 10 10 000 Platen Cover Screw 10 32X3 8 Socket Head 600136 4 4 000 Screw 10 32X3 8 SLTD Truss 02...

Page 195: ...eet Release L810 080594 1 1 000 Shield Coupling Front 072926 1 1 000 Platen Shield Coupling Rear 072927 2 2 103 Shield Grease 078285 2 2 103 Kit A Grease Shield X78330 SER Fastener Snap In 1 4X15 16 078329 24 24 000 Shield Plate Tube 072467 2 2 103 Platen A 2600W Shield Plate Tube Inner 072467 1 2 2 103 Rear Platen Arm Spring Extension Latch 080649 4 4 000 Pin Spring Upper C810 080646 2 2 000 Swit...

Page 196: ...hermocouple K Type SS Braid 079622 2 2 103 Platen A 2600W 208V Tube Teflon 188ID X 250OD R403022 8 8 000 Air Compressor Valve Check 1 4MP 020959 1 1 103 Air Compressor Valve Check w 69 Orifice 078332 1 1 103 Valve Pressure Relief 80 psi 072695 12 1 1 103 Replaces 073129 4 70 psi Valve Solenoid 3 Way 12 VDC 072695 1 1 1 103 Replaces 073129 1 Varistor A 230VAC w 10 Spade X51733 C 2 2 103 400V 50HZ 3...

Page 197: ... 1 000 L82839GW00 200V 50 60HZ 3PH Electric ROHS Compliant Description Part Number C828 Qty L828 Qty Warr Class Remarks Diagram Wiring L828 073527 39 1 000 Heater Cast1900W L828 080915 20 2 103 Heater Cast1900W L828 082139 20 1 103 Platen A 2600W L810 X80580 20 1 212 G82860GW00 220 380V 60HZ 3PH 4 Wire Description Part Number C828 Qty L828 Qty Warr Class Remarks Cord Power 4mm 5 H07NF 34 073745 1 ...

Page 198: ...P 25 SPA 069015 1 1 103 Control HI Limit 550F NO 074165 4 4 103 Cord Power 4mm 5 H07NF 34 073745 1 1 103 Diagram Wiring L828 082365 75 1 1 000 Filter A C842 WHT BLK X72727 40 1 1 103 Fuse 4 Amp BK MDL 4 R 079837 040 1 1 000 Guard Lense 075288 1 1 103 Harness Switch C82075 073740 1 1 103 Heater Cast1900W L828 080915 26 2 2 103 Heater Cast1900W L828 082139 26 1 1 103 Label Control Panel INTL 075699S...

Page 199: ...Section 6 6 1 Model 810 812 820 822 828 Series Wiring Diagrams Wiring Diagrams Model 810 Model 812 Model 820 Model 822 Model 828 ...

Page 200: ...TAN TAN TGGT 1900W BLK BLK BLK TGGT RED TGGT BLK TGGT TGGT TGGT TGGT RED BLK BLK TGGT 1300W 1300W 1900W 1900W 1900W BLK BLK BLK REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL TGGT TGGT TGGT GRN YEL BLK 1 2 3 RED YEL RED YEL RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A TAN ORN YEL BLK GRY VIO THM OVLD T...

Page 201: ...AN TAN TAN TAN VIO TAN VIO TAN TAN TAN TAN TGGT 1225W 1225W 1633W 1633W 1633W TGGT RED TGGT BLK TGGT TGGT TGGT TGGT RED BLK 1633W 1633W 1633W 1225W 1225W BLK TGGT RED TGGT BLK TGGT TGGT TGGT TGGT RED BLK TGGT 1633W 1633W 1633W 1255W 1255W N N BLK BLK L3 N L3 C3 N RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR FRONT REAR R...

Page 202: ...IL A TAN ORN YEL BLK GRY VIO THM OVLD TGGT TGGT RED BLK TGGT 1300W 1300W TGGT GRN YEL BLK 2 1 2 1 2 1 2 1 2 1 BLK TGGT TGGT TGGT RED BLK BLK TGGT 1300W 1300W 1900W BLK TGGT TGGT GRN YEL BLK YEL GRY BLK TAN VIO ORG YEL ORG GRY BLK GRY BLK TAN VIO ORG TGGT TGGT RED TGGT BLK TGGT 1900W 1900W TGGT TGGT RED TGGT BLK TGGT 1900W 1900W TGGT STANDBY RAISE BLK WHT BLK WHT BLK YEL WHT BLU BLK BLK WHT LATCH 4...

Page 203: ...AN VIO TAN TAN TAN TAN TAN VIO TAN VIO TAN TAN TGGT 1225W 1225W 1633W 1633W 1633W TGGT RED TGGT BLK TGGT TGGT TGGT TGGT RED BLK 1633W 1633W 1633W 1225W 1225W TGGT RED TGGT BLK TGGT TGGT 1633W 1633W 1633W N N BLK BLK L3 N L3 C3 N RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL RED YEL 1 2 3 FRONT REAR FRONT REAR FRONT REAR RED YEL RED YEL RED YEL J4 BK HTR FT...

Page 204: ...GRY BLK TAN VIO ORG TAN TAN TAN TAN BLK TGGT RED TGGT BLK TGGT TGGT RED BLK BLK 1300W 1300W 1900W 1900W 1900W BLK BLK BLK REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL TGGT GRN YEL BLK RED YEL RED YEL RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A TAN ORN YEL BLK GRY VIO THM OVLD 2 1 2 1 2 1 2 1 2 1 BLK TGGT RED BLK BLK 1300W 1300W 1900W BLK BLK TGGT GR...

Page 205: ...BLK WHT LATCH TAN SOLENOID LATCH PRP STANDBY RAISE BLK WHT BLK WHT BLK YEL WHT BLU BLK BLK WHT LATCH J3 J4 J3 J4 BLK YEL BLU ORG RED RED M WHT GRN BLK RED BLK YEL BLU ORG RED RED M WHT GRN BLK RED 400 VAC IDC 12 V PLATEN LATCH CONTROL MOTOR BOARD HOOD FAN IDC 240VAC 24VAC TOP REAR MID FRONT J3 J4 TOP RED YEL RED YEL RED YEL RED YEL RED YEL REAR FRONT BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR ...

Page 206: ... TOP FRT HTR 12V TAN TAN TAN TAN TAN VIO GRY BLK GRY BLK TAN VIO TAN TAN BLK TGGT RED TGGT BLK TGGT TGGT 1900W 1900W 1900W BLK REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL TGGT RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A TAN ORN YEL BLK GRY VIO THM OVLD 2 1 2 1 2 1 2 1 2 1 BLK TGGT RED BLK BLK 1300W 1300W 1900W BLK BLK TGGT GRN YEL BLK YEL ORG GRY B...

Page 207: ... 3 4 3 4 3 4 3 4 3 4 GRN YEL C1 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V TAN TAN TAN TAN REAR FRONT RED YEL RED YEL RED YEL RED YEL RED YEL J4 BK HTR FT HTR MID HTR TOP REAR HTR TOP FRT HTR 12V DETAIL A TAN ORN YEL BLK GRY VIO 2 1 2 1 2 1 2 1 2 1 BLK TGGT RED BLK 1300W 1300W 1900W BLK TGGT GRN YEL BLK YEL ORG GRY BLK GRY BLK TAN VIO ORG TGGT RED TGGT BLK TGGT 1900W 1900W TGGT STANDBY RAI...

Page 208: ...6 10 WIRING DIAGRAMS Model 810 812 820 822 828 Series Wiring Diagrams 6 Notes ...

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Taylor 810 Series, Original Service Instructions

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