TABLE OF CONTENTS
Inspect the Service Brake ................. 2
Disc Brake Pads .................................................... 2
Disc Brake Rotor .................................................. 2
Inspect the Parking brake .................. 3
Adjust the Service Brakes ................. 3
Two or Four Wheel Hydraulic Disc Brakes ......... 3
Adjust the Parking Brake ................... 4
Wheel Park Brake ................................................. 4
Check Master Cylinder Fluid ............. 5
Bleed the Brake System .................... 6
Flush the Brake System .................... 7
Replace the Parking Brake Lining ...... 7
Wheel Park Brake ................................................. 7
Replace Front Disc Brake Pads ......... 8
Replace Rear Brake Pads or Shoes .. 9
Replace the Wheel Cylinder .............. 10
Disc Brake Body Assembly (front or rear) ........... 10
Repair the Brake Body ...................... 11
Replace the Master Cylinder ............. 13
Repair the Master Cylinder ................ 14
Brake Service
Brake fluid specifications:
Vehicles up to serial number 151284, were shipped
with DOT 5 brake fluid.
Starting with serial number 151285, vehicles were
shipped with DOT 3 brake fluid.
The brake system is compatible with DOT 3 or DOT
5 brake fluid, see Warning.
•
Only use the specified brake fluid as
indicated to the left.
•
DOT 3 brake fluid is corrosive and will
damage paint finishes.
•
Do not mix brake fluids. If changing
brake fluid type, the entire system must
be flushed.
•
Dispose of brake fluid in accordance
with local state and federal regulations.
•
Read and follow all warnings on the
brake fluid container.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...