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Maintenance, Service, and Repair
Steering
Page 7
REPLACE THE STEERING
SHAFT
6. If equipped with a horn switch in the steering wheel,
remove the switch, disconnect the wires from the
switch and cut the terminals off of the wires.
7. Remove the steering wheel.
NOTE: Refer to
Replace the Steering Wheel
section
for information regarding removing the
steering wheel.
8. Remove the upper steering shaft bushing or
bearing from the steering column.
9. Remove the steering gear access cover from the
steering column (if equipped).
10. Remove and discard the pinch bolt and nut from
the steering shaft coupler.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is set.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
NOTE Most vehicle configurations will now allow the
steering shaft to slide off of the steering gear
input shaft and then back down out of the
steering column. If there is not enough
clearance for this procedure then the steering
gear must be removed. Refer to
Replace the
Steering Gear
for information regarding
removing the steering gear.
11. Remove the steering shaft from the vehicle.
12. Lightly grease the input shaft splines, steering
wheel splines and the upper steering shaft bushing.
Make sure that the pinch bolt is not aligned
with the flat on the steering shaft. Aligning
the bolt with the flat could result in failure
of the steering and loss of control of the
vehicle. This could lead to property damage
and/or severe bodily injury.
Do not use the original pinch bolt and nut.
Failure to replace the pinch bolt and nut
may result in failure of the steering causing
loss of control of the vehicle. This could
lead to property damage and/or severe
bodily injury.
13. Install the steering shaft in reverse order using a
new pinch bolt. Orientate the shaft so that the pinch
bolt is opposite the flat in the steering gear shaft.
14. Tighten the pinch bolt to 24-26 ft-lbs.
15. Reconnect the main positive and negative cables
at the batteries.
16. Remove the blocks from behind the wheels.
17. Test drive the vehicle.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...