INTRODUCTION
Page-2
WHO SHOULD READ THIS MANUAL
This manual is intended for use by anyone who is
going to operate, own, perform maintenance on,
service, or order parts for this Taylor-Dunn
®
vehicle.
Each person should be familiar with the parts of this
manual that apply to their use of this vehicle.
ABOUT THIS MANUAL
The purchase of this vehicle shows a belief in high
quality products manufactured in the USA.
Taylor-Dunn
®
, a leading manufacturer of electric
burden and personnel carriers since 1949, wants to
be sure this vehicle provides years of reliable service.
Please continue to read this manual and enjoy this
high quality Taylor-Dunn
®
vehicle.
This manual is to serve as a guide for the service,
repair, and operation of Taylor-Dunn
®
vehicles and is
not intended as a training guide. Taylor-Dunn
®
has
made every effort to include as much information as
possible about the operation and maintenance of this
vehicle.
Included in this manual are:
•
Vehicle Description
•
Safety Rules and Guidelines
•
Operational Information
•
Operator Responsibilities
•
Owner Responsibilities
•
Control Operation and Location Information
•
Maintenance and Troubleshooting Information
•
Standard Parts List
Before servicing, operating, training or performing
maintenance on this or any other Taylor-Dunn
®
vehicle,
read the appropriate Taylor-Dunn
®
manual.
Each Taylor-Dunn
®
manual references the applicable
models and serial numbers on the front cover.
Please, be aware of all cautions, warnings,
instructions, and notes contained in this manual.
RESPONSIBILITIES
Of the Owner...
The owner of this or any Taylor-Dunn
®
vehicle is
responsible for the overall maintenance and repairs
of the vehicle, as well as the training of operators.
Owners should keep a record of conducted training
and maintenance performed on the vehicle. (OSHA
Regulation, 29 CFR 1910.178 Powered Industrial
Truck Operator Training).
Of the Operator...
The operator is responsible for the safe operation of
the vehicle, preoperational and operational checks
on the vehicle, and the reporting of any problems to
service and repair personnel.
Of the Service Personnel...
The service personnel are responsible for the service
and maintenance of the vehicle. At no time should a
service person allow any untrained personnel to
service or repair this or any Taylor-Dunn
®
vehicle.
For the purposes of training, a qualified service
person may oversee the repairs or services being
made to a vehicle by an individual in training. At no
time should an untrained individual be allowed to
service or repair a vehicle without supervision. This
manual is not a training guide.
Of the Passengers ...
The passengers are responsible to remain fully
seated, keeping their hands, arms, and legs inside
the vehicle at all times. Each passenger should be
fully aware of the vehicle’s operation. All forms of
recklessness are to be avoided. Do not engage in
horseplay.
Model B 2-10 shown withstake sides
and steel cab with doors options
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...