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Maintenance, Service, and Repair
Transmission
Page 4
REMOVING AND INSTALLING
THE REAR AXLES
The oil level in the housing is above the bottom of the
axle flange. To minimize oil spills, raise the side of the
vehicle high enough so that the oil level is below the
bottom of the axle flange. If both axles are to be removed,
you must drain all of the oil from the housing.
NOTE: This procedure does not require that the rear
end or drive assembly be removed from the
vehicle.
NOTE: The axle hub bolt has a special thread locking
compound applied to the threads. If this bolt
is removed, it must be replaced.
6. If required, drain the oil from the 3rd member.
7. Raise the rear of the vehicle and support with jack
stands.
8. Release the park brake.
9. Remove the tire and wheel assembly. Refer to
section
Tires and Wheels
for information
regarding removing the tire and wheel assembly.
a. If the axle shaft, hub or bearing is to be replaced
then remove the hub bolt, wheel hub and disc
rotor at this time.
10. Remove the four bolts attached to the axle
retaining plate.
11. Remove the axle retaining plate and brake body
assembly as one unit.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
The axle retaining plate bolts have a pre-
applied thread locking compound. They are
intended for one time use only. If removed
they must be replaced. Reusing the original
bolts could cause loss of brakes resulting
in severe bodily injury and/or property
damage.
Refer to section
Rear Brakes
in
Illustrated Parts
for the part number of
the bolt.
11. Install in reverse order.
a. Lightly grease the axle splines.
b. Refer to section
Brake Service
for information
regarding installing the brake pads.
c. Thoroughly clean the threads in the axle shaft.
d. Using a new bolt, torque the axle hub bolt to
275 ft-lbs.
e. Refer to
Tires and Wheels
section for
information regarding installing the tire/wheel
assembly.
12. Lower the wheel to the ground.
10. Reconnect the main positive and negative cables
at the batteries.
11. Remove the blocks from behind the wheels,
release the park brake and test drive the vehicle.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...