Maintenance, Service, and Repair
Transmission
Page 6
DISASSEMBLY AND
REASSEMBLY OF THE
PRIMARY REDUCTION GEAR
CASE
6. Raise the rear of the vehicle and support with jack
stands.
7. Place a drain pan under
the
gear case that is capable
o f
holding four quarts of oil
and drain the oil from the
front gear case.
8. If required, remove the
drive assembly from the
vehicle
NOTE: Refer to
Removing and
Installing the Drive
Assembly
for
information on removing
the drive from the vehicle.
9. Remove the motor only if the entire drive is to be
disassembled.
NOTE: Refer to
Motor Removal and Installation
for information on removing the motor.
10. Remove the cover retaining bolts.
Oil Drain Plug
11. Remove the cover
plate from the
differential and let the
remaining oil drain from
the housing.
Be careful not to damage the sealing
surfaces on the housings. Damage to the
sealing surface may lead to an oil leak
resulting in damage to the internal parts
of the drive.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
12. Remove the circlip
from the idler gear.
13. Remove the input
shaft/bearing assembly
and idler gear/bearing
assembly from the gear
case cover at the same
time.
14. Remove the pinion nut from the output gear and
remove the output gear from the pinion shaft.
NOTE: If necessary, remove the seal from the input
shaft bore at this time.
15. Mark the gear case position in relation to the 3rd
member housing so that it will be reassembled in
the same position.
16. Remove the six retaining bolts holding the gear
case to the 3rd member housing.
NOTE: Make note of the angle of the gear case.
17. Remove the gear case housing from the 3rd
member housing.
18. Inspect all parts for signs of wear or damage.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...