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Maintenance, Service, and Repair
Brakes
Page 7
FLUSH THE BRAKE SYSTEM
6. Raise the rear wheels off of the ground and support
with jack stands.
7. If equipped with front brakes, raise the front wheels
off of the ground and support with jack stands.
8. Release the park brake.
9. Remove both rear wheels and, if equipped with
front brakes, the front wheels. Refer to
Tires and
Wheels
section for information regarding
removing the wheels.
10. Remove the wheel cylinders from each axle. Refer
to
Replace the Wheel Cylinder
section for
information regarding removing the wheel cylinder.
11. Attach a clear hose to the bleeder valve on each
of the wheel cylinders and route the hoses into a
container for waste brake fluid.
12. Position the wheel cylinders so that the bleeder
screw is pointing to the ground and open all bleeder
screws.
13. Pump the master cylinder until all fluid has been
pumped from the brake lines and all wheel
cylinders.
14. Close all bleeder screws.
15. Fill the master cylinder with fluid.
16. Open one of the bleeder screws and pump the
master cylinder until all fluid has been pumped
from the master cylinder and close the bleeder
screw.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is set.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
17. Repeat the above two steps for each wheel
cylinder.
18. Reinstall the wheel cylinders and bleed the brakes.
Refer to
Bleed the Brakes
for information
regarding bleeding the brakes.
19. Set the park brake.
20. Install the wheels and lower the vehicle to the
ground.
21. Reconnect the main positive and negative cables
at the batteries.
22. Release the park brake and test drive the vehicle.
REPLACE THE PARKING
BRAKE LINING
Wheel Park Brake
The parking brake is the same as the rear service brake.
See
Replace Rear Brake Pads or Shoes
section
for information on replacing the park brake lining.
Current Taylor-Dunn
®
brakes are asbestos
free. However, there is the possibility that
the original brakes were replaced with
aftermarket parts containing asbestos.
Since this possibility exists, all brake parts
should be handled as if they contain
asbestos. Refer to Appendix C for
recommended handling precautions.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...