
Maintenance, Service, and Repair
Steering
Page 9
REPLACE THE BALL JOINTS, TIE RODS, AND DRAG LINK
This section will refer to two different types of ball joints. One
type is has a grease fitting and a tapered shaft where it is installed
on the steering arm or pitman arm. The second cannot be greased
and has a straight shaft. See the illustrations to the right.
Depending on the configuration of your vehicle, it may be
equipped one or both types of ball joints.
In this text:
The first type will be referred to as a “Ball Joint.”
The second type will be referred to as a “Rod End.”
NOTE: If a rod end or ball joint is worn out, we recommend
replacing all of the ball joints and/or rod ends as a set.
Rod End
Ball Joint
Rod End Nut
Rod End
Jam Nut
Steering
Sleeve
Steering Arm
Replacing a Rod End
6. Raise the front of the vehicle and support with
jack stands.
7. Loosen the rod end jam nut or clamp on the
steering sleeve.
8. Remove the rod end nut.
9. Remove the rod end from the steering arm.
HINT: Count the number of turns required to remove
the rod end from the steering sleeve. This
will make it easier to realign the wheels.
10. Install the new rod end into the steering sleeve.
Screw it into the sleeve the same number of turns
counted in the previous step. Do not tighten the
rod end clamp or jam nut at this time.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is set.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
11. Install the rod end into the steering arm. Tighten
the rod end nut to 20-25 ft-lbs.
12. Realign the front wheels.
NOTE: Refer to the
Steering
section for information
regarding realignment of the front wheels.
13. Lower the vehicle.
14. Reconnect the main positive and negative cables
at the batteries.
15. Remove the blocks from behind the wheels.
16. Release the park brake and test drive the vehicle.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...