Maintenance, Service, and Repair
Transmission
Page 3
MOTOR REMOVAL AND
INSTALLATION
NOTE: Some applications will require removing the
drive assembly from the vehicle to remove
the motor. Refer to
Removing and
Installing the Drive Assembly
for
information on removing the drive assembly.
Some vehicles are equipped with an automatic electric
brake. The automatic electric brake is sandwiched
between the drive motor and the gear case. The electric
brake is retained by the drive motor mounting screws.
Once the motor is removed the electric brake will no
longer be retained by any hardware.
6. Remove the wires from the motor.
NOTE: Label the motor wires with the number of the
motor terminal before they are removed from
the motor.
7. If equipped,
remove the
motor support
bracket u-bolt
(only used on
larger motors).
8. Remove the
motor mounting
bolts and slide
the motor off of
the input shaft.
9. Install the motor in reverse order.
NOTE: Apply a light coating of grease part number
94-421-34 to the splines on the transmission
input shaft only.
10. Reconnect the main positive and negative cables
at the batteries.
11. Remove the blocks from behind the wheels.
12. Release the park brake and test drive the vehicle.
Support bracket u-bolt
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
REAR HUB OR ROTOR
NOTE: The torque specification for the axle hub bolt
is 275 ft-lbs. An impact wrench will be
required to remove the bolt.
NOTE: The axle hub bolt has a special thread locking
compound applied to the threads. If this bolt
is removed, it must be replaced.
6. Raise the wheel off of the ground.
7. Remove the tire/wheel assembly, Refer to
Tires
and Wheels
section for information regarding
removing the tire/wheel assembly.
8. Remove the axle hub bolt and washer and remove
the hub from the axle.
9. Remove the outer brake pad. Refer to section
Brake Service
for information regarding
removing the brake pads.
10. Remove the rotor.
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 12: ...Model B 1 00...
Page 58: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 76: ...TAYLOR DUNN...
Page 94: ...TAYLOR DUNN...
Page 102: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 119: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 138: ...Sevcon Troubleshooting Page 22 Electrical Troubleshooting...
Page 158: ...Battery Charger Page 20 MN 402 000...
Page 161: ...Wire Diagrams Wire Diagrams Page 3...
Page 166: ...Illustrated Parts Parts Page 4 Front Brakes...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 170: ...Illustrated Parts Parts Page 8 Steering Column 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 172: ...Illustrated Parts Parts Page 10 Steering Gear 9 15 16 10 2 3 14 17 12 11 13 6 8 7 5 1 4...
Page 174: ...Illustrated Parts Parts Page 12 Front Suspension...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 178: ...Illustrated Parts Parts Page 16 Transmission Differential Case...
Page 182: ...Illustrated Parts Parts Page 20 Rear Brakes Brake Body...
Page 186: ...Illustrated Parts Parts Page 24 Motor...
Page 190: ...Illustrated Parts Parts Page 28 Master Cylinder 2 3 4 1 5 6 7 8...
Page 192: ...Illustrated Parts Parts Page 30 Brake Lines...
Page 194: ...Illustrated Parts Parts Page 32 Brake Linkage parking brake...
Page 196: ...Illustrated Parts Parts Page 34 Wheels and Tires Ref wheel hub 1 2 3...
Page 200: ...Illustrated Parts Parts Page 38 Speed Control Panel...
Page 202: ...Illustrated Parts Parts Page 40 Miscellaneous Frame and Body...
Page 210: ...Illustrated Parts Parts Page 48 Decals 1 2 4 3 5 6 7...
Page 212: ...Illustrated Parts Parts Page 50 Strobe Light...
Page 214: ...Illustrated Parts Parts Page 52 Steel Cab T48 Page 1...
Page 216: ...Illustrated Parts Parts Page 54 Steel Cab T48 Page 2...
Page 218: ...Illustrated Parts Parts Page 56 Tops T48...
Page 220: ...Illustrated Parts Parts Page 58 Doors T48...
Page 222: ...Illustrated Parts Parts Page 60 Optional Deckboards T48...
Page 224: ...Illustrated Parts Parts Page 62 Cargo Box...
Page 226: ...Illustrated Parts Parts Page 64 Stake Sides...
Page 230: ...Illustrated Parts Parts Page 68 3 4 5 6 1 2 Door Latch 9 8 7 Cab Components ET 3000...
Page 234: ...TAYLOR DUNN...