TAGLIAVINI ROTOR RT 68 User Manual Download

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Pag. 54

Maintenance and use manual

COMBUSTION ROTOR 2018 Ver. 1.1 from 24/06/18

The figure shows the sign with pictograms for signaling the thermal hazards due to:

at the steam outlet from inside the cooking chamber when the door is opened and in

absence of operation of the steam extractor. Extreme care is recommended during

the opening of the door

The figure shows the pictogram, silk-screened on the door glass, for signaling the dangers of a thermal nature

due to the temperatures reached by the oven in the door area and in the areas inside the cooking chamber

when the door is open. The use of heat resistant gloves is mandatory (see § 10.2)

Summary of Contents for ROTOR RT 68

Page 1: ...Cod ZM 005202_18_1 COMBUSTION VERSION Ver 1 1 from 24 06 2018...

Page 2: ...be handed over to the user It must be kept handy in a safe place for any future reference and find itself wherever the oven is This manual is related to machinery and equipment produced by TAGLIAVINI...

Page 3: ...partial reproduction and adaptation by any means including microfilm and photostatic copies are reserved regarding all countries USEFUL INFORMATION TAGLIAVINI S p a Via Ponte Taro 27 B 43015 NOCETO P...

Page 4: ...e 24 4 2 Oven general information_______________________________________ page 25 4 3 Oven model technical data______________________________________ page 26 4 4 Carriage dimensions and characteristics...

Page 5: ...ust automatic valve optional __________________________ page 76 12 9 Air slot adjustment ____________________________________________ page 78 13 SMART control panel____________________________________...

Page 6: ..._______________________________________ see 4 3 Gas flow G20 m3 h _______________________________________ see 4 3 Gas flow G20 m3 h _______________________________________ see 4 3 Voltage V 380 400 41...

Page 7: ...Pag 7 1 2 Declaration CE of conformity...

Page 8: ...the following figure Whenever contacting the manufacturer or the assistance centre please indicate the model code and serial number CE MARKING POSITION The CE label is positioned on top of the fumes...

Page 9: ...il the equipment is disassembled Keep a copy of this manual in the oven vicinity so all operators installer connection responsible user routine maintenance responsible special maintenance responsible...

Page 10: ...sidered inappropriate and therefore unreasonable The manufacturer cannot be held responsible for any damage caused by erroneous and inappropriate utilisation such as oven utilisation for non alimentar...

Page 11: ...o your health in the cooking chamber do not allow children or unauthorized personnel to operate the equipment grip and adequately support the tins when removing them from the cooking carriage in order...

Page 12: ...ons disconnect the oven from the electric power supply network and the water supply any repair operations recording block adjustment of mechanical parts must be executed only after the power supply ha...

Page 13: ...are not exposed to rain or subjected to relevant temperature variations In fact in some packages contain electronic and electrical equipment that can be easily damaged by moisture and excessive therm...

Page 14: ...AL Nr 1 forklift truck carrying capacity higher then 1 500 kg Nr 2 adjustable lift chains pair carrying capacity higher then 2 250 kg see photo A pair is used to hook the front and the other for the r...

Page 15: ...must avoid oven damage damaged due to impacts tampering and various abuse The place where the oven is located must be kept dry and protected from atmospheric agents Before oven operation is restored a...

Page 16: ...the cooking chamber and from here it s extracted through a door provided with control device a lock and a micro security device which allows an automatic steam extractor ignition when the door is ope...

Page 17: ...carriage rotation shaft is positioned The shaft can be provided with a hook lifting device or turntable The vaporizer is placed in the rear part of the cooking chamber It consists of overlapping cast...

Page 18: ...le louvres The recirculation fan can be have 1 or 2 speeds FRONT Consists of two front columns 5 12 a protuberant hood 4 and a carriage access door into the cooking chamber 1 The two front columns are...

Page 19: ...able for assumed connection point short circuit current In addition provide the furnace with an equipotential circuit connection general earthing of the building using the appropriate terminal identif...

Page 20: ...reductions in diameter have slopes less than 4 have an excessive length greater than 2m A siphon drain should be mounted at the tube s point of insertion into the sewer to prevent the ascent of malod...

Page 21: ...mentioned options turns out to be available the clean air source must be found in other rooms within the facility and certified by a specialized company When a suction hood CA is installed inside the...

Page 22: ...24 06 18 ACB ACB CA ANR AN CA AN ANR ATTENTION THIS DEVICE MUST BE CONNECTED ACCORDING TO THE REGULATIONS IN FORCE IT MUST BE USED AND INSTALLED IN A WELL VENTILATED ENVIRONMENT THE INSTRUCTIONS MUST...

Page 23: ...the type of fuel for which it is designed d that the fuel supply pressure is within the values shown in burner tag e that the fuel supply system is sized for a flow of about 20 higher than that requi...

Page 24: ...Pag 24 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 4 Identification Page 4 1 Image of the oven...

Page 25: ...ivery capacity 1440 m h 2 Max 1480 rpm 0 25 kW 2 SPEED ASPIRATOR MOD 300 RT812 Min 960 rpm 0 37 kW Max delivery capacity 1730 m h Max 1430 rpm 0 55 kW WATER DRAIN CONNECTION 60 mm flush with the floor...

Page 26: ...eight kg 1420 1880 1980 2120 Local minimal height m 2 80 2 80 2 80 2 85 Lift max load optional kg 400 400 400 500 Conenctions RT 68 RT 88 RT 810 RT 812 Rif Combustion fumes exhaust 200 200 200 250 1 h...

Page 27: ...2 90 2 90 2 90 2 95 Lift max load optional kg 400 400 400 500 Conenctions RT 68H RT 88H RT 810H RT 812H Rif Combustion fumes exhaust 200 200 200 250 1 h 720 780 780 890 g 290 290 290 290 height 2400...

Page 28: ...Pag 28 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18...

Page 29: ...Pag 29 242 61 68 240 68 240 242 61 174 178 174 178 175 175 185 185 FIG 1 FIG 2 FIG 3 FIG 4 FIG 5 Hood exhauster rotation possibility VPA250 Oven models RT68 RT88 RT810 FIG 6...

Page 30: ...and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 114 297 314 50 114 297 314 50 200 787 185 247 787 200 185 247 232 232 Hood exhauster rotation possibility Oven model RT812 FIG 1 FIG 2 FIG 3...

Page 31: ...ed for oven utilisation C 280 280 280 280 FORGAS OPERATEDOVENS ITISESSENTIAL FORTHEPURPOSESOFBEINGCOMPLIANT WITH REGULATION EU 2016 426 GAR USE A CE LABELLED BURNER Energetic characteristics RT 68H RT...

Page 32: ...characteristics Hook Turntable elevator Bread or Pastry up to 60 mm cooked N 15 15 15 p 105 mm 107 mm 104 mm Bread or Pastry up to 40 mm cooked N 18 18 18 p 87 mm 90 mm 87 mm Cookies average N 20 20 2...

Page 33: ...05 mm 107 mm 104 mm Bread or Pastry up to 40 mm cooked N 19 19 19 p 87 mm 90 mm 87 mm Cookies average N 21 21 21 p 78 mm 81 mm 78 mm N Number of deliveries p Guide pitch 4 4 2 Carriage dimensions and...

Page 34: ...sing the horizontal scale locate a side in mm of the carriage A using the vertical scale locate the other side in mm B intersect the vertical from A with the horizontal for B if the point of intersect...

Page 35: ...instructions received from the company TAGLIAVINI taking care in particular to use gloves for assembly part handling to perform element between with extreme care thus minimizing steam loss as steam co...

Page 36: ...ads within the prescribed safety mar gins The walls adjacent to the oven should not contain flammable materials otherwise implement adequate precautions such as heat radiation protections Before the t...

Page 37: ...checking if flame quality is good and if fuel flow rate and draft are suitable to that oven model with an open vapour extraction valve raise oven temperature about 50 C every 30 minutes The oven is r...

Page 38: ...rt up 1 Operate the wall general switch residual current device 2 Insert the switch port locks placed in the electric panel 3 Press the power button see 8 and 9 the lower display will indicate the set...

Page 39: ...loading always using a full carriage of pans It is also recommended to perform carriage insertion into the oven as quickly as possible During cooking do not open the door The furnace unloading should...

Page 40: ...tuberantposition located on the oven door while valve closing is achieved by pushing the control itself toward the oven until it stops In addition to the two extreme positions you can get more opening...

Page 41: ...hat need cleaning Cleaning operations are composed of washing using a soft moistened cloth and a final drying phase step particularly important for those areas where the water has an elevated hardness...

Page 42: ...operation has been disabled to conduct washing opera tions This manoeuvre should be carefully considered Waituntiltheovenhascooleddownbecausetheinnerroomtemperaturecanbeveryhighanddangerous Work with...

Page 43: ...ou have access to the interior of the two crystals in order to clean them easily by following the procedures mentioned above With the external crystal is also open access to lamps and lighting on the...

Page 44: ...st once every 3 months Thoroughly clean the grills under the suction hood that can be removed by unscrewing the V screws see figure below V 9 2 4 Silk screened and glazed part cleaning When cleaning t...

Page 45: ...an be used for pan cleaning because they do not contain aggressive substances These detergents are designed to clean articles that may come in contact with food It is obvious that in this case a thoro...

Page 46: ...the times the cause for malfunctioning or motor just unscrew the nuts and pull the motor impellerassembly onceremovedthemotorwillbeseparated from the impeller and from the mounting flange When cleanin...

Page 47: ...rriage that was possibly locked into the cooking chamber by performing these actions Check if the carriage s rotation direction is counter clockwise A 1 Always turn the carriage in a counter clockwise...

Page 48: ...NSPECTIONS ARE CARRIED OUT AND FOUND ANOMALIES PERSIST IT WILL BE NECESSARY TO RESORT TO THE TAGLIAVINI S SERVICE To remove the water supply tubes the following operations must be carried out D E 1 Un...

Page 49: ...you may proceed with cleaningofglasses bothoutsideand inside using luke warm water with the oven cooled CARRY OUTALLCLEANINGAND MAINTENANCE OPERATIONS WITH THE OVEN COOLED AND UNPLUGGED FROM THE MAIN...

Page 50: ...ss DANGER OF DEATH Any operation must be carried out with a disconnected power supply 1 Unscrewthelockingfrontscrewsfromthe main panel 2 Removetheprotectivecrankcasefastening front bolts in order to g...

Page 51: ...Pag 51 TIGHTEN USING A TORQUE WRENCH USING TIGHTENING TORQUE CM INDICATED IN THE TABLE 9 8 Motorization group friction adjustment Oven Model CM Nm RT812 43 0 RT810 37 2 RT88 33 7 RT68 29 6...

Page 52: ...ment and reset T h e f u m e s s e c u r i t y temperature 380 is adjusted using a flat screwdriver A T In case of fumes safety thermostat intervention to restore furnace operation press the red butto...

Page 53: ...appropriate warnings In case of deterioration or removal of such signs the purchaser is obliged to immediately restore the signs with identical signs In any case operators are strictly forbidden to re...

Page 54: ...the door is opened and in absence of operation of the steam extractor Extreme care is recommended during the opening of the door The figure shows the pictogram silk screened on the door glass for sign...

Page 55: ...rves or ties etc It is also recommended that people with long hair do not leave it loose but to gather it 10 4 Residual hazards The machine s residual hazards are inherent to its operation and are the...

Page 56: ...lace the cable or replace the card if needed Control unit fuse inter rupted Replace it Control unit set to pro grammed start up Make sure the chamber controller is adjusted to ON position and programm...

Page 57: ...row Operation carriage rotation geared motor Make sure the carriage rotation geared motor pos 10 12 1 is operational and it s rotation direction corresponds to the one indicated by the arrow Outgoing...

Page 58: ...ain Clean the steamer s non vaporised water drain Steam valve open locked or faulty Closethesteamdrainvalvewhendispersingsteam check its good functioning In fact if the valve was only partially open t...

Page 59: ...if faulty replace Power unit faulty Checkthecorrectoperationofthepowerunitplaced inside the column if faulty replace Water presence on the oven s platform Clogged non vaporized water pipe drain Cleano...

Page 60: ...Pag 60 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 12 List of components and adjustments 12 1 Motor unit hook platform display...

Page 61: ...PROVED SMUSSI NON Q T T FIN preparato da RCQ verificato ed approvato da QUOTE SENZA INDICAZIONE DI T R U T GRUPPO Linguett 1 29 Molla a 5 30 DADO T 1 31 Ingrassa 1 25 Dado M 1 32 ANELLO 1 12 ALBERO 1...

Page 62: ...Pag 62 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18...

Page 63: ...Pag 63 PLATFORM ASSEMBLY PARTICULARITIES...

Page 64: ...Pag 64 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 12 2 Motor unit elevator display...

Page 65: ...Pag 65...

Page 66: ...Pag 66 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18...

Page 67: ...Pag 67...

Page 68: ...0 22 BOLT M10 UNI5588 A1670030 23 SCREWS TE M10 x 30 UNI5739 A1600700 24 GREASER UNI 7661 3G1_4 A1050050 25 WASHER M8 UNI 6592V A1700040 26 ELASTIC WASHER M8 UNI 1751 A1720035 27 SCREWS TE M8 x 20 UNI...

Page 69: ...ED BOLT WASHER XX 57 0163 65 BEARING 6201 2RS1 12 x 32 x 10 A1100061 66 LIFT WHEEL HINGE H 35 XX 57 0175 67 SEEGER RING E D 12 DIN471 3653 A1730004 68 BEARING 51110 50 x 70 x 14 A1100153 69 BEARING 60...

Page 70: ...and seals Description Code Position Micro LOVATO KS A4F A5021175 100 Screws TBEI M6 x 12 A1620513 101 Door micro support XX520061 102 ROTOR door vertical gasket 00059994090 103 ROTOR door inferior gas...

Page 71: ...Pag 71 103 104...

Page 72: ...splay A0450102 62 Normal bolt M3 A1650050 63 Hood display controller clos cover 005 999 1 107 64 Flat washer UNI6592B 4 3x12 A1700135 65 Normal bolt M4 UNI 5588 A1670020 66 Serial connection cable 3 M...

Page 73: ...plays oven temperature and the remaining time in minutes of the cooking progress In case the oven is in stand by mode the display always shows the oven s current temperature and the time displays 00 6...

Page 74: ...S IMPURITY COLLECTOR 74 A A1900310 1 RF SERIES LITERS COUNTER M M 1 15 L MIN OPTIONAL A0530514 2 REDUCED SLEEVE FF 3 4X1 2 FIG 240 A1800114 3 SCREW TCI M4 X 16 UNI 6107 A1600506 4 ELECTROVALVE SING 18...

Page 75: ...7 4 LOWER ARM LOCK ON LEFT COLUMN 05999461 5 HANDLE GROUP MANUAL LOCK ON COLUMN 05999462 6 MANUAL LOCK HOOK 05999463 7 LOCK PANEL ON LEFT COLUMN 0059991086 8 WASHER M10 UNI 6592B A1710040 9 WASHER 10x...

Page 76: ...from 24 06 18 1 2 3 4 12 8 Steam exhaust automatic valve optional Descrizione Codice Posizione Tubo flex alluminio 80 A0660105 1 Valvola motorizzata con flangia 0059999146 2 Gr scatola valvola automa...

Page 77: ...sing the motorized shutter L lever you can open the valve bringing it from closed position C to open position O thus blocking it in this position using the F tab To close the valve again release the L...

Page 78: ...BUSTION ROTOR 2018 Ver 1 1 from 24 06 18 12 9 Air slot adjustment 12 9 1 Air slot adjustment RT RTE 68 model LOUVER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A 16 11 10 11 11 10 10 10 10 9 9 8 8 7 7 4 B...

Page 79: ...9 2 Air slot adjustment RT RTE 88 810 model LOUVER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A 17 17 17 16 16 13 13 11 5 11 5 8 5 8 5 7 5 6 5 6 5 6 5 4 B 17 15 5 15 5 10 10 8 5 8 5 10 5 10 5 10 10 8 5 8...

Page 80: ...T RTE 812 model A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 LOUVER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A 7 12 12 12 12...

Page 81: ...Pag 81...

Page 82: ...Pag 82 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 13 Control Panel...

Page 83: ...ght enable programmed ignition and access the invisible settings as described below When the oven is turned on the following operations can be executed all cooking parameters adjustment cooking timer...

Page 84: ...rt up is also used for carriage stop at the end of the cooking operation The red LED indicates controller status in START Cooking chamber vapour extraction valve opening closing push push button if th...

Page 85: ...igure presents the display during this operation After the values have been changed press the key below the curved arrow on the right to confirm or after 10 seconds the settings are automati cally sto...

Page 86: ...responding to the aspirator hood symbol These figures represent aspirator status Low velocity aspirator operation High velocity aspirator operation when the cooking chamber s door is opened the oven a...

Page 87: ...e ac cessed The first selected parameter will be the letters that make up the name To move from a letter to another press ENTER to select a letter press the UP or DOWN arrows thus a desired name is cr...

Page 88: ...recipe list When you have finished inserting desired program rows including the last minute of cooking in order to store the entire recipe press the right key corresponding to the curved arrow To pas...

Page 89: ...nization will be implemented immediately or on ignition Description If a recipe must be locked key symbol next to the name and if we want to change it act as following Press and hold the ENTER key for...

Page 90: ...ignition value The four horizontal dashes indicate that there will be no scheduled ignition for that day 13 5 Programmed ignition Press the button with the curved arrow to exit the weekly schedule sec...

Page 91: ...the schedule of the upcoming ignitions programmed by pressing the up arrow on the side of the display see picture to the side 13 6 Steam flow adjustment Description To adjust steam blast duration pres...

Page 92: ...language by pressing the UP DOWN arrows and exit and store by pressing the ENTER key The next parameter is 01 SECURITY CODE By press ing ENTER we can enter a 3 digit code values from 000 to 999 To cha...

Page 93: ...ection 05 STEAM SOURCE By pressing the ENTER key the steam source can be selected STEAMER NONE using the UP DOWN arrows select the oven s steam source exit by pressing the ENTER key Selection 07 STEAM...

Page 94: ...alert when the cooking chamber temperature reaches a setpoint This feature is useful during a recipe preheating Parameter selection 13 LCD TURN OFF by pressing the ENTER key we are going to select whe...

Page 95: ...alarm duration between 5 an 120 seconds Parameter Selection 17 LCD REVERSAL by pressing the ENTER key select letter and background colour white letters on a blue background or blue letters on a white...

Page 96: ...key this parameter is going to be adjusted This parameter corresponds to the time that elapses from steam emission key activation and the air recirculation fan power down Settable values from 0 5 sec...

Page 97: ...speed of the air recirculation fan at a speed 1 or 2 speeds 2 or multi frequency with 5 speed INVERTER The multifrequency option with 5 speed INVERTER appears only if the oven type is set to ROTOVENT...

Page 98: ...s going to be adjusted This parameter corresponds to the type of carriage hook the oven is equipped with this value can be STANDARD carriage with hook or turntable WITH LIFT with carriage lift WITH IN...

Page 99: ...med the 43 RECIPES RECEIVING parameter ATTENTION this will overwrite and thus erase all recipes present in the controllers receiving the file Parameter Selection 43 RECIPES RECEIVING by pressing the E...

Page 100: ...stick if the data match press the OK button Parameter Selection 47 AGG PANEL BOARD by pressing the ENTER key go to import power unit software updates from a USB stick inserted into the USB port This...

Page 101: ...Pag 101...

Page 102: ...door cool down the oven release the carriage and re move it from the oven then restore carriage support to its correct posi tion using the upper micro switch Defective relay rotation replace it MOTOR...

Page 103: ...INVERTER ERROR Faulty meter Check the connection Check the time litre setting Check the water supply Check steamer sprayer clogging Replace the meter KO COMM Q V The video card does not communicate w...

Page 104: ...COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 13 9 Data transfer USB slot Unscrew the plastic cap and insert the USB key into the slot taking care to insert it from the correct side and then follow the...

Page 105: ...nels be automatically updated 3 Insert the USB memory stick with the files see point 1 4 Go to menu no 46 UPDATE VIDEO CARD and confirm the loading process This will update the software on the video c...

Page 106: ...are not to use this form for another system of ours to avoid any reference mistakes C The establishment s goods delivery address D The establishment s invoice delivery adress E Name and surname of the...

Page 107: ...Shipping by Fax number Date Applicant name Machine serial number SERVICE AND SPARE PARTS OFFICE TELEFAX 39 0521 628763 email service tagliavini com Invoice delivery address Goods delivery address OFFE...

Page 108: ...Pag 108 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 15 Connection SMART units...

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Page 110: ...Pag 110 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 triple connector Steam extraction hood display OPTIONAL...

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Page 112: ...Pag 112 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18 16 Connection IBAKE units...

Page 113: ...Pag 113...

Page 114: ...this is the wiring diagram standard 400V 3 ATTENTION ATTENTION In the manual is inserted a standard electric diagram not necessarily this electric diagram corresponds to the oven in your possession T...

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Page 122: ...24 06 18 Brand Costruttore Manufacturer s code Sigla commerciale Notes Note Description Descrizione Q ty Q t Pag Foglio Diagram key Sigla schema LIST OF ELECTRIC COMPONENTS LISTA COMPONENTI ELETTRICI...

Page 123: ...urer s code Sigla commerciale Notes Note Description Descrizione Q ty Q t Pag Foglio Diagram key Sigla schema LIST OF ELECTRIC COMPONENTS LISTA COMPONENTI ELETTRICI LISTA DE LOS COMPONENTES ELECTRICOS...

Page 124: ...Pag 124 Maintenance and use manual COMBUSTION ROTOR 2018 Ver 1 1 from 24 06 18...

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