7.
CYLINDER/PISTON
To this chapter contents
Clean up all residues and foreign materials on
the contact surface of crankcase. Pay attention to
not let these residues and foreign materials fall
into crankcase.
Caution
Wet the residues into solvent so that the residues
can be removed more easily.
Piston Installation
Install the piston and piston pin, and place the IN
marks on the piston topside forward to inlet valve.
Install new piston pin clip.
Caution
Do not let the opening of piston pin clip align
with the piston cutout.
Place a piece of cloth between piston and
crankcase in order to prevent snap ring from
falling into crankcase during servicing.
Cylinder Installation
Install dowel pins and new gasket.
IN mark
Clip end gap
Dowel pins
Cutout
7-7
Summary of Contents for Quad Raider 600
Page 1: ...FOREWORD CONTENTS HOW TO USE THIS MANUAL SERIAL NUMBER Quad Raider 600 SERVICE MANUAL...
Page 5: ...SERIAL NUMBER Home page Contents Frame number Engine number...
Page 48: ...To this chapter contents 3 LUBRICATION SYSTEM Notes 3 9...
Page 61: ...To this chapter contents 4 FUEL SYSTEM 4 13 Notes...
Page 84: ...6 CYLINDER HEAD VALVE 6 17 Notes To this chapter contents...
Page 109: ...8 V BELT DRIVING SYSTEM 8 17 Notes To this chapter contents...
Page 150: ...To this chapter contents 11 A C GENERATOR STARTING CLUTCH 11 11 Note...
Page 172: ...13 COOLING SYSTEM 13 14 NOTES To this chapter contents...
Page 180: ...To this chapter contents 14 BODY COVER NOTES 14 8...
Page 192: ...15 FRONT BRAKE FRONT WHEEL 15 12 To this chapter contents Notes...
Page 224: ...17 REAR BRAKE REAR WHEEL REAR CUSHION 17 19 Notes To this chapter contents...
Page 245: ...18 ELECTRICAL SYSTEM 18 21 Notes To this chapter contents...
Page 246: ...Home page Contents 19 ELECTRICAL DIAGRAM 19 1 19...
Page 247: ...To this chapter contents 19 ELECTRICAL DIAGRAM Notes 19 2...