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5. ENGINE REMOVAL
Precautions in Operation...................... 5-1
Engine Removal .................................... 5-2
Engine Installation ................................ 5-6
Precautions in Operation
General Information
The engine has to be supported with special service tools that can be lifted or adjustable.
The following parts can be serviced as engine being mounted on frame:
Carburetor
Drive pulley, drive belt, clutch, and movable drive face assembly.
Start motor.
AC. Generator, oil pump and start one-way clutch.
Specification
Item Capacity
Replacement 2400
c.c.
Replacement with oil filter changed
2700 c.c.
Engine oil capacity
Disassembly 3000
c.c.
Rear axle gear oil capacity
Replacement
100 c.c.
Front differential gear oil capacity
Replacement
200 c.c.
Engine & radiator
1980 c.c.
Reservoir 420
c.c.
Coolant capacity
Total 2400
c.c.
5
Torque Value
Engine hanger bolt
7.5~9.5kgf-m
Exhaust muffler mounting bolt
2.8~3.2kgf-m
Exhaust muffler connection nut
1.0~1.4kgf-m
5-1
Summary of Contents for Quad Raider 600
Page 1: ...FOREWORD CONTENTS HOW TO USE THIS MANUAL SERIAL NUMBER Quad Raider 600 SERVICE MANUAL...
Page 5: ...SERIAL NUMBER Home page Contents Frame number Engine number...
Page 48: ...To this chapter contents 3 LUBRICATION SYSTEM Notes 3 9...
Page 61: ...To this chapter contents 4 FUEL SYSTEM 4 13 Notes...
Page 84: ...6 CYLINDER HEAD VALVE 6 17 Notes To this chapter contents...
Page 109: ...8 V BELT DRIVING SYSTEM 8 17 Notes To this chapter contents...
Page 150: ...To this chapter contents 11 A C GENERATOR STARTING CLUTCH 11 11 Note...
Page 172: ...13 COOLING SYSTEM 13 14 NOTES To this chapter contents...
Page 180: ...To this chapter contents 14 BODY COVER NOTES 14 8...
Page 192: ...15 FRONT BRAKE FRONT WHEEL 15 12 To this chapter contents Notes...
Page 224: ...17 REAR BRAKE REAR WHEEL REAR CUSHION 17 19 Notes To this chapter contents...
Page 245: ...18 ELECTRICAL SYSTEM 18 21 Notes To this chapter contents...
Page 246: ...Home page Contents 19 ELECTRICAL DIAGRAM 19 1 19...
Page 247: ...To this chapter contents 19 ELECTRICAL DIAGRAM Notes 19 2...