Swann AMI Turbitrack Manual Download Page 3

Page: 3 / 72

A-96.250.231 / 130421

AMI Turbitrack

Table of Contents

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1. Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.2. Instrument Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.1. Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2. Install the AMI Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3. Connect Sample and Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3.1 FEP Tube at Sample Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.3.2 FEP Tube at Sample Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.3.3 Exchange capillary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4. Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.5. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.6. Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.7. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.8. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.8.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.8.2 Relay Contacts 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.9. Signal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.9.1 Signal Output 1 and 2 (current outputs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.10. Interface Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.10.1 Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.10.2 Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.10.3 HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.10.4 USB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Instrument Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.1. Establish Sample Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.2. Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.3. Run-in Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.1. Function of the Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.2. Measured Values and Symbols on the Display. . . . . . . . . . . . . . . . . . . . . . . . . 33

5.3. Software Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.4. Changing Parameters and Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Summary of Contents for AMI Turbitrack

Page 1: ...Operator s Manual Firmware V6 24 and higher AMI Turbitrack A 96 250 231 130421...

Page 2: ...n contact your nearest Swan representative or the manufacturer Swan Analytische Instrumente AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document status Ti...

Page 3: ...18 3 4 Electrical Connections 20 3 5 Connection Diagram 22 3 6 Power Supply 23 3 7 Input 24 3 8 Relay Contacts 24 3 8 1 Alarm Relay 24 3 8 2 Relay Contacts 1 and 2 25 3 9 Signal Outputs 27 3 9 1 Sign...

Page 4: ...r Stop of Operation 42 7 Troubleshooting 43 7 1 Error List 43 7 2 Replacing Fuses 46 8 Program Overview 47 8 1 Messages Main Menu 1 47 8 2 Diagnostics Main Menu 2 47 8 3 Maintenance Main Menu 3 48 8 4...

Page 5: ...fety instructions are given throughout this manual at the re spective locations where observation is most important Strictly fol low all safety instructions in this publication Target audience Operato...

Page 6: ...ntion instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipment mino...

Page 7: ...130421 AMI Turbitrack Safety Instructions 7 Warning Signs The warning signs in this manual have the following meaning Electrical shock hazard Corrosive Harmful to health Flammable Warning general Atte...

Page 8: ...ili ty for any claim resulting from unauthorized modification or alter ation WARNING Electrical Shock Hazard If proper operation is no longer possible the instrument must be disconnected from all powe...

Page 9: ...burden 510 Third signal output available as an option The third signal output can be operated as a current source or as a current sink selectable via switch Relay Two potential free contacts programma...

Page 10: ...hrough beam sensor F Some light is scattered by the particles contained in the sample and received by the scattered light sensor D which is placed at an angle of 90 to the emitter LED The ratio betwee...

Page 11: ...free from deposits it can be cleaned manually or automatically manually by turning the lever D located on the solenoid valve support upwards automatically in programmable time intervals in which the...

Page 12: ...easures to protect the instrument from pressure surges in the sample line Power Supply AC variant DC variant Power consumption 100 240 VAC 10 50 60 Hz 5 10 36 VDC max 35 VA Transmitter specifications...

Page 13: ...38404 Measuring range 0 000 100 0 NTU Precision 0 001 FNU NTU or 1 of reading whichever is greater Response Time Calibration t90 typically 15 s after sample entry at 10 l h Factory calibrated with for...

Page 14: ...Description 14 Dimensions Panel Dimensions Screws Weight PVC 280x850x200 mm 6 pieces 5 or 6 mm diameter 7 6 kg Exit Enter AMI Turbitrack 30 mm 1 18 13 mm 0 51 6 x dia 6 5 mm 0 26 412 mm 16 22 850 mm 3...

Page 15: ...verview A B C D E F G Panel Transmitter Cover measuring chamber Sample outlet Measuring chamber Cleaning outlet Manual cleaning switch H I J K L M Solenoid valve Drain funnel Flow meter Pressure regul...

Page 16: ...position Display should be at eye level Connect the sample inlet and waste lines Electrical wiring Connect all external devices like limit switches current loops and pumps see Connection Diagram p 22...

Page 17: ...n a kit containing the following installation ma terial is available 6 Screws 6x60 mm 6 Dowels 6 Washers 6 4 12 mm Mounting re quirements The instrument is only intended for indoor installation For di...

Page 18: ...with an inner diameter of 1 mm and a length of 500 mm If you have a low sample pressure or you need a high sample flow a shorter capillary with 186 mm length can be used To replace the capillary proc...

Page 19: ...termines the flow resistance and the maximal flow rate With the pressure regulator at the inlet side of the capillary the flow rate can be adjusted within the given range see diagram below The standar...

Page 20: ...he power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comply with IP66 use the following cable thicknesses Note Protect unused cable glands Wire For...

Page 21: ...sure that the devices connected to the following contacts are disconnected from the power before resuming installation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not conne...

Page 22: ...lation 22 3 5 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible correspondin...

Page 23: ...nd has to be connected to the grounding terminal Installation requirements The installation must meet the following requirements Mains cable to comply with standards IEC 60227 or IEC 60245 flammable r...

Page 24: ...see 5 3 Relay Contacts p 59 3 8 1 Alarm Relay Note Max load 1 A T 250 VAC Alarm output for system errors Error codes see p 43 Programming see menu 5 3 1 p 59 Note With certain alarms and certain setti...

Page 25: ...e the status of the relays described below For programming see Menu Installation 5 3 2 5 3 3 p 61 Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 Relay...

Page 26: ...uit in paral lel to the load A snubber is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1 A and control signals for PLC impulse pumps and so on can be connected without f...

Page 27: ...isolator Signal output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 For programming see Program List and Explanations p 51 menu installation 3 10 Interface Options The slot for interfaces...

Page 28: ...tional third signal output 3 10 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a network or to config ure a PROFIBUS DP connection consult the PRO...

Page 29: ...erface PCB allows for communication via the HART protocol For detailed information consult the HART manual HART Interface PCB 3 10 4 USB Interface The USB Interface is used to store Logger data and fo...

Page 30: ...en the sample inlet valve at the inlet of the measuring cham ber Note This valve is not intended to regulate the flow rate 2 Pull out the adjusting knob of the pressure regulator valve and open the va...

Page 31: ...n from transport and manufacturing and to adjust the temperature of the sample and the instrument CAUTION Wrong measuring values caused by air bubbles in the sample Assure that the sample does not con...

Page 32: ...g any changes to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an...

Page 33: ...pted shows status of signal outputs B ERROR Error Fatal Error C Transmitter control via Profibus D Time E Process Values F Sample Flow G Relay Status upper lower limit not yet reached upper lower limi...

Page 34: ...nt data Menu 2 Diagnostics Provides user relevant instrument and sample data Menu 5 Installation For initial instrument set up by SWAN authorized per sons to set all instrument parameters Can be pro t...

Page 35: ...s the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30m...

Page 36: ...eed as follows 1 Close the sample inlet valve F to stop the sample flow Every week Check sample flow If necessary Clean the measuring chamber When maintenance message E068 appears Replace the humidity...

Page 37: ...easuring chamber B 4 Clean the measuring chamber using a clean soft tissue 5 Clean the optical elements C D and E with another soft clean tissue 6 Close the measuring chamber with the cover 7 Open the...

Page 38: ...bsorber when the dew point exceeds the following limits If the dew point is 3 C or higher maintenance message E068 Replace absorber appears The instrument continues to mea sure normally but the humidi...

Page 39: ...sappear for three days 2 Unscrew and remove the screw cover A from the measuring cell E 3 Pull the flask C containing the saturated humidity absorber out of the screw cover 4 Remove the cover of the n...

Page 40: ...Verification kit Turbi Zero 50 mFNU Verification kit Turbi Low 5 FNU The test unit consists of a cover with a bayonet lock and a cylinder with 3 plain areas on it The plain areas are arranged at an an...

Page 41: ...inting towards to you into the measuring chamber of the AMI Turbitrack 6 Open the sample inlet valve 7 Press Enter Setpoint is displayed 8 Press Enter 9 Enter the setpoint printed on the la bel of the...

Page 42: ...an a week Power consumption is very low and the turbidime ter remains ready for use If water hardness is very high lime deposition may precipitate 1 Stop sample flow 2 Switch off power 3 Empty measuri...

Page 43: ...if correct measuring conditions are re covered i e Sample Flow low Such errors are marked E0xx bold and orange Errors which indicate a hardware failure of the instrument Such errors are marked E0xx b...

Page 44: ...er see Replacing the Humidity Absorber p 38 if the error appears again after a few days proceed as follows Make sure that a new unused hu midity absorber has been installed Call the Replace Absorber f...

Page 45: ...ult Yes is programmed in Menu 5 3 4 p 65 E026 IC LM75 call service E028 Signal output open check wiring on signal outputs 1 and 2 E030 EEProm Frontend call service E031 Calibration Recout call service...

Page 46: ...resuming installation relay 1 relay 2 alarm relay Find and repair the cause for the short circuit before replacing the fuse Use tweezers or needle nosed pliers to remove the defective fuse Use origina...

Page 47: ...e date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetting is done in the menu Installation only for the System engineer Please protect...

Page 48: ...3 2 2 3 1 Date Time Actual value Setpoint Deviation Sample Sample ID 2 3 1 2 3 Sample Flow I O State Alarm Relay 2 4 1 2 4 Relay 1 2 2 4 2 Input Signal Output 1 2 Interface Protocol 2 5 1 only with RS...

Page 49: ...m Low 4 2 1 1 25 Hysteresis 4 2 1 1 35 Delay 4 2 1 1 45 Relay 1and 2 Setpoint 4 2 x 100 4 2 2 and 4 2 3 Hysteresis 4 2 x 200 Delay 4 2 x 30 Input Active 4 2 4 1 4 2 4 Signal Outputs 4 2 4 2 Output Con...

Page 50: ...unction 5 3 2 1 5 3 3 1 5 3 2 5 3 3 Parameter 5 3 2 20 5 3 3 20 Setpoint 5 3 2 300 5 3 3 300 Hysteresis 5 3 2 400 5 3 3 400 Delay 5 3 2 50 5 3 3 50 Input Active 5 3 4 1 5 3 4 Signal Outputs 5 3 4 2 Ou...

Page 51: ...ance List Provides the list of necessary maintenance Cleared maintenance messages are moved to the Message list 2 Diagnostics In diagnostics mode the values can only be viewed not modified 2 1 Identif...

Page 52: ...f the verikit Deviation Shows the deviation in from the setpoint 2 3 Sample 2 3 1 Sample ID Shows the identification assigned to a sample This iden tification is defined by the user to identify the lo...

Page 53: ...ime The run time can be set in steps of 10 seconds from 30 1800 seconds 3 2 2 31 Start time The start time can be set daily at any time of a day with the or key Range 00 00 00 23 59 59 3 2 2 221 Run t...

Page 54: ...e instrument will switch back to normal mode after 20 min If you quit the menu all simulated val ues will be reset 3 4 Replace Absorber If maintenance message E068 or error message E006 appears call t...

Page 55: ...opied to a PC with an USB stick if option USB interface is in stalled The logger can save approx 1500 data records Records consists of date time alarms measured value flow raw value signal refer ence...

Page 56: ...ple flow 5 2 1 2 Current Loop Select the current range of the signal output Make sure the connected device works with the same current range Available ranges 0 20 mA or 4 20 mA 5 2 1 3 Function Define...

Page 57: ...thmic scale In addition the midpoint for the bilinear scale Parameter Meas value 5 2 1 40 10 Range low 0 000 250 FNU NTU 5 2 1 40 20 Range high 0 000 250 FNU NTU Parameter Sample Flow 5 2 1 40 11 Rang...

Page 58: ...hed off Parameters setpoint P Band reset time PD controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivativ...

Page 59: ...h the same value as it will be suddenly reached by a P controller Range 0 9 000 sec 5 2 1 43 4 Derivative time The derivative time is the time till the ramp response of a single P controller will reac...

Page 60: ...2 Sample Flow Define at which sample flow a flow alarm should be issued 5 3 1 2 1 Flow Alarm Program if the alarm relay should be activated if there is a flow alarm Choose between yes or no The flow...

Page 61: ...data depending on the selected function When the relays are used as upper or lower limit switches program the following 5 3 2 20 Parameter select a process value Available values Meas value Sample flo...

Page 62: ...eeds to react Range 0 240 sec 5 3 2 32 4 Control Parameters Range for each Parameter same as 5 2 1 43 p 59 Examples of metering devices that are pulse frequency driven are the classic membrane pumps w...

Page 63: ...time the signal and control out puts are held in the operating mode programmed below Range 0 6 000 Sec 5 3 2 6 Signal Outputs Select operating mode of the signal output 5 3 2 7 Output Control Select o...

Page 64: ...nterval 5 3 2 7 Output Control see Interval The relay contact can be activated at one or several days of a week The daily starting time is valid for all days 5 3 2 342 Calendar 5 3 2 342 1 Start time...

Page 65: ...put is never active When closed Input is active if the input relay is closed When open Input is active if the input relay is open Continuous Signal outputs continue to issue the measured value Hold Si...

Page 66: ...to default values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by instructed ser vice personnel only 5 4 4 Password Select a...

Page 67: ...ing communication protocols Depending on your selection different parameters must be defined 5 5 1 Protocol Profibus 5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivar...

Page 68: ...allation Sensor Sensor type Track Dimension FNU Signal Output 1 2 Parameter Meas value Current loop 4 20 mA Function linear Scaling Range low 0 0 FNU Scaling Range high 10 0 FNU Alarm Relay Alarm high...

Page 69: ...Control Timeout 0 min Settings Actuator Time proportional Cycle time 60 s Response time 10 s Settings Actuator Motor valve Run time 60 s Neutral zone 5 If Function Timer Mode Interval Interval 1 min...

Page 70: ...r time constant 55 H HART 29 I Input 9 24 Instrument Setup 16 Interface 27 HART 29 Modbus 28 Profibus 28 USB 29 M Measuring Principle 10 Modbus 28 Mounting requirements 17 O On site requirements 12 16...

Page 71: ...A 96 250 231 130421 AMI Turbitrack Notes 71 12 Notes...

Page 72: ...W ast e t W a e r E f u e n t s P o o l S a n i t a r y Swan Analytical Instruments CH 8340 Hinwil www swan ch swan swan ch Swan Products Analytical Instruments for Swan is represented worldwide by su...

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