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Weld Parameter Adjustment
CWS
−
D100
−
B Welding System
Swagelok Company, All rights reserved
September 2005
5-10
Weld Procedure Guideline Worksheet
Determine the Work Specifications
Step
Parameter
Setting
1
Weld Diameter
2
Wall Thickness
3
Weld Head Model No.
4
Electrode Part No.
5
Arc Gap Gage Setting
6
Weld Head Shielding Gas Flow
7
ID Purge Gas Flow
Calculating Weld Parameters
Step
Parameter
Setting
1
TRAVEL
SPEED
(in./min)
2
ROTOR
SPEED
3
IMPULSE
“
A
”
×
Wall Thickness
×
1000 =
IMPULSE
×
×
1000 =
4
MAINTENANCE
“
B
”
×
Impulse =
MAINTENANCE
×
=
5
IMPULSE
RATE
6
IMPULSE
WIDTH
7
ARC
START
(Imp.
×
%Imp. Width) + [Maint.
×
(1
−
%Imp. Width)] =
ARC
START
(
×
) + [
×
(1
−
)] =
8
DURATION
9
PREPURGE
10
WELD
TIME
•
If tube outside dia
≤
1/2 in.: s/rev.
×
2
=
WELD
TIME
________
×
2=
•
If tube outside dia
>
1/2 in.: s/rev.
=
WELD
TIME
________ =
11
DOWNSLOPE
Weld Time
×
0.5 =
DOWNSLOPE
________
×
0.5 =
12
POSTPURGE