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Modular UPS 25KVA~900KVA User Manual 55

UPS and Module Control Panel

z

Touch the icon to display the 3 phase output current.

z

Touch the icon to display the 3 phase bypass voltage.

z

Touch the icon to zoom in the wave.

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Touch the icon to zoom out wave.

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Summary of Contents for RB060/20X

Page 1: ...pport Engineer Maintenance Engineer Note Our company is providing a full range of technical support and services Customer can contact our local office or customer service center for help The manual wi...

Page 2: ...ss 7 2 3 5 ECO Mode 8 2 3 6 Auto restart Mode 9 2 3 7 Frequency Converter Mode 9 2 4 UPS Structure 9 2 4 1 UPS Configuration 9 2 4 2 UPS Outlook 9 3 Installation Instruction 13 3 1 Location 13 3 1 1 I...

Page 3: ...mal Mode 56 5 1 2 Start from Battery 57 5 2 Procedure for Switching between Operation Modes 57 5 2 1 Switching the UPS from Normal Mode into Battery Mode 57 5 2 2 Switching the UPS from Normal Mode in...

Page 4: ...t 69 6 4 9 Auto Boost Period 69 6 4 10 Auto maintenance Discharge Period 69 6 4 11 Warnings for Battery and Environment Temperature Overheat 69 6 5 Replacing Dust Filter optional 69 7 Product Specific...

Page 5: ...of the equipment Warning Label The warning label indicates the possibility of human injury or equipment damage and advises the proper step to avoid the danger In this manual there are three types of w...

Page 6: ...easure the voltage on terminals and ensure the voltage is lower than 36V before operation Attention The earth leakage current of load will be carried by RCCB or RCD Initial check and inspection should...

Page 7: ...n before accepting and using the battery check the appearance the battery If the package is damaged or the battery terminal is dirty corroded or rusted or the shell is broken deformed or has leakage r...

Page 8: ...z If a battery leaks electrolyte or is otherwise physically damaged it must be replaced stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations z If elec...

Page 9: ...manual Bypass switch One or several battery strings should be installed to provide backup energy once the utility fails The UPS structure is shown in Fig 2 1 Fig 2 1 6 slot and 10 slot UPS Configurat...

Page 10: ...AC load The rectifier charger derives power from the AC mains input source and supplies DC power to the inverter while simultaneously FLOAT or BOOST charging its associated backup battery Rectifier AC...

Page 11: ...on in power to the critical AC load Should the inverter be asynchronous with the bypass the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to...

Page 12: ...es and the LCD turned off 2 3 5 ECO Mode To improve system efficiency UPS rack system works in Bypass mode at normal time and inverter is standby When the utility fails the UPS transfers to Battery Mo...

Page 13: ...ure 2 4 1 UPS Configuration The UPS configuration is provided in Table 2 1 Table2 1 UPS Configuration Item Components Quantity pcs Remark 6 slot Cabinet Manual Bypass 1 Requisite factory installed Byp...

Page 14: ...uct Introduction 10 Modular UPS 25KVA 900KVA User Manual Fig 2 9 Outlook of 6 slot UPS Fig 2 10 Outlook of 10 slot UPS Fig 2 11 Outlook of 20 slot UPS The UPS front view are shown in Fig 2 12 to Fig 2...

Page 15: ...lot UPS Fig 2 13 Front view of 10 slot UPS UPS Output UPS Input Q 3 Q 1 Fig 2 14 Front view of 20 slot UPS LCD control panel SPD Manual Bypass switch Battery cold start Monitoring static bypass module...

Page 16: ...ack view are shown in Fig 2 15 to Fig 2 17 Fig 2 15 Back view of 6 slot UPS Fig 2 16 Back view of 10 slot UPS Bypass Input Maintenance Bypass Q4 Q2 Fig 2 17 Back view of 20 slot UPS PDU Bypass Input s...

Page 17: ...esh air volume of the battery installation environment must meet EN50272 2001 requirements When external batteries are to be used the battery circuit breakers or fuses must be mounted as close as poss...

Page 18: ...imension and weight for the UPS cabinet is shown in Table 3 1 Table 3 1 Weight for the cabinet Configuration Dimension W D H mm Weight Kg 6 slot Cabinet with bypass module 600 1100 1600 170 10 slot Ca...

Page 19: ...lows 1 Check if any damages to the packing If any contact to the carrier 2 Transport the equipment to the designated site by forklift as shown in Fig 3 2 Fig 3 2 Transport to the designated site 3 Ope...

Page 20: ...r company or the local office 6 Dismantle the bolt that connects the cabinet and wooden pallet after disassembly 7 Move the cabinet to the installation position Attention Be careful while removing to...

Page 21: ...unpacking should be disposed to meet the demand for environmental protection 3 3 Positioning 3 3 1 Positioning Cabinet The UPS cabinet has two way of supporting itself One is to support itself tempora...

Page 22: ...55 86 5 10 971 10 55 522 55 47 105 687 Front door Back door 55 86 5 557 86 5 70 86 5 357 86 5 70 86 5 357 86 5 55 10 910 47 105 626 Front door Back door 20 slot cabinet Adjustable anchor bolt L shape...

Page 23: ...to support the cabinet which helps distribute the weight over a larger area For instance cover the floor with iron plate or increase the supporting area of the anchor bolts 3 3 2 Installing Power Mod...

Page 24: ...20 slot cabinet needs to be split the inner cable and copper bars Attention z Do not place the module on the floor by rear side with connectors z All installation works for bypass module and power mod...

Page 25: ...gative neutral electrode is correctly connected from the battery unit terminals to the breaker and from the breaker to the UPS system 3 5 Cable Entry For the 6 slot and 20 slot cabinet both bottom and...

Page 26: ...Installation Instruction 22 Modular UPS 25KVA 900KVA User Manual Bottom entry Top entry Fig 3 10 Cable entry for 6 slot cabinet...

Page 27: ...Modular UPS 25KVA 900KVA User Manual 23 Installation Instruction Fig 3 11 Top entry for 10 slot cabinet...

Page 28: ...Installation Instruction 24 Modular UPS 25KVA 900KVA User Manual Bottom entry Top entry Fig 3 12 Cable entry for 20 slot cabinet...

Page 29: ...emperature 30 z AC loss less than 3 DC loss less than 1 The length of the AC power cables are no longer than 50 m and the length of the DC power cables are no longer than 30 m z Currents listed in the...

Page 30: ...00A 3P Output CB 250A 3P 500A 3P Battery CB 400A 500Vdc 800A 500Vdc 1250A 500Vdc For the 20 slot cabinet the Main Input Bypass Input and Output CB are installed in the Cabinet Attention The CB with RC...

Page 31: ...is no mistake and re install all the protective covers Attention The operations described in this section must be performed by authorized electricians or qualified technical personnel If you have any...

Page 32: ...J11 and communication interface RS232 RS485 SNMP Intelligent card interface and USB port as is shown in Fig 3 16 for 6 slot and 10 slot cabinet and Fig 3 17 for 20 slot cabinet Fig 3 16 Dry contact c...

Page 33: ...ture detection J4 1 REMOTE_EPO_NC Trigger EPO when disconnect with J4 2 J4 2 24V_DRY 24V J4 3 24V_DRY 24V J4 4 REMOTE_EPO_NO Trigger EPO when shorted with J4 3 J5 1 24V_DRY 24V J5 2 GEN_CONNECTED Inpu...

Page 34: ...re of batteries and environment respectively which can be used in environment monitoring and battery temperature compensation Interfaces diagram for J2 and J3 are shown in Fig 3 14 the description of...

Page 35: ...r EPO when connect with J4 3 Note J4 1 and J4 2 must be connected in normal operation Generator Input Dry Contact The default function of J5 is the interface for generator connecting pin 2 of J5 with...

Page 36: ...ormally open BCB is on line when the signal is connecting with J7 1 Note In default setting when a circuit breaker with aux contacts is used connected J6 2 and J7 1 to auxiliary contacts terminals to...

Page 37: ...s shown in Fig 3 23 and description is shown in Table 3 11 J9 ALARM_NC ALARM_NO GND Fig 3 23 Integrated warning dry contact interface diagram Table3 11 General alarm dry contact interface description...

Page 38: ...l be open during warning J10 2 UTILITY_FAIL_NO Mains failure warning relay normally open will be closed during warning J10 3 UTILITY_FAIL_GND Common terminal 3 7 2 Communication Interface RS232 RS485...

Page 39: ...green and red colors to indicate the statuses and faults by combinations of different colors and the time it lasts The combinations are listed in Table 4 1 Table 4 1Statues and faults of different com...

Page 40: ...s for displaying the information for the module and its structure is shown in Fig 4 2 1 Select triangle 2 Energy bar 3 Digit Display Area 4 Unit Fig 4 2 LCD display for Module Users can browse the inf...

Page 41: ...e codes are listed in Table 4 2 z flashing Indicating a fault occurs z Energy bar of a Flashing Rectifier soft start b Highlighted The rectifier is working normally c Off Other situation z Energy bar...

Page 42: ...t 81 Battery or charger fail 32 Output shorted 83 Lost N X redundancy 34 EOD of battery 85 EOD system inhibited 38 Battery test fail 93 Inverter IO CAN fail 41 Battery maintenance fail 95 Data CAN fai...

Page 43: ...LCD touch screen 4 3 1 LED Indicator There are 6 LEDs on the panel to indicate the operating status and fault See Fig 4 3 The description of indicators is shown in Table 4 3 Table 4 3 Status descript...

Page 44: ...ower supply Flashing red Overload output of UPS Off No output of UPS Status indicator Steady green Normal operation Steady red Failure There are two different types of audible alarm during UPS operati...

Page 45: ...tus bar The Status bar contains the model of the product capacity operational mode and the number of the power module and the time of the system z Warning Information Display the warning information o...

Page 46: ...n in Fig 4 5 Fig 4 5 Structure of menu tree 4 4 Main Menu The main menu includes Cabinet Module Setting Log Operate and Scope and it is described in details below 4 4 1 Cabinet Touch the icon At the b...

Page 47: ...y the white indicating the absent of the block and red indicating the absence of the block or in fault z Version Information The version information for LCD of the cabinet and monitor z Submenu It inc...

Page 48: ...e A Battery positive negative Current Capacity The percentage compared with new battery capacity Remain T Min Remaining battery backup time Battery Battery Temp Ambient Environmental Temp Total Work T...

Page 49: ...paths and show the current operating status a The green square indicating the module working normally b The black indicating module in invalid c The red indicating the absence of the module or in fau...

Page 50: ...e PF Output power factor of selected module Load V Load voltage of selected module Load The percentage of the power module selected KW Pout Active Power KVA Sout Apparent Power Information BATT V Batt...

Page 51: ...and English selectable The setting taking action immediately after touching the language icon COMM Device Address Setting the communication address RS232 Protocol Selection SNT Protocol ModBus Protoc...

Page 52: ...Single parallel Single ECO parallel ECO LBS parallel LBS RATE Configure the rated Parameter For the factory use CONFIGURE Configure the system For the factory use Note z Users have various permissions...

Page 53: ...e z Time for the Event The time the event occurs z Total Log Items Display the total number of events The system can record 895 events If the number exceeds 895 the system will delete the earliest eve...

Page 54: ...ad Tout Clear Event above disappears 28 Byp Freq Over Track Set Bypass Frequency Over Track Range 29 Byp Freq Over Track Clear Event above disappears 30 Exceed Tx Times Lmt Set Transfer times from inv...

Page 55: ...rse Clear Event above disappears 67 Inverter Protect Set N Power Module Inverter Protect Inverter Voltage Abnormal or Power Back feed to DC Bus 68 Inverter Protect Clear Event above disappears 69 Inpu...

Page 56: ...ear Event above disappears 99 Relay Short Circuit Set Relay shorted 100 Relay Short Circuit Clear Event above disappears 101 No Inlet Temp Sensor Set The inlet temperature sensor is not connected or a...

Page 57: ...ss Transfer to bypass mode or cancel this command by touching the icon or z Transfer to Inverter Transfer the bypass mode to Inverter Mode by touching the icon z Enable Module OFF Button Enable the sw...

Page 58: ...nd minimum capacity of 25 for the battery z Battery Boost By touching the icon the system starts boost charging z Battery Float By touching the icon the system starts float charging z Stop Test By tou...

Page 59: ...User Manual 55 UPS and Module Control Panel z Touch the icon to display the 3 phase output current z Touch the icon to display the 3 phase bypass voltage z Touch the icon to zoom in the wave z Touch t...

Page 60: ...f Bypass off Status red 5 After 30S the rectifier indicator goes steady green presenting the finishing of rectification and bypass static switch closes then the inverter is starting up The LED indicat...

Page 61: ...y For the 20 slot UPS there are 2 battery cold star button for each of the button it can only start the power modules of its cabinet See Fig 5 2 Manual Bypass Battery Cold Start Fig 5 1The position of...

Page 62: ...pass Mode Two ways to transfer the UPS into Normal mode from Bypass Mode a Enter the menu Operate touch the icon transfer to inverter and the system transfers to bypass mode b Press and hold the INV k...

Page 63: ...e from Maintenance Bypass Mode These following procedures can transfer the load from the Maintenance Bypass mode to inverter output 1 The bypass turns on 30S after the LED touch screen goes on the byp...

Page 64: ...Enter the CONFIGURE page of the menu Setting tick the Battery Auto Discharge and confirm This needs to be done by factory b Setting period for battery auto discharge Enter the BATTERY page of the Set...

Page 65: ...input utility is present the UPS control circuit will remain active however the output will be turned off To completely isolate the UPS users need to open the external mains input supply to the UPS Us...

Page 66: ...board is located at the back of the UPS cabinet whose name is PS1203 TF4 as is shown in Fig 5 7 Fig 5 7 Location of the Parallel board The control cables for the parallel operation must be connected...

Page 67: ...Modular UPS 25KVA 900KVA User Manual 63 Operations Fig 5 Parallel connection For more details of parallel operation please refer to the Instruction for Parallel Operation of Modular UPS...

Page 68: ...out the power module needed to be repaired 1 Ensure the remaining power module will not be overloaded 2 Power off the module 1 Enable LCD panel Menu Operate Enable Module OFF Key 2 Press the OFF key f...

Page 69: ...the static bypass unit can be repaired without taking out 10 After the maintenance is done push the static bypass inside 11 Fix the static bypass and inner copper bars from the back of the cabinet 12...

Page 70: ...ad for a long time it will cause the battery to deep discharge 6 Check periodically Observe if any abnormality of the battery measure if the voltage of each battery are in balance Discharge the batter...

Page 71: ...each cell of 2V For the setting as is shown in Fig 6 2 if the battery is 40 it means that there are 40 blocks of batteries and both the positive and negative are 20 blocks of batteries In the case of...

Page 72: ...ge Setting In boos charging the system charges the batteries with constant current After the period the system will enter the float charging For the Lead Acid battery the default float charge voltage...

Page 73: ...1 through the monitoring software as shown in Fig 6 5 Fig 6 5 Enable the Auto maintenance Discharge period The EOD voltage of Auto maintenance Discharge is 1 05 times of the normal EOD voltage 6 4 11...

Page 74: ...Maintenance 70 Modular UPS 25KVA 900KVA User Manual 4 Reinstall the bracket Fig 6 1 Dust filter on the back side of front door Dust filter Bracket...

Page 75: ...e mentioned product standards incorporate relevant compliance clauses with generic IEC and EN standards for safety IEC EN AS60950 electromagnetic emission and immunity IEC EN AS61000 series and constr...

Page 76: ...cteristics Input Rectifier Table 7 5 Rectifier AC input Mains Item Unit Parameter Grid System 3 Phases Neutral Ground Rated AC Input Voltage Vac 380 400 415 three phase and sharing neutral with the by...

Page 77: ...attery Charge V cell 2 4V cell selectable from 2 3V cell 2 45V cell Constant current and constant voltage charge mode Battery Charging Power Max Current kW 10 UPS capacity selectable from 1 20 UPS cap...

Page 78: ...ed frequency Hz 50 60 Switch time between bypass and inverter ms Synchronized transfer 0ms Bypass voltage range Settable default 20 15 Up limited 10 15 20 25 Down limited 10 15 20 30 40 Bypass frequen...

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