Suzuki GN125F, Service Manual

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E N G I N E
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INSPECTION
Install the starter driven gear to the starter clutch and turn
the starter driven gear by hand to inspect the starter clutch
for a smooth movement. The gear turns one direction only. If
a large resistance is felt to rotation, inspect the starter clutch
for damage or inspect the starter clutch contacting surface of
the starter driven gear for wear or damage. If they are found
to be damaged, replace them with new ones.
Inspect the starter clutch for wear, damage or abnormity
moving.
Install the stator , cable pressure plate, apply the Thread
lock to the bolt and tighten it.
Install the trigger coil
, apply Thread lock to the screw
head and tighten it.
Apply bond to the grommet
groove.
Replace the whole set of springs, if starter clutch
springs are removed.
REASSEMBLY
99000 32050: Thread lock “1342" -
99000-31140 Bond ”1207B” :
Clean the starter clutch, apply engine oil to the separate
ring, Fit the starter clutch on the rotor.
Apply the Tread lock to the starter clutch, tighten the bolts to
the specified torque.
Reassemble in the reverse order of removal, pay attention to
the following points:
11F14-001: Rotor holder
99000-32030: Thread lock “1303"
Starter clutch bolt: 8-12 N•m
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