StarTrac Elliptical Edge, Service Manual

Page: 39 / 74

Shuttle Replacement
/ N C . _
Tools Required:
Phillips head screwdriver
Needle nose plier
Flat head screwdriver
Hex head socket
3/16-in. socket wrench
5/32-in. Allen wrench
NOTE: Remove and
install ONL Y ONE
shuttle at
a
time.
Remove the front shroud:
1. Using Phillips head screwdriver, remove the eight Phillips head screws from the front
shroud.
2. Lift the front shroud off the unit.
Remove the shuttle:
1. Slide the shuttle completely forward on the skate rail.
2. Using 3/16-in. hex head socket wrench, remove the four screws (from underneath the
shuttle) securing the footpad to the shuttle. Remove the footpad.
3. Using 3/16-in. hex head socket wrench, remove the four screws (at the rear of the shut-
tle) securing the shuttle to the capture plates.
4. Using needle nose pliers, CAREFULLY pull the two cotter pins out from the belt tension
pulley (at the rear of the unit). See Diagram G.
5. Using needle nose pliers, CAREFULLY pull the belt tension anchor pin out from the belt
tension pulley. See Diagram H.
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Elliptical Edge Service Manual