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External Disconnect

 

• 

Install an external disconnect switch or circuit breaker that meets local standards. 

• 

Position the SSK

513

 in an accessible location.

• 

Position and identify the disconnect device so as to provide safe and easy operation. 

• 

Label the disconnect device as being for the SSK

513.

AC Power Wiring

For the AC power connections, use three wire-sheathed cable with an overall cable diameter of 0.2…0.45 inch (5…12 mm). 

For signal output, use 18…22 gauge (0.25…0.75 mm

2

) shielded wire. Overall cable diameter between 0.12…0.35 inch  

(3…9 mm).

 To prevent accidents, connect main power only after all other wiring has been completed.

The amplifier is a microprocessor device. It is important that the power supply be as “clean” as possible. Avoid using power 

lines that feed heavy loads: pumps, motors, 

etc.

 If dedicated lines are not available, a filtering or isolation system may be 

required.
Power wiring is the same for meter mount and remote mount amplifiers.

Remote Mount Installation

If you are installing the SSK

513 

amplifier in a remote location, review the procedures in this section.

Mount Bracket to Amplifier

1. 

.

2. 

. Torque screws to 80 inch pounds.

Wiring Configuration

Wiring between the detector and the SSK

513 

amplifier comes complete from the factory. If your installation requires the use 

of conduit, we recommend that you follow these steps when wiring the detector to the amplifier.

1.  Remove the junction box lid. Carefully remove the wires connected to the terminal blocks that run to the SSK

513

. See the chart below for a reference of wire color to terminal connection.

2. 

supplied.

3.  Complete conduit assembly on both ends and rewire the cable into the junction box as it was previously wired.

SSK

513 

Electromagnetic Flow Meter

Page 16 

March 2014

Summary of Contents for SSK513

Page 1: ...Installation Operation Manual Electromagentic Flow Meter SSK513 IOM 113 01 EN 2014 51301 113 Rev 1...

Page 2: ...SSK513 Electromagnetic Flow Meter Page 2 March 2014...

Page 3: ...er Pipeline Connection Gaskets 13 Meter Grounding 13 Conductive Pipe Grounding 13 Non Conductive Pipe Grounding 14 AMPLIFIER MOUNTING CONFIGURATION OPTIONS 14 14 14 Submersible Option 14 WIRING 15 Wir...

Page 4: ...UICK SETUP 26 QUICK REFERENCE 28 USING THE SSK513 MAIN MENU PROGRAMMING OPTIONS 29 ADE INTERFACE 52 STORE RESTORE FEATURE 54 DATA LOGGING FEATURE 54 MAINTENANCE 55 Cleaning the Flow Tube and Electrode...

Page 5: ...cluding water wastewater food and beverage pharmaceutical and chemical The basic components of an electromagnetic flow meter are The detector which includes the flow tube isolating liner and measuring...

Page 6: ...polytetrafluoroethylene PTFE liners are shipped with a liner protector on each end to maintain proper form of the PTFE material during shipping and storage OTE N Do not remove the liner protectors un...

Page 7: ...positioning the detector body on the forks with the flanges extending beyond the lift This could dent the housing or damage the internal coil assemblies Never place forklift forks rigging chains strap...

Page 8: ...Do not install the meter on pipes with extreme pipe vibrations If pipes are vibrating secure the piping with appropriate pipe supports in front of and behind the meter If vibrations cannot be restrai...

Page 9: ...cordingly When installed vertically rotate amplifier so that cable glands are facing down Horizontal Placement SSK513 are equipped with an Empty Pipe Detection feature If an electrode mounted in the p...

Page 10: ...Size D Pipe Size MINIMUM PIPING REQUIREMENT STANDARD CONCENTRIC REDUCERS NO DISTANCE REQUIRED Figure 8 Straight Pipe Requirements Pipe Reducer Requirements With pipe reducers a smaller meter can be m...

Page 11: ...omogeneous mixture If the injection point is too close the meter senses the two di erent conductivities for each liquid This will likely result in inaccurate measurements The injection method spaced b...

Page 12: ...n a vertical downward ow section of pipe Always position the ON OFF valves on the downstream side of the meter FLOW WRONG FLOW RIGHT Do not install in a vertical downward position Position On O valves...

Page 13: ...ge 14 Meter Grounding Process pipeline material can be either electrically conductive metal or not electrically conductive made of or lined with PVC fiberglass or concrete IMPORTANT It is essential th...

Page 14: ...on places the amplifier at a location away from the fluid flow and detector This is necessary in situations where process fluid temperature or the environment exceeds amplifier ratings The detector an...

Page 15: ...s Opening the SSK513 Cover The SSK513 amplifier s design lets you open the cover without completely removing it Cover is attached with display ribbon cable To open the cover you will need a blade scre...

Page 16: ...ads pumps motors etc If dedicated lines are not available a filtering or isolation system may be required Power wiring is the same for meter mount and remote mount amplifiers Remote Mount Installation...

Page 17: ...ble Junction Box Amplifier Connection No Description Wire Color Connection 11 Coil Green C1 12 Coil Yellow C2 13 Main Shield Black Red Ferrule CS 45 Electrode White E1 44 Electrode Shield Black ES 46...

Page 18: ...e SSK513 amplifier Do not connect the main power connection until you have made all other wiring connections Follow all of the safety precautions and local code to prevent electrical shock and damage...

Page 19: ...DC 50 mA set Jumper JP2 Max Frequency 10 kHz 3 and 4 Digital Output 3 Passive Max 30V DC 100 mA 10 kHz Solid State Relay 48V AC 500 mA 1 kHz Software configurable 10 and 9 10 and 11 Digital Output 4 P...

Page 20: ...Digital Output Wiring Diagrams Digital Input Wiring Diagram SSK513 Electromagnetic Flow Meter Page 20 March 2014...

Page 21: ...top line shows the title of the display screen Below that are two visible menu selections The bottom line provides directions for user input Typically a menu contains more options than will fit in the...

Page 22: ...ing on the context The Enter button will be referred to as E Consider the button as the next step or scroll text up button During programming pressing this button will go to the next menu selection or...

Page 23: ...00 LOW FLOW CUTOFF of 300 000 GPM 3 00 CHG NEXT E Press LOW FLOW CUTOFF of 300 000 GPM 2 00 CHG NEXT E The E button functions as an Enter button or cursor right button Example 1 The illustration below...

Page 24: ...rity menu 2 Select Set Admin PIN to view the Admin PIN display 3 4 Press E to save the PIN and to return to the Security menu Setting the Service PIN Users logged in with the Service PIN have access t...

Page 25: ...appears in the upper right corner of the PIN Request display Follow these steps to enter your PIN in the SSK513 1 At the Main Menu press E The PIN Request display opens PIN REQUEST 12345 Please enter...

Page 26: ...ns Hour LPH Liter Hour MGD MegaGallon Day M3 S Cubic Meter Sec IGS UKG Sec M3 M Cubic Meter Min IGM UKG Min M3 H Cubic Meter Hour IGH UKG Hour F3 S Cubic Feet Sec LbM Pound Min F3 M Cubic Feet Min OPM...

Page 27: ...the ow rate exceeds the full scale setting an error message indicates that the con gured full scale range has been exceeded However the meter will continue to measure This will a ect the latency of t...

Page 28: ...2 Digital Output 3 Digital Output 4 Flow Simulation Clear Totals T1 T2 PS Tpwro Communications Port A Settings Port B Settings Diagnostics Advanced Data Logger Token Copy ADE Unit Multiplier Backlight...

Page 29: ...meter is under registering by 0 5 percent then set the scale factor to 0 5 If the meter is over registering by 0 5 percent then set the scale factor to 0 5 To set the Scale Factor follow these steps f...

Page 30: ...citation Frequency display 2 Position the arrow next the desired frequency 3 Press E to save the excitation frequency and return to the Meter Setup menu Pipe Diameter Factory Set The Pipe Diameter par...

Page 31: ...e unit of measure for the ow rate and full scale ow Changing the ow units parameter readjusts the full scale ow parameter For example changing from gpm to gps would change the full scale ow from 60 gp...

Page 32: ...l scale ow adjusts the thresholds for generating set point alarms Pulse Outputs Changes to full scale ow adjusts the pulse frequency and duty cycle Analog Outputs Changes to full scale ow adjusts the...

Page 33: ...emote Reset Bi Directional Flow is totalized in both directions Bi directional measurements on the main display screen include T Registers forward ow resettable by menu or MODBUS RTU T Registers rever...

Page 34: ...s 4 to 20 mA and the alarm mode is set to HIGH then during a full scale flow alarm condition the analog output current will be 22 mA To change the analog output alarm mode follow these steps from the...

Page 35: ...he Digital Output menu Pulse Width 0 ms S The Pulse Width parameter establishes the On duration of the transmitted pulse The con gurable range is from 0 to 1000 ms Non zero pulse width con guration th...

Page 36: ...will activate the output alarm To change the set point minimum follow these steps from the Inputs Outputs menu 1 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu 2 From th...

Page 37: ...dware Type parameter lets you select the type of hardware used to drive the output signal either open collector or solid state relay To change the Hardware Type follow these steps from the Inputs Outp...

Page 38: ...mpty Pipe Alarm Provides indication when pipe is empty ADE Provides meter information in digital format See ADE Interface on page 52 To change the Function Select follow these steps from the Inputs Ou...

Page 39: ...r is reset to the configured preset amount value It is reset within the menu manager remote communications or through a properly configured digital input function batch reset Tpwroff The totalizer acc...

Page 40: ...1 For PROFIBUS use only This parameter allows configuration of the PROFIBUS DP daughterboard address Baud Rate 9600 The following Baud Rates are supported 9600 19200 38400 To change the baud rate foll...

Page 41: ...Bit or 2 Stop Bits 3 Press E to save the option and to return to the Port A Settings menu Communication Port B Port Address 1 An additional communication port known as Port B is used to o er enhanced...

Page 42: ...nse to a received packet Parity Errors Number of characters with parity errors i e received character has a mismatch between the number of 1s and its parity bit packet is discarded Framing Errors Numb...

Page 43: ...SG 0 USG 0 USG 100 USG 1200 USG 1000 0 USG 0 USG 0 USG 0 USG 1000 USG To change the Unit Multiplier follow these steps from the Advanced menu 1 Select Unit Multiplier to view the Unit Multiplier displ...

Page 44: ...Calibrate to view the Analog Calibrate menu 2 Select Custom Settings to view the Custom Settings display 3 Select one of the following Offset 4 mA Offset 20 mA 4 Con gure desired o set 5 Press E to sa...

Page 45: ...omponent of the uid exceeding the con gured limit To change the Filter Delay follow these steps from the Advanced menu 1 Select Filter Delay from the Advanced menu 2 Select the desired setting 3 Press...

Page 46: ...rs a diagnostic view of the acceleration components observed during ow conditions This parameter records the high water mark of the measured accelerations component This value will help to properly co...

Page 47: ...able calibration place the cursor on the calibration enable line and press E EMPTY PIPE CALIBRATE Volts 3 00 Cal ON E OFF Exit with Save 4 Wait 30 seconds for voltage measurement to stabilize 5 To sav...

Page 48: ...ures To set the service PIN follow these steps from the Advanced Menu 1 Select Security to view the Security menu 2 Select Set Service PIN to view the Service PIN display 3 Set the five digit PIN numb...

Page 49: ...Full Scale The number of times the ow has exceeded the full scale ow setting Totalizer The number of times the totalizers have exceeded limits of the meter Pulse Sync The number of times the pulse out...

Page 50: ...T TN T FWD T REV Where ROLLOVERTx is the rollover count for the appropriate totalizer For a meter configured in unidirectional mode the totalizer can be calculated using the following equation T1 ROLL...

Page 51: ...tage to help determine if the meter or application is performing optimally Restore Defaults Not applicable A Restores all non calibrated parameters to the factory defaults Language Select Language Sel...

Page 52: ...and selects the number of significant totalizer digits to transmit Changing the dial type from Disabled will automatically configure the necessary digital inputs outputs It is not allowed to manually...

Page 53: ...Unit Multiplier Resolution Display Digits 1 2 3 4 5 6 7 8 9 0 4 dial 10000 1 2 3 4 0 0 0 0 1000 1 2 3 4 0 0 0 100 1 2 3 4 0 0 10 1 2 3 4 0 1 1 2 3 4 0 1 1 2 3 4 0 01 1 2 3 4 0 001 1 2 3 4 0 0001 0 0 1...

Page 54: ...rotocol type V2 includes status information of the meter meter identification a second totalizer reading T or T2 relative flow rate 0 100 and flow direction STORE RESTORE FEATURE The Store Restore fea...

Page 55: ...rate and surrounding environment Clean the flow tube and electrodes by following the material handling and cleaning procedures documented in Material Safety Data Sheet MSDS guidelines for the product...

Page 56: ...inal E1 and E2 or reprogram to bidirectional mode Check cable connections for cross wiring Verify digital input con guration Replace con guration defaults Inaccurate measuring Improper calibration Wro...

Page 57: ...ency limit is 3 HZ Follow these steps for configuring meter for pulse output operation 1 Set PPU to zero for both output 1 and 2 2 3 Set PW as required by equipment receiving pulse transmissions from...

Page 58: ...is parameter or consider increasing pipe diameter Display Error Status Messages Error Message Possible Cause Recommended Action Err Detector Check detector and cable connections in accordance with thi...

Page 59: ...INTENTIONAL BLANK PAGE Installation Operation Manual Page 59 March 2014...

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