SportsPlay Quick Ship 3 Modified Installation Instructions Manual Download Page 133

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February 17, 2010

922-112 BUBBLE WINDOW PANEL

EQUIPMENT MAINTENANCE

INSPECTION FORM

MAKE COPIES OF THIS FORM TO USE FOR INSPECTION

REVIEW THE “MAINTENANCE GUIDE” IN THE APPENDIX TO BETTER UNDERSTAND THE IMPORTANCE OF
MAINTENANCE AND HOW TO DEVELOP A MAINTENANCE SCHEDULE.

DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED.

INCLUDE DATES AND SIGNATURES

Inspection Checklist

Recommended

Frequency

Grade

(Pass/Fail/NA)

Date

Inspected

Date Repairs

Completed

Inspect Brackets

Weekly

Inspect Hardware

Weekly

Inspect Plastic Components

Weekly

Inspect Finish

Monthly

Inspect Footing

Yearly

Inspect Surfacing

Daily

Inspector: _______________________ Signature: ___________________________________ Date: ___________________________

Maintenance Record

Part

Problem

Corrective Action

Date

Summary of Contents for Quick Ship 3 Modified

Page 1: ... 012 3 4 5 2 6 7 8 9 8 6 0 5 4 72 2ABCDB EBCF GHB BIGJEB KCILCA MBNOEB MBPJIIJIP JIDGCAACGJOI ...

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Page 3: ...ide 2 28 11 V C_OUTLINE V1 0211 2 TAB SECTION INDEX 1 3D AND 2D DRAWINGS 2 INSTALLATION GUIDE 3 INSTALLATION STEPS 4 COMPONENT INSTALLATION 5 APPENDIX 6 ORIGINAL COMPONENT MAINTENANCE FORMS 7 COMPLETED COMPONENT MAINTENANCE FORMS ...

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Page 5: ...KK H02 0 H0 KO 4 0 0PQ 0N0 4 KO N 0 R0S KO T U 0 S KO M EE C8 A B TCM K 288 C F T 8A 0V 67E K 4 7 KS T 8A K1 4 7 OS W8E M K1 4 7 S BXY 8M Z R8678 M EE C8 K3 4 7 S R8 B9 K5 4 7 1S T M 4 7 K5 28A9 W8E H9 BX Z E H9 BX M EE C8 K 9 M EE C8 C7M K 4Q 0 4 Q 0 OK HARDWARE DRAWINGS COMPONENT INSTALLATION INSTRUCTION SETS APPENDIX FINAL INSTALLATION STEPS MAINTENANCE AND INSPECTION ...

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Page 7: ...QUICK SHIP 3 MODIFIED Installation Guide ...

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Page 9: ...ve Tic Tac Toe Panel Below Pyramid Roof 36 Sheet 1 of 1 Scale 1 60 Project QS3_MOD Drawing Number 911 254 Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 CPSC Compliant ASTM Compliant 5642 Natural Bridge 800 727 8180 Fax 314 389 9034 www sportsplayinc com Size 14 X 18 Use Zone 26 X 30 Age Group 2 12 ...

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Page 11: ... Scale 1 60 Fax 314 389 9034 www sportsplayinc com Project QS3_MOD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 254 ASTM Compliant CPSC Compliant 5642 Natural Bridge Size 14 X 18 Use Zone 26 X 30 Age Group 2 12 ...

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Page 13: ... Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 CPSC Compliant ASTM Compliant 5642 Natural Bridge 800 727 8180 Fax 314 389 9034 www sportsplayinc com Size 14 X 18 Use Zone 26 X 30 Age Group 2 12 36 36 P1 P2 P4 P3 P5 P6 ...

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Page 15: ...rtsPlay recommends carefully unpacking the unit and taking an inventory before storing the equipment Care should be taken with all powder coated and thermoplastic coated parts to prevent damage to the coating Additionally all plastic panels need to be stored flat to prevent warping You have 30 days from receipt of your equipment to file a claim for missing or damaged parts Before you begin Review ...

Page 16: ...sphalt or packed earth may result in serious injury or death from falls These labels must be installed on vertical posts as per ASTM F1487 Instructions for the placement of these labels are included in the appendix of this booklet SportsPlay will provide manufacturer identification labels that must be installed on the structure during installation per ASTM F1487 Installation instructions for these...

Page 17: ...nformation and Public Affairs Washington DC 20207 USA Call 1 800 638 2772 US and Canada only Call 301 504 0990 Direct Link http www cpsc gov For a copy of either the standard for surfacing ASTM F1292 or for play equipment ASTM 1487 write to American Society for Testing and Materials 100 Bar harbor drive West Conshohocken PA 19428 2959 USA Call 618 832 9585 Web Site www astm org You must consider t...

Page 18: ...aw hammer Large dead blow rubber hammer Small sledgehammer to use in blocking the posts Vise grips various sizes and styles Strong and sturdy step ladders Socket set s 1 2 3 8 drive Extension cords power supply Drills 1 2 and 3 8 Drill bits and spade bits Levels Magnetic torpedo and 4 long levels Scrap lumber to use for shims in post holes to keep posts level Blocking materials for the post holes ...

Page 19: ...in the appendix of this instruction booklet If a part is missing or damaged the playground must be put out of service while the part is replaced Lack of maintenance will result in premature wear reduced life expectancy and possible failure that may result in injury All SportsPlay Equipment play events have been engineered to meet all applicable safety guidelines but if installed Improperly these p...

Page 20: ...onary equipment may overlap If the deck height for that equipment is no more than 30 above the protective surfacing the use zone is 6 The use zone for adjacent stationary equipment may overlap If the deck height for that equipment is more than 30 above the protective surfacing the use zone is 9 ...

Page 21: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 14 Installation Punch List Footing Layout Example ...

Page 22: ...on the next page 2 Once the decks are in the desired location within the play area and the decks are flush with each other mark the locations of the post by inserting a stake into the center of each post location see drawing below for an example If using spray paint to mark location please be careful not to spray the deck 3 Match the post location marks with the footing layout in the front of this...

Page 23: ...inuing 2 NEVER LEAVE THE INSTALLATION SITE UNATTENDED WITHOUT ROPING OFF THE AREA AND EQUIPMENT INSTALLING ALL HARDWARE SECURING TOOLS AND EQUIPMENT AND COVERING OPEN HOLES WITH A RIGID MATERIAL PLYWOOD CHILDREN WILL TRY TO USE THE EQUIPMENT EVEN THOUGH ITS NOT FULLY ASSEMBLED YOU MUST TAKE ACTION TO PREVENT INJURY AND DAMAGE 3 Once the first deck is installed and the concrete has set for 24 hours...

Page 24: ...acturers directions Fill holes too about 2 below the surface with concrete Once the hole has been filled with concrete slope the top of the concrete down and away from the post to keep water from seeping between the post and the concrete 4 Secure playground area to prevent access while the concrete is setting for a minimum of 48 hours 5 SportsPlay recommends having a CPSI certified playground safe...

Page 25: ...pping screws Installation Always install the brackets with the set screw facing down refer to the drawing on the right Always install the rubber gasket with the brackets After you have installed the brackets and the component completely verify the set screw is tightly in place and smooth out all sharp edges and points Use the screw bit included with the hardware Do not over tighten screws Set scre...

Page 26: ...t Bolt Deck While two people position and hold the deck in place insert the deck bolt and washer through the deck and into the factory installed nut on the post To ensure proper placement refer to the layout drawing and the post id drawing at the beginning of this guide ...

Page 27: ...pinning If you are mocking up components with the intention of removing the hardware at some point you may want to apply lubricating oil to the hardware Stainless steel hardware has a tendency to seize so if you are planning on removing the hardware you may want to apply lubricant to prevent this Pre drill the holes for the four hole bracket in the posts with the 7 drill bit included with the hard...

Page 28: ...g or broken equipment Do not allow children to play on broken equipment or equipment with missing components Make sure there are no unsafe modifications especially ropes tied to equipment Remove all unsafe modifications and close the equipment for play until they are removed Keep children in the designated play area Do not let children play on wet equipment Prevent overcrowding on play equipment L...

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Page 30: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 22 COMPONENT INSTALLATION INSTRUCTIONS ...

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Page 32: ...ed MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that suffici...

Page 33: ...TION INSTRUCTION PARTS LIST ID PART DESCRIPTION QTY 1 913 242 Square Deck 46 1 2 126 707BPS 3 8 x1 1 2 Button Head Bolt 4 3 316 601 3 8 Flat Washer 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 34: ...March 10 2014 3 912 242 SQUARE DECK 46 INSTALLATION INSTRUCTION ...

Page 35: ...em Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighten bolts all the way until the unit is completely assembled and all components are square and level Identify and separate all parts by referencing the de...

Page 36: ... 8 x1 1 2 Button Head Bolt 2 with one 3 8 Flat Washer 3 installed on the bolt inserts it through the factory punched slot in the Square deck The bolt then threads into the factory installed nut in the post that the deck connects to Repeat this step for all corners of the square deck __5 Once the entire playground has been installed and you have verified that the entire playground is level you can ...

Page 37: ...s set back fill dirt over the footing holes inspect the area and components for tools hazardous debris and sharp edges Verify all components are installed and all hardware is tight and then install the safety surfacing __7 inspect the components for sharp edges and if necessary file them down and apply touch up paint ...

Page 38: ...n F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury...

Page 39: ...dhold Post 1 8 913 202 Transfer Point Handrail Left 3 1 9 913 203 Transfer Point Handrail Right 3 1 10 126 703 3 8 x1 Button Head Bolt 12 11 126 701bps 3 8 x 1 Button Head Bolt 10 12 316 601 3 8 Flat Washers 54 13 226 602 3 8 locknut 27 14 126 709bps 3 8 x 2 Button Head Bolt 4 15 913 402 Four Hole Attachment Bracket 2 16 905 208 Gasket for Attachment Bracket 2 17 905 526 Self Tapping Screw 8 18 10...

Page 40: ...e bottom of the support post or slide leg on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or several inches of gravel The footing depth does not include this blocking material since materials used often vary It is the owner installers responsibility to check local building codes and to comply with those codes All foot...

Page 41: ...March 13 2014 4 922 135 3 TRANSFER STATION INSTALLATION INSTRUCTION ...

Page 42: ...revent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighten bolts all the way unt...

Page 43: ... Holes Refer to the Footing Diagram on page 4 of this instruction set __5 Install Transfer Station Stairs The Transfer Station Stairs 1 will connect using four 3 8 x 1 Button Head Bolts 10 eight 3 8 Flat Washers 12 and four 3 8 Locknuts 13 Place One 3 8 Flat Washer on to each of the four 3 8 x 1 Button Head Bolts Insert the Bolt and Washer assembly through the top holes of the stairs then through ...

Page 44: ...ton Head Bolt the flat side of the inside step leg should touch the inside of the Transfer Station Stairs Secure this with a second 3 8 Flat Washer and 3 8 Locknut See detail B Install a second 3 8 x 2 Button Head Bolt and 3 8 Flat washer into the top hole of the Handrail Place one of the Four Hole Attachment Brackets on the bent end of the Handrail and mark the holes on the post that it connects ...

Page 45: ...n Platform Now you can place the bolt through the Transfer Station Stairs and secure it with a 3 8 Flat Washer and 3 8 Locknut See detail D Do not tighten these bolts until the deck has been leveled Next place the Transfer Station Support Post into the footing hole opposite of the desired location of the Transfer Station Step Place one 3 8 Flat Washer onto each or the 3 8 x 1 Button Head Bolts and...

Page 46: ...t Inside legs into their footing holes then you need to place one 3 8 Flat Washer onto each of the three 3 8 x 1 Button Head Bolts insert this assembly through the top of the Transfer Station Step and into the factory punched hole in the Transfer Station Platform Secure the Transfer Station Step to the transfer Station Platform with a 3 8 Flat Washer and a 3 8 Locknut See detail H Level the Transf...

Page 47: ...ill dirt over the footing holes inspect the area and components for tools hazardous debris and sharp edges Verify all components are installed and all hardware is tight and then install the safety surfacing __11 Inspect the components for sharp edges and if necessary file them down and apply touch up paint ...

Page 48: ...M specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that coul...

Page 49: ... Bracket Gasket 2 4 905 526 Self Tapping Screw 8 5 196 807 3 8 x3 8 Set Screw 2 6 126 703 3 8 x1 Button Head Bolt 2 7 316 601 3 8 Flat Washer 4 8 226 602 3 8 Lock Nut 2 9 116 538 5 16 x1 Button Head Bolt 1 10 216 512 5 16 x1 Button Head Nut 1 11 326 501 5 16 Lock Washer 1 12 923 214 Arch Wall 1 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 50: ...ig your footing hole 1 deeper You must place the bottom of the post on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or several inches of gravel The footing depth does not include this blocking material since materials used often vary It is the owner installers responsibility to check local building codes and to comply...

Page 51: ...March 11 2014 4 922 120 3 CORKSCREW 3 DECK INSTALLATION INSTRUCTION ...

Page 52: ...ws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighte...

Page 53: ... sure that the attachment stub is facing away from the deck you are installing the Corkscrew Climber on You will need the Arch Wall 12 two Four Hole Attachment Brackets 2 two Attachment Bracket Gaskets 3 eight Self Tapping Screws 4 two 3 8 x 3 8 Set Screws 5 two 3 8 x 1 Button Head Bolts 6 four 3 8 Flat washers 7 and two 3 8 Lock Nuts 8 First you will need to place the two Four Hole Brackets on th...

Page 54: ...e holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position Install the Self Tapping Screws into the holes you have drilled in the posts with the Attachment Bracket Gasket between the post and Four Hole Attachment Bracket See detail B __6 Secure the Arch Wall to the Attachment Bracket Install and tighten the 3 8 x 3 8...

Page 55: ...e footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footing hole Once the footing has been filled with concrete you should rope of the area for a minimum of 48 hours to allow the concrete set properly __10 Once the concrete has set back fill dirt over the footing holes inspect the area and components fo...

Page 56: ... F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury ...

Page 57: ...nt Bracket 4 5 905 208 Attachment Bracket Gasket 4 6 905 526 Self Tapping Screws 16 7 126 703 3 8x1 Button Head Bolt 4 8 316 601 3 8 Flat Washers 16 9 126 702bps 3 8 x 3 4 Button Head Bolt 4 10 196 807 3 8 x3 8 Set Screw 4 11 126 704 3 8 x3 Button Head Bolt 2 12 226 602 3 8 Locknut 6 13 905 204 Slide Adaptor Triple Rail Slide 1 NOTE Keep a copy of these instructions on file to assist you with main...

Page 58: ...t cutaway views to the right If the Play structure is installed on an unlevel grade you must adjust the footing depth to accommodate the grade For instance if the grade for this component is 1 higher than the surface grade of the main playground post you must dig your footing hole 1 deeper It is the owner installers responsibility to check local building codes and to comply with those codes All fo...

Page 59: ...March 10 2014 4 922 126 3 3 TRIPLE RAIL SLIDE INSTALLATION INSTRUCTION ...

Page 60: ...lling the holes in the post when attaching a four hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly ...

Page 61: ...rencing the footing cutaway drawings on page 3 the footing layout and elevation views on page 4 of this components instruction set along with the main footing diagram on page 5 of the installation guide mark and dig the footings as instructed for the slide legs Footing depth is 24 less the amount of surfacing used plus the thickness of the blocking material SportsPlay recommends setting the slide ...

Page 62: ... of the playground posts This mark represents the attachment point for the top of the slide guard reference the front view drawing on page 2 __8 Slide all four of the four hole attachments brackets on to the ends of the slide guard ensure the hole for the set screw on the bracket is facing down After you have put the brackets onto the slide guard and attached the gaskets 5 put the slide guard in p...

Page 63: ...yground is level you can add the concrete to the footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footing hole Once the footing has been filled with concrete you should rope of the area for a minimum of 48 hours to allow the concrete set properly __14 Once the concrete has set back fill dirt over the f...

Page 64: ...ion F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause inju...

Page 65: ... 214 Slide Leg 2 4 913 402 Four Hole Attachment Bracket 4 5 905 208 Gasket for Attachment Bracket 4 6 905 526 Self Tapping Pinned Screw 16 7 126 706 3 8 x 1 3 4 Button Head Bolt 2 8 316 601 3 8 Washer 6 9 126 702 3 8 x Button Head Bolt 4 10 196 807 3 8 x 3 8 Socket Set Screw 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 66: ... front cutaway views to the right If the Play structure is installed on an unlevel grade you must adjust the footing depth to accommodate the grade For instance if the grade for this component is 1 higher than the surface grade of the main playground post you must dig your footing hole 1 deeper It is the owner installers responsibility to check local building codes and to comply with those codes A...

Page 67: ...March 13 2014 4 922 127 3 3 DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION ELEVATION AND FOOTING LAYOUT ...

Page 68: ...rilling the holes in the post when attaching a four hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularl...

Page 69: ... drawings on page 3 the footing layout and elevation views on page 4 of this components instruction set along with the main footing diagram on page 5 of the installation guide mark and dig the footings as instructed for the slide legs Footing depth is 24 less the amount of surfacing used plus the thickness of the blocking material SportsPlay recommends setting the slide up to the deck and using th...

Page 70: ...front view drawing on page 2 __8 Slide all four of the four hole attachment brackets on to the ends of the slide guard ensure the hole for the set screw on the bracket is facing down After you have put the brackets onto the slide guard and attached the gaskets 5 put the slide guard in place between the posts by lining up the top of the slide guard with the mark you made on the post in step 7 Attac...

Page 71: ...e them down and apply touch up paint __13 Once the entire playground has been installed and you have verified that the entire playground is level you can add the concrete to the footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturers directions before you pour it into the footing hole Once the footing has been filled with concrete you should rope o...

Page 72: ...AINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that sufficient ...

Page 73: ...t 4 7 905 526 Self Tapping Screws 16 8 905 803 Corner Bracket 3 9 316 501 5 16 Washers 10 10 116 529 5 16 x3 4 Button Head Bolt 10 11 216 512 5 16 x1 Button Head Nut 10 12 316 601 3 8 Flat Washer 32 13 126 701 3 8 x1 Button Head Bolt 19 14 236 601 3 8 T Nut 16 15 316 903 Rubber Washer 16 16 905 806 PVC Bushing 2 17 905 807 PVC Cap 2 18 905 808 Conduit Locknut 2 19 905 809 O Ring Large 2 NOTE Keep ...

Page 74: ...r slide leg on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or several inches of gravel The footing depth does not include this blocking material since materials used often vary It is the owner installers responsibility to check local building codes and to comply with those codes All footing depths listed here are rec...

Page 75: ...February 17 2010 4 912 807 SAND WATER PANEL INSTALLATION INSTRUCTION ...

Page 76: ...e four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be...

Page 77: ... Gaskets 6 sixteen Self Tapping Screws 7 three 3 8 x1 1 4 Button Head Bolt 13 seven 3 8 Flat Washer 12 four 5 16 x1 Button Head Nut 11 First you will need to locate the posts that the panel attaches to Refer to the overhead drawing in your instruction booklet CRITICAL MEASUREMENT IT IS EXTREMILY IMPORTANT THAT YOU MAINTAIN A 3 DISTANCE BETWEEN THE TOP OF THE PANEL AND THE NEAREST EDGE OF THE POSTS...

Page 78: ...Flat Washer 12 three 3 8 x1 1 4 Button Head Bolt 13 Attach the support legs to the bubble basin 2 with the bolt and flat washer passing through the basin and into the support leg One end of the support leg will be threaded See detail F __6 Install the drain assembly For this step you will need two 12 acrylic domes packed in a separate box two PVC Bushings 16 Two PVC Caps 17 Two Conduit Locknuts 18...

Page 79: ... Flat Washer 12 sixteen 3 8 x1 1 4 Button Head Bolt 13 sixteen 3 8 T Nuts 14 and sixteen Rubber Washers 16 Place the acrylic domes into the bubble basin drain facing the ground Each bolt will need a 3 8 Flat Washer installed on it first then a rubber washer and placed into the factory drilled hole and secure it with the 3 8 T Nut on the bottom of the Bubble Basin see detail C The 3 8 T Nut must be...

Page 80: ...d MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that sufficie...

Page 81: ...ESCRIPTION QTY 1 435 665 Bubble Window 1 2 913 402 Four Hole Attachment Bracket 4 3 905 208 Attachment Bracket Gasket 4 4 905 526 Self Tapping Screw 16 5 196 807 3 8 x3 8 Set Screw 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 82: ...acket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed befor...

Page 83: ... need to fit the Four Hole Brackets 2 onto the Bubble Window 1 The top of the Bubble window should be 38 from the surface of the deck to the top of the Bubble Window Once you have the top Bubble Window at the correct height mark the locations for the Four Hole Brackets TIP It s easier to install the self tapping screws if you pre drill the holes in the post with a 7 drill bit Install the Four Hole...

Page 84: ... Bubble Window Panel You will now need to center the Bubble Window between the posts Measure from each of the posts that the Bubble Window is connected to make the measurement the same on each side Now you can slide the aluminum collar over to the Bubble Window and secure it to the pipe with the 1 8 set screw that was installed at the factory __7 Inspect the components for sharp edges and if neces...

Page 85: ...May 1 2014 6 922 112 BUBBLE WINDOW INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 86: ...equired MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that su...

Page 87: ...ment Bracket Gasket 2 4 905 526 Self Tapping Screw 8 5 196 807 3 8 x3 8 Set Screw 2 6 126 703 3 8 x1 Button Head Bolt 2 7 316 601 3 8 Flat Washer 4 8 226 602 3 8 Lock Nut 2 9 905 116 Blue 905 114 Red 905 117 Yell Steering Wheel 1 10 126 815 x 5 Hex Bolt 1 11 316 801 Flat Washer 8 12 226 802 Lock Nut 1 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement par...

Page 88: ...s will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of ...

Page 89: ...let __4 Attach Panel to Deck You will need the Guard Wall with Wheel 1 two Four Hole Attachment Brackets 2 two Attachment Bracket Gaskets 3 eight Self Tapping Screws 4 two 3 8 x3 8 Set Screws 5 two 3 8x1 Button Head Bolts 6 four 3 8 Flat washers 7 and two 3 8 Lock Nuts 8 First you will need to place the two Four Hole Brackets on the Guard Wall with Wheel but do not attach the brackets to the playg...

Page 90: ... the post with a 7 drill bit Install the Self Tapping Screws into the holes you have drilled in the posts with the Attachment Bracket Gasket between the post and Four Hole Attachment Bracket See detail B __6 Secure the Guard Wall with Wheel to the Attachment Bracket Install and tighten the 3 8x3 8 Set Screw 5 in the Four Hole Bracket See detail B __7 Install the Steering Wheel You will Need the x ...

Page 91: ...h 10 2014 6 922 121 W GUARD WALL WITH WHEEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8 Inspect the components for sharp edges and if necessary file them down and apply touch up paint DETAIL C ...

Page 92: ...fication F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause...

Page 93: ...T DESCRIPTION QTY 1 923 175 f Tic Tac Toe frame below deck 1 2 913 402 Four Hole Attachment Bracket 4 3 905 208 Attachment Bracket Gasket 4 4 905 526 Self Tapping Screw 16 5 196 807 3 8 x3 8 Set Screw 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 94: ...hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment...

Page 95: ... __4 Mark posts for location of Four Hole Brackets After you have the proper location place a Four Hole Bracket 2 on each end of the Dino Panel 1 CRITICAL MEASUREMENT IT IS EXTREMILY IMPORTANT THAT YOU MAINTAIN A MAXIMUM OF 3 1 2 DISTANCE BETWEEN THE TOP BOTTOM OR SIDES OF THE PANEL AND THE NEAREST EDGE OF THE DECK OR POSTS After You Have determined the correct height of the Panel mark and drill t...

Page 96: ...INSTRUCTION INSTALLATION STEPS CONTINUED __6 Secure the Panel to the Attachment Brackets Install and tighten the 3 8 x 3 8 Set Screw 5 in the Four Hole Bracket See detail A __7 Inspect the components for sharp edges and if necessary file them down and apply touch up paint ...

Page 97: ...February 17 2010 6 THIS PAGE WAS INTENTIONALLY LEFT BLANK 922 175 T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION ...

Page 98: ...red MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that suffic...

Page 99: ...RIPTION QTY 1 435 635 Pyramid Roof 1 2 913 430 Roof Bracket 4 3 516 200 Zip Togglers 12 4 116 608 3 8 x 2 Button Head Bolts 8 5 316 601 3 8 flat Washers 8 6 905 526 Self Tapping Screws 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 100: ... screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighten bolts all the way until the unit is compl...

Page 101: ...e placement of the Pyramid Roof See top down view of your instruction booklet __4 Temporarily set the Roof Brackets and Pyramid Roof in place You will need to set each of the four Roof Brackets 2 on the posts that will support the Pyramid Roof The rounded side of the Roof Bracket will face to the inside of the deck Do not permanetaly attach them at this time Now you can set the Pyramid Roof onto t...

Page 102: ... Now that you have the Pyramid Roof lined back up with the Roof Brackets Install the 3 8 x 2 Button Head Bolt 4 with a 3 8 Flat Washer 5 in on it through the Roof Bracket and into the Pyramid Roof Do not tighten these until you have centered the roof with the deck See detail B __8 Secure the Roof Brackets to the posts Now that you have everything attached and centered over the deck you can install...

Page 103: ...April 30 2014 6 912 275 PYRAMID ROOF INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 104: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 1 INSTALLATION APPENDIX ...

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Page 106: ...ctions for a cutaway drawing __4 Clean off any concrete that may have splashed onto equipment before it dries __5 After the concrete has set for a minimum of 48 hours refer to manufacturers instructions for proper cure time you should backfill the holes Also remove any concrete that is not in the holes so they don t become a hazard for children __6 Install labels as instructed on the next page __7...

Page 107: ...entify the proper location The image to the right shows the proper placement for the labels on the playground post With the exception of the surfacing labels all labels must be placed between 48 and 60 from the top of the surfacing on the main posts in a conspicuous location on all four sides of the playground that will be visible to adults The surfacing labels shall be placed so that the arrows o...

Page 108: ...ure that you have a copy of each sheet for each component on your playground If you require additional maintenance sheets simply contact your distributor for a new copy All documents that have been included are originals and you will need to make copies to use while performing the inspections and any required maintenance All completed forms should be put on file or you may want to insert them at t...

Page 109: ...ufactures ex main posts labels four hole brackets footings etc The other type of component maintenance forms is specific to the components found on your playground specific slide climber etc Each component form has two sections The first gives details about what to look for and how to make repairs not all problems can be repaired in the field and the second part is the form you will use while perf...

Page 110: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 6 ORIGINAL INSPECTION AND MAINTENANCE FORMS ...

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Page 112: ...s are in place ___No open crush or shearing points on moving parts ___Inspect and remove or fix all trip hazards rocks or exposed footings ___No loose or missing hardware ___Moving parts example swings are not worn ___Swing chains are not looped over the top bar of the swing set ___There are no modifications to the playground ___No strings or rope tied to the equipment ___No liter tree branches or...

Page 113: ... you need to order replacement tools since most hardware is tamper resistant Inspect all posts for the following Verify that all hardware is in place and secure o Bolts Nuts Snug tight and then tighten an additional turn o Set Screws Snug tight and then tighten an additional full turn o Should you discover hardware is broken or missing order replacement parts immediately Refer to the component ins...

Page 114: ...ct concrete for cracks or loose supports o If cracked footings or loose supports are found you must excavate the soil around the concrete remove the concrete and pour a new footing Replace or move the surfacing back into position and verify correct surfacing levels are maintained in and around the play equipment ...

Page 115: ...E DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect footings for cracks Yearly Inspect footings for loose supports Yearly Inspector _______________________ Signature ___________________________________ Date ___________________________ Mainten...

Page 116: ... labels are not worn There are Manufactures id age group and warning labels labels 1 3 on the drawing to the right on all four sides at eye level Each post shall have a surfacing level label label 4 on the drawing at the proper position on the post If any of the labels are worn or missing order replacements Installing new labels Clean the surface where the label is being applied Allow surface to d...

Page 117: ...P A MAINTENANCE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Labels Monthly Inspector _______________________ Signature ___________________________________ Date ___________________________ Maintenance Record Part Problem Correct...

Page 118: ...ure should you discover a post is not secure Inspect paint for damage if damaged o If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Verify there are no sharp edges o If there are sharp edges or gouges smooth them down and touch up the paint using ...

Page 119: ...ENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect posts for damage Monthly Verify posts are secure in footings Monthly Inspector _______________________ Signature ___________________________________ Date ___________________________ Maintenance Rec...

Page 120: ...nd block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermoplastic repair k...

Page 121: ...ULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Deck Attachment to Post Monthly Inspect Hardware Monthly Inspect Finish Monthly Inspector _______________________ Signature ___________________________________ Date _______________________...

Page 122: ...found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermoplastic repai...

Page 123: ...CHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Deck Attachment to Post Monthly Inspect Hardware Monthly Inspect Finish Monthly Inspector _______________________ Signature ___________________________________ Date ___________________...

Page 124: ...f a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermo...

Page 125: ...DULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Monthly Inspect Hardware Monthly Inspect Finish Monthly Inspect Footing Yearly Inspector _______________________ Signature ___________________________________ Date ______________...

Page 126: ...If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Therm...

Page 127: ...LL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Slide Surface and for standing water Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature _...

Page 128: ...or cracks Block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermoplastic r...

Page 129: ...AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Medium Inspect Hardware High Inspect Plastic Components Medium Inspect Finish Medium Inspect Slide Surface and for standing water High Inspect Footing Low Inspect Surfacing High Inspector _______________________ Signature ______...

Page 130: ...lace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with...

Page 131: ...ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature _____________________________...

Page 132: ...eplace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint wi...

Page 133: ... ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature ____________________________...

Page 134: ...and replace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried pai...

Page 135: ...NANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature _______________________...

Page 136: ...and replace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried pai...

Page 137: ...ENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature ______________________...

Page 138: ...a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermopl...

Page 139: ...S ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Slide Surface and for standing water Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature _____...

Page 140: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 8 COMPLETED INSPECTION AND MAINTENANCE FORMS ...

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