CORN MACDON C HARVESTEC 6000 Installation Manual Download Page 1 | Manualshive

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CORN

CORN

INSTALLATION MANUAL

HEADSIGHT.COM | 574.546.5022

MACDON C

MACDON C

HARVESTEC

HARVESTEC

6000

6000

09021002d

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Summary of Contents for MACDON C HARVESTEC 6000

Page 1: ...CORN CORN INSTALLATION MANUAL HEADSIGHT COM 574 546 5022 MACDON C MACDON C HARVESTEC HARVESTEC 6000 6000 09021002d ...

Page 2: ......

Page 3: ...ormation for previously installed systems This icon designates information of which you should take note This icon indicates a special tool needed for a given task This icon designates an important instruction Suggestions If you have any suggestions to improve this manual please call 574 546 5022 or email info headsight com Disclaimers HEADSIGHT HORIZON PINPOINT FORESIGHT FEATHERSIGHT TRUESENSE TE...

Page 4: ...es for Tight Access 06 Routing Wiring Center Rows MacDon 30 07 Routing Wiring End Rows MacDon 10 Wire Routing All Others 11 Install Horizon or Insight Controller if equipped 13 Install Light Wiring Optional 13 Sensor Adjustment 14 Changing Swing 14 Increasing or Decreasing Voltage 14 Sensor Extensions 15 Parts 16 Mounting Brackets and Harnesses 16 Sensor Parts 17 Statement of Limited Warranty 19 i...

Page 5: ...Disconnect all drive shafts from the header Complete the header installation in this manual before proceeding to the installation in the Combine or Horizon Manuals JD combines and heads 2016 have the check valve for the deck plate circuit moved to the head Older heads may need to have this block added to prevent deck plate drift on newer combines Older combines may need the check valve removed to ...

Page 6: ...the HT2217 rear hole as shown 20 use HT2218 30 use HT2216 Use M8 16 carriage bolt and flange nut Nut must be on underside of bracket 3 Remove OEM bolt holding snoot tip in place 4 Install sensor assembly onto bolt and reinstall loosely into snout 5 Attach rear U bracket to threaded inserts 6 Tighten all hardware Harvestec 6000 Corn Bracket M8x16 Flange Bolt M10x25 Carriage Bolt Bolt supplied with ...

Page 7: ... and cut out snout similar to shown in pictures Remove only material necessary to allow bracket to fit into snout 4 Follow Routing Wiring Outer Rows to route extension cable up through snout 5 Connect the extension cable to the sensor 6 Install sensor assembly onto front bolt and reinstall loosely into snout 7 Attach rear U bracket to threaded inserts Use a bolt washer inside the poly if no thread...

Page 8: ... 1 2 hole through cover sheet metal inside triangle New heads may already have the hole in place De burr hole for wire protection 6 Install wire guard so that tube is as close to the wall of the welded triangle as possible 7 Secure wire guard to header using preexisting hardware bolts indicated by arrows 8 Reattach snout to header 9 Mark underside of snout directly above tube when snout is lowered...

Page 9: ... rotation Mark location of wire guard tube 5 Drill 1 2 hole through cover sheet metal New heads may already have the hole in place De burr hole for wire protection 6 Secure wire guard to header using preexisting hardware bolts indicated by arrows 7 Lower Snout 8 Mark underside of snout directly above tube when snout is lowered 9 Drill 1 1 4 hole through sheet metal and poly of snoot 05 Installatio...

Page 10: ... 38 31 40 38 17 17 33 33 and 10 41 and up 38 23 17 38 33 and 17 Removing Wires for Tight Access When routing the wiring there may be times when you would like to route the wiring through a small hole You may remove the Weatherpack connector by using the following procedure This step is NOT required it is only shown to aid installation as needed 1 Release wire retaining clip on each connector Inser...

Page 11: ...et 2 Raise the snout to transport position and locate the hole on the left side at the back of the snout Mark 4 inches 3 Mark 5 3 8 inches off steel hood bracket Drill a 1 hole at location and route PFB6 harness through the snout 4 Install grommet in the hole drilled in the sensor pocket 07 Installation ...

Page 12: ... of bracket and zip tie Keep sensor pigtail up in sensor pocket so it is not worn by material thrown forward by chopper 8 Install grommet in hole drilled at back of snout 9 Install clamp as shown Direction of clamp is critical to avoid it catching on the hood when folding 08 Installation ...

Page 13: ...nt of hood as shown 13 Route sensor extension from the main harness near the single point to the back of the hood Connect harnesses at rear of hood Screw clamp to poly just behind connector A Install clamp on hinge bracket bolt B Install grommet C 14 Move snout through full range Check the wire does not have any pinch or stretch points Verify that the wire is clear of all moving parts B A C 09 Ins...

Page 14: ...ole on the left side at the back of the snout Mark 4 inches Mark 5 3 8 inches off steel hood bracket Drill a 1 hole at location and route PFB6 harness through the snout 3 Connect PFB6 to the sensor Ensure connection is properly aligned and seated Push gently but firmly until you hear or feel a slight click 4 If routing wire along bottom of snout fasten wiring with cable clamps on both sides of the...

Page 15: ...ximately every 12 24 as needed 9 Wrap and fasten excess wiring in secure location Wire Routing All Others 1 Lay out wiring to appropriate snout Wiring will run from the sensor to the rear of the header near the combine s feederhouse connection See the Harness Length Table Use a PFB6 an extension harness for each snout on center rows 1 Connect PFB6 to the sensor Ensure connection is properly aligne...

Page 16: ...orrect positions 8 Connect extension harness to PFB6 Ensure connection is properly aligned and seated until you hear or feel a slight click Run zip tie around connection and pull tight Tuck connection inside hood 9 Route wiring to rear of header For wide row heads route wiring through existing hole to rear of header Make sure to adequately clamp wiring to prevent rubbing or pinching If necessary r...

Page 17: ...ded Install Light Wiring Optional This step is only necessary for headers without lights pre wired to OEM header connector 1 Connect Headsight black wire Ground to grounds of all lights 2 Connect Headsight Yellow Left Hazard to left warning lamp wire 3 Connect Headsight Green Right Hazard to right warning lamp wire 4 Connect Headsight Brown Stubble to stubble light lamp wire if equipped See the He...

Page 18: ...um cutting height Lowering the downstop will decrease total voltage swing and help prevent arm from stabbing the ground when the headers is lowered Increasing or Decreasing Voltage 1 Loosen sensor mounting nuts B 2 Twist the sensor to new position using the slotted mounting holes Twisting sensor clockwise will lower voltage Twisting sensor counterclockwise will increase voltage 3 Re tighten the nu...

Page 19: ...ove flange lock nut then remove arm and spring 2 Install extension to sensor assembly with previously removed spring and flange locknut 3 Install arm in extension with two bolts and nuts as pictured at desired length Headsight does not recommend extensions unless you need to run higher If you desire to operate header higher then sensors will allows you may add extensions 15 Sensor Adjustment ...

Page 20: ...15 Mounting Strap Left 2 AR HT2217 Mounting Strap Center 3 AR HT2219 Mounting Strap Right 4 AR HT2216 Mounting Bracket Wide AR HT2218 Mounting Bracket Narrow 5 AR PFBxx xx length Extension Harness 6 10 17 23 33 38 6 AR HT2310 20 row guard AR HT2312 22 row guard 4 1 5 6 2 3 16 Parts ...

Page 21: ...USHING WHITE 1 5 HT2139 BUSHING ASSEMBLY WITH SEALS 1 6 08100103 SNAP RING E CLIP 1 7 HT2120 CORN BODY 1 8 HT2128 SENSOR 1 9 08200147 M5x20 HEX BOLT 2 10 HT2130 SHIELD OPTIONAL 1 11 08200117 M8x12 FLANGE BOLT 1 11A 08200117 M8x12 FLANGE BOLT OPTIONAL 1 12 HT2105 STOP 1 13 08200151 5 16 18 FLANGE LOCK NUT 1 14 HT2110 SPRING 1 15 08200131 3 8 16 SERRATED FLANGE NUT 2 16 HT2117 EXTENSION 2 17 0820010...

Page 22: ...This Page Is Intentionally Left Blank ...

Page 23: ...t be performed and claims submitted within thirty 30 days of the occurrence of the claim and within the warranty period All parts removed during warranty repair must be returned to Headsight with Headsight s Return Form within thirty 30 days of the occurrence of the claim and within the warranty period Headsight Inc reserves the right to either inspect the product at the original retail purchaser ...

Page 24: ...P 574 546 5022 F 574 546 5760 4845 3B Rd Bremen IN 46506 info headsight com www headsight com 20 ...

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