Solar Stik PSS-G Deployment Manual Download Page 6 | Manualshive

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PSS-G/RAID Alternative Energy System Deployment Guide

August 2020

|

Solar Stik

®

Inc.

6

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Generator-related Troubleshooting 114

Testing the AGS Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  114
Generator Having Difficulty Starting.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   114
Generator Having Difficulty Starting.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   114
Generator Will Not Start .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   114
Generator Starts, Then Shuts Down When Load Is Transferred  . . . . . . . . . . . . . . . . . . . . . . .  115
Generator Short-cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  115
Generator Fails to Stop  .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   115

RMK-related Troubleshooting 116

RMK Status Indicator Light Not Illuminated When PRO-Verter Powers Up  . . . . . . . . . . . . . . . . .  116
Cannot Communicate with RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  116
Status Light Stays Orange after Inserting USB Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  117

Heat and System Derating 118

Causes of Overheating .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   118
Keep the System Cool  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  118
Power Hub Overheating and Derating  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  118
Power Hub Temperature Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  119
PRO-Verter Temperature Reports .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   119
PRO-Verter High-temp Generator Auto-Start .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   120
Charger Mode: PRO-Verter High-temp Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  120
MEP-802A Operation in High-altitude and Extreme Climatic Conditions .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   121
Li Expander Pak 2400 High Internal Temperature.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   121

MAINTENANCE INSTRUCTIONS

AES Preventive Care and Maintenance                                                                          122
Water Intrusion Prevention and Remediation                                                                                                                                     123
Locking Component Cases to Prevent Tampering                                                              124
AES Prestorage and Breakdown Procedures                                                                    125

Breaking Down and Repacking the PAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Preventive Maintenance Checks and Services (PMCS) 126

24VDC Expander Pak 2400 PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  126
24VDC PRO-Verter 7000 PMCS.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   127
24VDC Power Hub 2400 PMCS.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   129
PV Array PMCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  130

Maximum Power (Vmp) and Open Circuit Voltages (Voc). . . . . . . . . . . . . . . . . . . . . . . . . 131
Procedure to Measure PV Array V

with a Power Hub 2400 . . . . . . . . . . . . . . . . . . . . . . . 131

Navigating the User Interface Menus “View Charge Unit Status” Submenus . . . . . . . . . . . . . . 132
Procedure to Measure PV Array V

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Procedure to Measure V

of a Single PV Array Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 133

SUPPORTING INFORMATION

Weights and Dimensions                                                                                          134
Temperature Operating Range for Components                                                                134
Accessories                                                                                                                                                                                                                135
Temporary Bypass of the AES                                                                                     136
Configuring the MEP-802A to Support 120 VAC and 240 VAC Loads Simultaneously                                             137

Monitoring Output Voltage and Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Reconfiguring AES Components for a 24 VDC Load 138

Spin-lock Inter-Connect Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

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Summary of Contents for PSS-G

Page 1: ...Agencies and their contractors in support of the Persistent Surveillance System Ground PSS G RAID program Date of determination 02 February 2015 Other requests for this document shall be referred to...

Page 2: ...red for Optimal System Operation 19 System Cycling 19 Models of Operation 20 DC only Inverter Automatic Functions 20 Hybrid Automatic Functions 20 Load Support Automatic Functions 20 Peak Power Delive...

Page 3: ...e System 59 Raising the PSS G RAID Tower PRO Verter Load Support Function 61 Factors That Affect Load Support Function 62 Faults Associated with Load Support Function 62 PRO Verter 7000 User Interface...

Page 4: ...aults 90 AC Overload 90 Breaker Tripped 90 Dead Batt Charge 91 FET Overload 91 High Battery 92 High Batt Temp 92 High Volts AC 92 Overcurrent 93 Overtemp 93 Stuck Relay 93 Tfmr Overtemp 93 Unknown Fau...

Page 5: ...MK Data Meter 05 104 BMK Status 104 Battery SOC 104 DC Volts BMK 104 DC Amps BMK 104 AH In Out 104 Reset AH Out 104 Total AH Out 105 Minimum VDC 105 Maximum VDC 105 Days Since 100 SOC 105 Power Hub re...

Page 6: ...Conditions 121 Li Expander Pak 2400 High Internal Temperature 121 MAINTENANCE INSTRUCTIONS AES Preventive Care and Maintenance 122 Water Intrusion Prevention and Remediation 123 Locking Component Cas...

Page 7: ...7 August 2020 Solar Stik Inc PSS G RAID Alternative Energy System Deployment Guide Warranty and Returns Return Material Authorization 140 Warranty 140 ABOUT SOLAR STIK INC Contact 141...

Page 8: ...Verter 7000 AGS connection 43 Figure 24 Power Hub 2400 to PRO Verter 7000 AGS connection 43 Figure 25 PAM components 44 Figure 26 Sandbag left and tent stake right 44 Figure 27 Unrolling and standing...

Page 9: ...C Li Expander Pak 2400 108 Figure 64 PRO Verter temperature reports from the user interface 119 Figure 65 Lock Securing the Lid of the Power Hub 2400 124 Figure 66 Packing up the PAMs 125 Figure 67 Fa...

Page 10: ...d Source s of Problem 82 Table 5 Troubleshooting the User Interface LCD Screen 85 Table 6 Symptoms and Solutions for the Most Common Power Hub Issues 106 Table 7 Battery Status LED Color and Correspon...

Page 11: ...0 Load Support Mode Updated PRO Verter 7000 Settings Sep 2016 Version 8 Updates Updated 24VDC Li Expander Pak 2400 Preventive Maintenance Checks and Service PMCS including In Storage Maintenance Charg...

Page 12: ...S G and RAID platforms for the PM Electro Optics Infrared Payloads and Force Protection PM EO IR Payloads FP However it is not limited to the exclusive scope of those applications Before setting up pl...

Page 13: ...and latch and or lock the cases when the components are unattended Exercise caution when handling or operating the System Live power may be present Safety Information Labels Your safety and the safety...

Page 14: ...g centers labs and telecommunication rooms Using the Fire Extinguisher When using the extinguisher on a fire remember PASS Pull the pin Aim the nozzle or hose at the base of the fire from a safe dista...

Page 15: ...er panel of the grid power Any generator connected to the System must have a neutral to ground bond Grounding the System PRO Verter Grounding Lug Electric Shock Hazard WARNING Standing water around th...

Page 16: ...her Lids should be open only to access operator controls and closed at all other times Impact Equipment should not be dropped onto hard surfaces at a height greater than one foot when transporting or...

Page 17: ...ttery bank supports the load The power for the load is drawn from the batteries only as needed Multiple sources of power generation can be used simultaneously to support the battery and ensure uninter...

Page 18: ...nerator It is important to follow two rules when configuring power generation and energy storage technologies to serve in an application 1 The power generated over 24 hours must be greater than or equ...

Page 19: ...ber required to support the inverter s full inverter output and be charged effectively and safely when the PRO Verter 5000 is in charge mode Connecting an insufficient number of Expander Paks energy s...

Page 20: ...el the batteries will cycle regularly to mitigate generator runtime and logistical support often associated with operation in remote locations Hybrid systems also provide the operator with a flexible...

Page 21: ...battery charging rate to keep the total load value under the AC Input setting value If the load is dynamic the PRO Verter can make immediate adjustments and keep the total load on the AC source from...

Page 22: ...automatic function of the PRO Verter that combines power from a generator or grid AC source with the inverter s AC output to briefly support high AC loads that exceeds the AC source s or the PRO Vert...

Page 23: ...is demanded by the load Since the PRO Verter can t determine in advance how much power will be demanded at the time of the surge it can only react to the surge condition It may take up to 1 full seco...

Page 24: ...ed power distribution and management modules stacking of generators with PRO Verters Power Hubs and more Consult the individual product manuals for additional information about scaling and stacking No...

Page 25: ...ug Play architecture allows expansion or contraction of battery capacity when conditions warrant Use Inter Connect Strips and Inter Connect Cables to create a bank of Li Expander Paks Note Do not mix...

Page 26: ...wer cables are native to the PSS G and RAID Systems W16 120 V Pigtail installed on TQG for Tower operation W110 240 V Pigtail installed on TQG for Conex operation W116 Primary power cord between W16 a...

Page 27: ...nication cable 25 120 VAC 5 kW Generator AC power cable 24VDC Li Expander Pak 2400 x4 24VDC Li Expander Pak 2400 x3 Portable Array Module PAM x6 PSS G RAID Tower Conex W116 Cable W210 Cable Right side...

Page 28: ...ub 2400 x1 Item 20 0302204 Portable Array Module PAM x6 24VDC PRO Verter 7000 120 AGS x1 Item 20 0104016 30 Solar Leash x6 Metal Tent Stake x10 PAM Sandbag x12 PAM PAM Transport Case x6 Description It...

Page 29: ...tem 13 0000032 25 MEP 802A Generator Communications Cable x1 Item 13 1000098 MEP 802A AC Cable x1 Item 13 1000062 8 24VDC Inter Connect Y Cable x1 Item 13 0000034 25 24VDC NATO OMNI Cable x1 Item 13 0...

Page 30: ...ES components are labeled with placards indicating their preferred connections for best overall AES function Please review all of the information on the I Plates Faceplates and placards before setting...

Page 31: ...em Deployment Guide Energy Storage Li Expander Pak 2400 Figure 8 Expander Pak features Description Connector Voltage Amps Watts A 24VDC LiFePO4 output port Inter Connect port 24 VDC 50 A 1200 W B Powe...

Page 32: ...and controls PRO Verter User Interface WebConnect RMK mounting location INVERTER port ETHERNET port REMOTE port AGS Alarm switch Fans 1 A Max Breaker LED Generator Status LED DC Out 5 A Max Breaker L...

Page 33: ...switch C Modem Tech port Ethernet RJF21B D Gen Comm port Ampenhol HA100001 02 36 5 A Figure 11 PRO Verter 7000 AGS right exterior A A B C D Description Connector Voltage Amps Watts A 120 VAC output L1...

Page 34: ...e Energy System Deployment Guide August 2020 Solar Stik Inc 34 Figure 12 PRO Verter 7000 AGS left exterior A A B Description Connector Voltage Amps Watts A Exhaust vent B 120 VAC input L5 50P HBL503SS...

Page 35: ...r Connect ports for cable storage These ports have no electrical connection Solar Remote Monitoring Kit RMK optional Connections for RMK Solar Charge Controllers LCD User Interface Description Connect...

Page 36: ...Amps Watts A 24 VDC NATO slave NATO slave TGC11674728 24 VDC 100 A 2400 W B 24 VDC Input Only Inter Connect port 24 VDC 50 A each 1200 W each Description Connector Current voltage relationship Watts A...

Page 37: ...It ensures the potential for a reverse polarity connection within the circuit is minimized If a problem occurs in a leg of the Inter Connect Circuit the affected leg will disconnect from the primary...

Page 38: ...2020 Solar Stik Inc 38 Figure 18 Inter Connect Plug The Inter Connect Plug Polarized 200 A maximum current 24 VDC connection only Mechanically locks into place Rotate knob clockwise to lock countercl...

Page 39: ...able not supplied by Solar Stik PRO Verter 7000 AGS Inter Connect Strip Inter Connect Strip 24VDC Power Hub 2400 Gen Comm Cable 25 120 VAC 5 kW Generator AC Power Cable Li Expander Pak 2400 x4 Li Expa...

Page 40: ...of the components These lengths may vary if using cables other than the ones supplied by Solar Stik Figure 20 Working space radius for the AES 25 30 100 PAMs MEP 802A PSS G RAID Tower Power management...

Page 41: ...e System at a minimum stack the batteries four on the base and three on the next layer with the front of the batteries facing outward so the Inter Connect ports are accessible Finally place the Power...

Page 42: ...2 Connect all seven 7 Expander Paks to the two 2 Inter Connect Strips using seven 7 5 Inter Connect Cables Place stow the Inter Connect Strips on the second level as shown in the diagram below This lo...

Page 43: ...rter 7000 PRO Verter 7000 Figure 23 Expander Pak to PRO Verter 7000 AGS connection Legend Inter Connect Direction of flow energy or comm 5 Connect PRO Verter Power Hub 2400 Use a 5 Inter Connect Cable...

Page 44: ...ik Inc 44 PAM Expedition 420W PV Array Kit 1 Transport case 2 Trifold solar panel 3 Rollable stand 4 12 Sandbags 5 10 tent stakes 6 30 Solar Leash 3 2 4 1 6 Figure 25 PAM components PAM Kit Components...

Page 45: ...the panels are not caught between the nylon cross brace and the back of the panel Figure 29 Seating the panels from the top down c Connect the U shaped catches on the high end of the panel first work...

Page 46: ...e 30 Solar Leash Figure 30 Connecting H4 PV panel leads Figure 31 Connect negative and positive ends of the cables as shown 30 Solar Leash 7 Connect PV Panels in Series Figure 32 Loose panel lead wire...

Page 47: ...ed pairs of ports i e the same charge unit See solar port labels on the Power Hub Take note of which panel is connected to each solar only port This will make PV array output diagnostics and optimizat...

Page 48: ...rs is in the callout photo The PV arrays can also be laid flat on the ground which may prove useful in some situations Flip the levers down for 45 angle Flip the levers up for 30 angle Lay the arrays...

Page 49: ...s attach and two 2 sandbags are placed on each of the four 4 sandbag straps in the rear Soft Penetrable Surface The tent stakes provide additional ground securing stability when the panels are on soft...

Page 50: ...be used to secure the PV arrays if the ground is soft enough to be penetrated by the stakes Ensure the nylon loop is secure under the ears at the top of the stake arrows If possible drive the stakes d...

Page 51: ...stand are flexible and are susceptible to damage due to torsional strain the presumptive cause of the damage shown below as well as impact Damage could also occur to the Power Hub 2400 because the PV...

Page 52: ...re a supplement and not intended to replace the preventive maintenance checks and services PMCS procedures outlined in the operator s manual for the 5kW TQG TM 9 6115 641 10 The AES must be used with...

Page 53: ...ations Cable to the MEP 802A and the PRO Verter 7000 AGS PRO Verter GEN COMM port 12 Connect GEN COMM Cable to MEP 802A and PRO Verter 7000 PRO Verte 7000 AGS 5kW MEP 802A TQG Communication Cable Figu...

Page 54: ...phase selector to 120V 1PH b Connect the bare ends of the generator power cable to the MEP 802A green to GND black to L3 and white to N using the wrench affixed to the interior of the generator c Tig...

Page 55: ...ure the master switch is in the REMOTE OFF position this is the correct position for auto start d Ensure the generator access door is closed and secured Figure 51 MEP 802A control panel AUTO START ENA...

Page 56: ...Guide August 2020 Solar Stik Inc 56 15 Connect the PSS G RAID Tower to PRO Verter 7000 AGS Figure 53 Power connections from the PRO Verter 7000 AGS to the PSS G RAID Tower PSS G RAID Tower W116 PRO V...

Page 57: ...erter 7000 AGS power switch b If an RMK is not already installed on the PRO Verter use an RJ11 crossover cable to connect the Remote and Inverter ports on the upper right hand corner of the PRO Verter...

Page 58: ...rter Home screen displays 17 Set PRO Verter Clock to Local Time Rotate SELECT knob until desired hour is selected Push SELECT to set hour Rotate SELECT knob until desired minute is selected Push SELEC...

Page 59: ...alarms are located in the PRO Verter 7000 NOTE The Audible Start Warning alarm sounds 10 sec when the PRO Verter 7000 is connected to an MEP 802A TQG and the generator is about to start a Verify the g...

Page 60: ...O Verter will fully charge the batteries thus calibrating the System s metering The generator will continue to run until the bank of Expander Paks is charged fully When all of the Expander Paks are ch...

Page 61: ...hen operating in Load Support mode the AC power 4800 W from the generator passes through the PRO Verter and is used entirely in support of the load The PRO Verter simultaneously inverts energy stored...

Page 62: ...PRO Verter F5 Gen Control setting back to AUTO while the generator is still operating In AUTO mode excess AC power from the generator that is not used in support of the load will be used to recharge t...

Page 63: ...with troubleshooting and also allows the factory default settings for the inverter charger and any connected accessory to be restored Rotary SELECT Knob The rotary SELECT knob is similar to a car das...

Page 64: ...r 2 Charger off no utility or AC generator present ON Bulk Absorb Float or Equalize charge mode See the LCD screen to determine charge status BLINKING display says Charger Standby The charger is in Ch...

Page 65: ...ETUP Button 01 System Setup 01A Set Clock 01B Screen Setup 01C Temp Display 01D Max Charge 02 Inverter Setup 02A Search Watts 02B LBCO Setting 02C AC In Time 02D AC In VDC 02E AC In SOC 02F Power Up 0...

Page 66: ...tery Type CC CV F4 LBCO 24 4Volts F2 AmpHour Size 630AH F3 AC Input Amps 40A F5 Gen Run VDC Set Stop Gen Volts 28 8 Set Stop Volts Delay 1 Min Set Start Gen Volts 25 0 Set Start Volts Delay 15 sec Set...

Page 67: ...Hrs 04E Since Gen Run Days 04D AGS Temp F 04F Since 100 Days 04G Hour Meter Hrs AC In Start Amp Fault Amp Fault Test Gen Cooldown Start Exercise Fault Exercise Fault Time Gen Warm up Start SOC Fault...

Page 68: ...Celsius Set Clock AM PM 11 18AM Set Screen Setup Pwr Save 0 60min 02 Inverter Setup 02A Search Watts OFF 02B LBCO Setting Volts 24 4 02C AC In Time 6 00A to 6 00P 02D AC In VDC 18 0 to 31 8 VDC Set Se...

Page 69: ...Absorb Done SOC 100 Set Absorb Done Time Set Absorb Done Amps Set Absorb Done SOC 03E Max Charge Rate 90 Set Max Charge Rate 0 100 03H EQ Reminder CC CV Controlled Set EQ Reminder Days 1 255 days Con...

Page 70: ...28 8 Set Stop Volts Delay 1 min continued SETUP 04A Gen Run VDC Press Select Status 04 AGS Setup Set Start Gen Volts 25 0 Set Start Volts Delay 15 sec Set Stop Gen Volts 18 0 32 0 Set Stop Volts Dela...

Page 71: ...F Set Max Gen Run Time 0 1 25 5 Hrs Default 12 0 Hrs Range 0 1 25 5 Hrs Set Quiet Time OFF Set Start Quiet Hour 1 00 Set Start Quiet Minute 00 45P Set Start Quiet AM PM 0 00P 04G Quiet Time Press Sele...

Page 72: ...30 Ah SETUP Button Menus continued Setup 04 AGS Setup 05 BMK Setup 04K Gen 100 SOC Start Days Off Set Gen 100 SOC Start Days Off Set 100 SOC Run Hour 1 00P Set 100 SOC Run Minute 0 45P Set 100 SOC Run...

Page 73: ...ad only Displays Read only Displays Status VDC ADC BTS F Tfmer F FETs F Specific fault listed if no fault No Fault History displays H1 the most recent fault H2 H9 are the faults in the earliest past r...

Page 74: ...structure in the section to assist in knowing when one menu ends and the next begins To change settings parameters in the SETUP and BATTERY CHARGE PARAMETERS menus move forward through the menus usin...

Page 75: ...he constant voltage phase With the Li Expander Pak 2400 the acceptance charge phase is not necessary Float Charge This final stage compensates for the battery s self discharge and temperature Temperat...

Page 76: ...ng whereas a negative value is discharging For example 30 amps of charge current and 5 amps of load current will display a net current of 25 0 amps Note The amps reported may be at or near 0 0 when th...

Page 77: ...n the evening to improve counter accuracy Maximum range is 255 days which is also shown if days are unknown Note This window reports the current temperature inside of the Power Hub NOT the batteries I...

Page 78: ...nt limit regardless of other settings or temperature compensation Set to 29 0V Note All AUX functions disabled in this system configuration Sets charge controller Load Control mode to be based on batt...

Page 79: ...LIZ MANUAL SEL SET T COMP SLOPE 00 MV C C SEL SET FLOAT CURRENT 1 5A SEL SET ACCEPT TIME 0 5HRS SEL SET EQUALIZ CHG 29 0V SEL Sets Acceptance Charge Voltage set point 29 0 V Sets Charge Voltage temper...

Page 80: ...tion on generator Mechanical or relay failure has occurred Communication cable is broken or disconnected Generator switch is not in Remote Start position TQG Won t Shut Down Accept Float voltage does...

Page 81: ...ithin the AES circuit will cause power surging possibly overloading the AES at times Additionally a traditional UPS is designed for fast charge discharge service which means only minutes of runtime fo...

Page 82: ...erator what to check first Click the fault name to link to a detailed explanation of the reason s why the fault occurred and solutions to correct the fault The full list of all faults and statuses is...

Page 83: ...nerator manually at any time PRO Verter Internal Transformer Failure In the event of an internal transformer failure the PRO Verter is designed to pass AC power THROUGH its internal AC circuit The gen...

Page 84: ...in the lists below is touch linked to an explanation of the fault and a solution to resolve the fault BMK Statuses BMK Ready Think n AGS Statuses AC In Gen Cooldown Gen Warm up Manual Run No Comm Off...

Page 85: ...es No crossover cable or incorrect cable installed between the two ports on the RMK See PRO Verter Remote Monitoring Kit RMK LAN Operator Manual Display shows unrecognized letters or symbols Static el...

Page 86: ...on is active but the transfer switch has it in Standby until the external source is disconnected No Inverter Comm The LCD user interface is not receiving any communication data via the PRO Verter s In...

Page 87: ...Rate setting to the batteries The charger remains in Bulk charge until the absorb voltage determined by the SETUP 03C Battery Type setting or the 03F Max Charge Time setting is reached Float Charging...

Page 88: ...ode the charger is not actively charging but does monitor the battery voltage When the battery voltage reaches the Set Rebulk Voltage setting from 03G Final Charge Stage menu the charger will restart...

Page 89: ...harging mode Full charge rates will occur only after this mode changes to Bulk charging Absorb charging or Float charging modes Charger not charging even though Charge LED is on steady and the unit sa...

Page 90: ...C load on the PRO Verter output has exceeded the inverter s AC current protection limits This fault may occur because the connected AC loads are larger than the inverter s output capacity due to unaut...

Page 91: ...the Li Expander Pak 2400s to allow the PRO Verter to function properly or to autostart the generator Solution 1 Check the DC voltage at any of the PRO Verter s DC terminals Inter Connect ports and com...

Page 92: ...on the AC input Solution Remove all AC power from the PRO Verter AC input for at least 15 minutes to clear this fault Ensure only 120 VAC power is connected to the PRO Verter Low Battery LBCO No powe...

Page 93: ...g is a major source of heat buildup inside the PRO Verter Stuck Relay This fault message displays when the inverter is inverting but the internal AC pass through relay that should be open while invert...

Page 94: ...s fault message displays when the internal AC transfer relay is not closed while charging Solution If one of these internal faults occurs the inverter will require an inverter or power reset to clear...

Page 95: ...of the AGS An AGS status of Off or Ready indicates the user interface and the inverter is communicating with the AGS If the AGS status is not Off or Ready then refer to section Resolving AGS Operation...

Page 96: ...appear only if the PRO Verter were programmed differently They are shown only as a reference Back to Quick Links page Start Amp Generator has autostarted based on the SETUP 04C Gen Run Amps setting St...

Page 97: ...enu Once the AGS status indicates Warm up the PRO Verter s AC input ignores any incoming AC power This prevents the PRO Verter from loading the generator during warm up Once the AGS has determined tha...

Page 98: ...d shutting down the generator successfully started and ran for more than two 2 minutes but the generator unexpectedly stopped before the active AGS autostop condition was finished This fault occurs wh...

Page 99: ...ive controls If the generator does not start check the generator for fault codes adequate fuel and refer to the generator Operator and Maintenance Manual If the generator starts reconnect it to the Sy...

Page 100: ...ng and keep the air intake filters clean to promote more efficient cooling Note After the fault clears and the reason for the fault is determined be sure to enable the AGS to autostart Go to the CTRL...

Page 101: ...d to be fully charged i e SOC 100 to establish a SOC reference point The batteries are fully charged the display has changed from Think n to 100 and is ready to provide accurate SOC percentage values...

Page 102: ...s 05 BMK Meters Status 03 Timers Auto Generator Start Stop AGS Data Gen Run Time This menu displays the time the generator has been running since the AGS circuit auto started the generator This menu d...

Page 103: ...rliest past recorded faults H2 up to H9 Note The 04D Clear Faults menu allows all recorded fault history information to be cleared erased Refer also to the TECH 04 Fault History 04D Clear Faults menu...

Page 104: ...volts at the Inter Connect bus The range is from 07 00 to 70 00 volts 0 02 DC Amps BMK This meter displays the real time charge current amps into battery or discharge current amps out of the battery a...

Page 105: ...VDC display is shown After this value has been reset the display will begin monitoring and showing new minimum DC input values If the battery monitor is not connected or not communicating the display...

Page 106: ...nagement device e g PRO Verter or 24VDC Expander Pak 1000s Not registering charge current with panels operating in sun 1 Power Hub overheated 2 Batteries fully charged 29 0 VDC or near to that 1 Check...

Page 107: ...listed or cannot be corrected by listed corrective actions contact the Field Service Representative Equipment Condition Assumption Statement The Power Hub is fully functional and operating normally Lo...

Page 108: ...s LED Color Frequency Condition Green Flashing Normal operation Red Flashing Protection circuits engaged 1 Cell overvoltage 2 Cell undervoltage 3 Overcurrent charge or discharge 4 Overtemperature 160...

Page 109: ...start stop Expander Pak Circuit breaker tripping System crashes Expander Paks will maintain parity close to 100 SOC on a regular basis if the PRO Verter AGS is in AUTO mode using VOLTS to start stop t...

Page 110: ...Set Exercise Run Minute 8 00 Set Exercise Run AM PM 8 00A Set Exercise Run Time 1 25 5 Hrs Set Exercise Run Time 12 0 Hrs 1 Press the SETUP Button on the PRO Verter user interface password may be req...

Page 111: ...into each of the fields Start with the frequency e g every 3 days as shown and at an appropriate time of day 4 Confirm that the SOC of the System battery bank reported in METER 05B is 100 Note Ensure...

Page 112: ...intervals It will ensure there is enough energy to power the intended load between charges The best measure of a properly sized battery in a cycling application is that it will cycle 1 2 times during...

Page 113: ...anual Discharging the Expander Pak Battery to EMPTY For longest service life Expander Paks should only be discharged to 80 depth of discharge DOD This means that 80 of the power stored in the battery...

Page 114: ...ately 30 60 seconds before automatically turning off Generator Having Difficulty Starting Causes Generator starter battery voltage too low Low fuel Fuel Air filters clogged Solution 1 Charge the gener...

Page 115: ...te for the System 3 Verify all Expander Pak switches are in the ON position 4 If the internal transformer is in danger of overheating the AGS will automatically start the generator to ensure continuit...

Page 116: ...e PRO Verter Cannot Communicate with RMK Conditions Observed or Possible Causes or Inability to Communicate with RMK Possible Causes A RMK does not have green light B RMK has not been at green light s...

Page 117: ...or IP address of the gateway gateway host name 2 If using DHCP consult the documentation for the DHCP server Status Light Stays Orange after Inserting USB Drive Cause RMK automatically copying large n...

Page 118: ...ower Hub and PRO Verter turn on to maintain the internal temperature within the optimal operating range The fans are audible when operating Clogged air intake filters can significantly exacerbate heat...

Page 119: ...s located inside the Power Hub Note THIS IS NOT REPORTING THE TEMPERATURE OF THE BATTERIES but rather the temperature inside the Power Hub case This value is reported independently for each of the thr...

Page 120: ...frOvertemp during peak demand ensure that the AGS is set to Auto FAVS 5 Menu and that Set Gen Run Temp is set to 1 0 Hrs If this option is available by following the Menu Map below Set Gen Run Temp Of...

Page 121: ...y R1 is set to a maximum of 15 seconds and should not be adjusted If the generator does not start on the first attempt another attempt will be made in 2 5 minutes A total of four 4 start attempts will...

Page 122: ...month or more frequently as warranted to minimize the accumulation of internal heat See the component manual for air filter cleaning instructions Follow the generator maintenance procedures listed in...

Page 123: ...n The Inter Connect Strip 7 is a DC bus for the entire System and should be placed in a protected and dry location to minimize the possibility of water intrusion If water enters the Strip power down t...

Page 124: ...f the System is either sealed e g the Li Expander Paks or can be secured with a padlock to deter tampering Two or more latches allow the cases to be sealed to prevent damage to the internal components...

Page 125: ...ing the PAM Instructions for packing the PAM equipment is printed on the PAM support rack and on the interior of the case 1 Carefully clean the surface of the solar panels with a clean microfiber clot...

Page 126: ...proceed 2 Battery Status LED color M Q 1 Push and hold the Battery Status LED button 2 Record the color of the Battery Status LED in the maintenance service log 3 If the Battery Status LED is flashing...

Page 127: ...r and dry the filter Reinstall 3 If the filter is damaged or cannot be cleaned replace If the filter cannot be cleaned is too damaged to function properly and a replacement is not immediately availabl...

Page 128: ...clean it by rinsing it with water to remove the particulate matter and dry it Replace the filter if it is crushed rotted or cracked as illustrated in the left column of Figure 69 3 Reinstall the clea...

Page 129: ...damaged to function properly and a replacement is not immediately available the unit is partially mission capable Replace the filter as soon as possible to restore the unit to fully mission capable 1...

Page 130: ...ile posing risk of injury to personnel and damage to any connected equipment 3 PV array output Q2 1 Ensure each PV array is oriented for optimal sun exposure 2 Independently check on the Power Hub use...

Page 131: ...e user interface The Voc and Vmp should be measured under ideal solar conditions if possible This means that the panels should be oriented directly at the sun and unshaded on a clear day to identify t...

Page 132: ...nected to SLAVE2 input ports Press NEXT The number 3 displays in the left corner The rest of the screen is blank because no charge controller occupies this channel Note Menu windows for Charge Units 3...

Page 133: ...of the individual panels as described in the next section Procedure to Measure Voc of a Single PV Array Panel To measure the Voc of a PV array panel carefully place the leads of the voltmeter in on t...

Page 134: ...b 49 9 kg PAM Expedition 420 PV Array Ground Footprint 4 x 10 in 10 16 x 25 4 cm PV arrayKit 44 lb 20 0 kg Transport Case 48 x 17 x 9 in 121 92 x 43 18 x 22 86 cm Transport Weight 76 lb 34 5 kg MEP 80...

Page 135: ...xpander Paks AC Cable Adaptor 50A Female to 30A Male Item 07 1001182 For charging maintenance during storage AC Cable Adaptor 30A Female to 15A Male Item 07 1001181 For charging maintenance during sto...

Page 136: ...d the black wire to L3 Figure 75 AES wired to the PSS G Tower Figure 76 Configuration for temporary bypass of the AES To quickly restore power to the PSS G Tower and Conex while issues with the AES ar...

Page 137: ...propriate for reporting the desired output Begin with the outer ring PHASE then VOLTS then AMPS the most interior ring choosing the setting the reflects the wiring configuration of interest A white ar...

Page 138: ...ERED PORT on the front right of the Power Hub 2400 using the Inter Connect Y Cable Incoming power is used to charge the batteries and or power the load Multiple Power Hubs can be stacked to accommodat...

Page 139: ...being installed Polarity is indicated by and symbols on the housing Cables must have the proper ring terminals installed for proper fit onto the terminal post They should be secured by the flat washe...

Page 140: ...s the Products shall be free from defects in materials and workmanship and shall conform to the contractual specifications or to specification sheet of the Product This warranty does not cover defects...

Page 141: ...le renewable energy power generation systems with detailed explanation of system components Advanced configuration options with hands on deployment of actual systems will enhance student understanding...

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