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Softing FG-200 HSE/FF, User Manual

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Summary of Contents for FG-200 HSE/FF

Page 1: ...Softing Industrial Automation GmbH FG 200 HSE FF Modbus User Manual Version EN 112021 1 30 3...

Page 2: ...scribed products and may especially not be deemed as warranty concerning the quality and durability pursuant to Sec 443 German Civil Code We reserve the right to make any alterations or improvements t...

Page 3: ...ation European and International Approval ATEX IECEx 3 1 1 2 14 Hazardous Location North American Approval cULus 3 1 1 3 15 Mounting and dismounting 3 1 2 16 Connection diagram 3 1 3 16 Connecting the...

Page 4: ...2 34 Fieldbus 6 3 3 34 Advanced 6 3 4 35 6 4 Monitor 35 Point Pages 6 4 1 35 Point Data 6 4 2 36 6 5 Configuration 36 Settings 6 5 1 36 General Settings 6 5 1 1 38 Internet Protocol 6 5 1 2 39 LD Sett...

Page 5: ...1 4 63 Client server connections CTL SRV connections 9 1 5 63 Macrocycle 9 1 6 63 Input output parameters I O parameters 9 1 7 63 Contained parameters 9 1 8 64 9 2 Redundancy 64 Redundancy behavior 9...

Page 6: ...re submenu 9 3 5 72 Modbus Statistics submenu 9 3 6 74 9 4 Coding of bit fields 75 9 5 Modbus exception responses 75 9 6 Assign a second local IP address under Windows 8 1 Chapter 10 76 ATEX Type Exam...

Page 7: ...phic conventions The following conventions are used throughout Softing customer documentation Keys buttons menu items commands and other elements involving user interaction are set in bold font and me...

Page 8: ...references Software installation procedure updated 1 30 1 New image of power supply pin assignment Minor editorial changes 1 30 2 RJ45 status LEDs explained 1 30 3 Description of Modus functionality u...

Page 9: ...200 mA maximum is 1 A considering the rush in current at switch on FF H1 Four FF H1 channels compliant with type 114 of the FF physical layer profile The Fieldbus voltage range is from 9 VDC 32 VDC Pr...

Page 10: ...signing e g an etching pen More than one marking is not allowed If you need a second marking you must replace the existing equipment with a new one An equipment which has been operated under non intr...

Page 11: ...be connected or disconnected This can lead to danger of life if potentially explosive atmosphere is present there at that time 3 1 1 1 General requirements Following general requirements must be obser...

Page 12: ...n in this zone and has been certified accordingly Components may only be replaced by original spare parts which are also approved for the use in Ex atmospheres Spare parts are ordered as complete unit...

Page 13: ...n and International Approval ATEX IECEx The equipment has been assessed as based on the following standards and editions a EN IEC 60079 0 2018 b IEC 60079 11 2011 Ed 6 Corr 2012 EN 60079 11 2012 c EN...

Page 14: ...azardous Location North American Approval cULus If indicated on the device label the FG 200 is suitable for use in Class 1 Division 2 Groups A B C and D hazardous or non hazardous locations The device...

Page 15: ...ualified according to the German standard TRBS 1203 Technical Regulations for Operational Safety The definition of terms can be found in IEC 60079 17 Mounting 1 Hook the upper notch of the cut out on...

Page 16: ...roper operation of a FG 200 acting in non redundant mode or as primary device in redundant mode refer to LED status indicators The supply voltage 18 VDC 32 VDC is connected by a 3 pole terminal block...

Page 17: ...different ambient operating temperatures Ta are allowed Minimum distance Provide a minimum distance of 50 mm to the air inlet and air outlet to ensure natural convection Rotated installation position...

Page 18: ...installation position Maximum ambient temperatures for the FG 200 HSE FF Modbus Number of PA channels used Maximum fieldbus voltage Minimum distance Maximum permissible ambient temperature Ta 4 32VDC...

Page 19: ...ports ETH1 or ETH2 2 Connect each link of your FOUNDATION fieldbus H1 network via a power conditioner to a Fieldbus Channel port of your gateway CH0 to CH3 Note When using the FG 200 as linking device...

Page 20: ...ecting the FG 200 via serial connection use the connector from your delivery with the following pin assignment Pin No Signal Connector symbol 6 RX 5 TX S 4 GND Note If you are working with two FG 200...

Page 21: ...dent non redundant Primary Devices If they operated in redundant mode before and therefore have identical configuration information both will use the same H1 node addresses which will cause problems o...

Page 22: ...named CH1 to CH4 and are used to connect an FF H1 bus to the FG 200 FF H1 bus line channel 1 CH1 Pin Signal Description 7 Fieldbus 8 S Fieldbus shield 9 Fieldbus FF H1 bus line channel 2 CH2 Pin Signa...

Page 23: ...links to the terminal blocks of the H1 interfaces Make sure to connect each H1 link to the same channel CH 1 CH 4 on both FG 200s 3 Connect the second FG 200 to the Ethernet switch or hub 4 Connect b...

Page 24: ...tall to install the selected software application on your PC While the installation is in progress the status bar of the installation wizard shows the different steps that are being executed If you wa...

Page 25: ...by another network station To assign a new IP address to your PC you must have administrator rights 1 Open a browser e g Internet Explorer or Firefox 2 Enter the URL address 192 168 0 10 and press En...

Page 26: ...information see the Configuration Communication Tool User Guide As there is no other FF host system you have to download the function block schedule into the field devices You can generate the functi...

Page 27: ...gments and would then disable the segments without activity i e the segments without an active host interface 5 1 3 Configuring the Modbus mapping table The FG 200 supports the mapping of a set of fun...

Page 28: ...005 9006 Number of sent Modbus RTU responses 9006 9007 Number of received Modbus RTU requets with encoding or CRC errors 9007 9008 Number of current open Modbus TCP sessions 9008 9009 Total number of...

Page 29: ...andalone network FG 200 and H1 devices In this scenario the FG 200 would be the primary host device and Link Master Functionality is activated In addition we recommend disabling the Visitor Mode and s...

Page 30: ...alarm configuration of H1 devices This would prevent an impact on an existing device configuration but could lead to situations where it is not possible to receive alarms from some H1 devices To displ...

Page 31: ...s of the connected field devices 6 1 Login to webserver 1 Start your web browser with the URL http 192 168 0 10 You are prompted to log in with username and password 2 Enter administrator in the field...

Page 32: ...module mother board and the H1 module daughter bard with the four H1 channels Both modules as well as the entire device are identified by hardware version numbers and serial numbers The firmware versi...

Page 33: ...ernet Protocol Click Internet Protocol to display detailed information about the addresses used MAC Address number that acts like a name for the network adapter IP Address IP address of the FG 200 IP...

Page 34: ...ick the Fieldbus menu again System and Segment status in detail PD Tag Physical Device Tag a unique configurable and system dependent name for the device Device ID is set to a unique value for each in...

Page 35: ...e or more rows or sites Hint The initial value in column StatusDescription is shown offline until a value has been received after the first call up of this point page If a device to which this point p...

Page 36: ...he VCR connection by itself Examples Softing Communication Configuration Tool ComConf activate Emerson AMS Software activate NI FBUS Configuration Tool deactivate Note The feature Enable automatic VCR...

Page 37: ...To avoid this assure that a Link Master is present for all activated H1 Links or deactivate H1 Links of the FG 200 Visitor Mode When the FG 200 is in visitor mode it can be connected to a running FF...

Page 38: ...t you choose for the PC setting must be present in any case Subnet mask default with 255 255 0 0 no change needed must be present in any case Default Gateway It is not necessary to configure a Default...

Page 39: ...uring firmware download 6 5 1 4 User Accounts This menu allows you to change and confirm account passwords depending on the role Due to the tasks a user executes in this web site there are several gra...

Page 40: ...password If you lose your changed administrator password you cannot perform any configuration or set up task 6 5 2 System Maintenance 6 5 2 1 Restart In this submenu you can Click Restart Now to rest...

Page 41: ...sful and the FG 200 reboots Note Do not access the web server of the FG 200 before the Success message is displayed in the browser window If you do so you will have to clear the cache of your web brow...

Page 42: ...onfiguration click Save Configuration An additional window is opened asking you to save the file 2 Click Save file and confirm with OK The configuration file is saved to your standard download directo...

Page 43: ...nchronize the current PC time and the time of the FG 200 1 Select the radio button Set with PC 2 Click Set Time The synchronized time will appear in the table If the FG 200 is connected to a network a...

Page 44: ...es Up and Down sort the selected page int the order you desire up or downwards Delete deletes the selected page Edit allows to edit the selected point page content A new windows is displayed You can i...

Page 45: ...ns a table allowing you to activate various point columns to build the specific point page format Activate the required column to make it appear in the point page Any deselected point column is disabl...

Page 46: ...ferent endpoint is configured already to the device which must not be overwritten The fields Node and PD Tag are display fields and cannot be modified Click Update Alarm VCR to update the list e g aft...

Page 47: ...ted information e g after a configuration download Thus modified block tags will reflect the current configuration status Alternatively you can restart the FG 200 to update information on the blocks 6...

Page 48: ...odbus The FG 200 allows traditional control systems access to H1 fieldbus devices as well as over the serial port RS485 and using TCP IP These control systems normally include support for the Modbus c...

Page 49: ...Chapter 6 Using the web interface Version EN 112021 1 30 3 49...

Page 50: ...an import a Modbus mapping created by comConf Note The Modbus mapping table cannot be specified by the user any longer You are currently importing a Modbus mapping created by the Softing ComConf Expor...

Page 51: ...e it is possible to tolerate one fault in one of the two devices In a redundant set of devices one Linking Device acts as primary device and performs actively all communication functions including the...

Page 52: ...ween both devices are required for proper operation The two physical Linking Devices forming a redundant set of devices are determined by the serial link between them Without that serial link both dev...

Page 53: ...nd the entire H1 link or a subset of devices on an H1 link The conditions for a switch over from the primary device to the secondary device are listed below Transfer from primary device to secondary d...

Page 54: ...on the present fault For an overview refer to Table 15 Fault Measure of repair Permanent fault within the FG 200 Replacement of the detective FG 200 Transient fault within the FG 200 Restart of the FG...

Page 55: ...primary and secondary FG 200 go to Diagnostics Internet Protocol In the respective entry in line Redundancy State you will see Primary no backup for the primary device and Secondary for the secondary...

Page 56: ...FG 200 HSE FF Modbus User Manual 56 Version EN 112021 1 30 3...

Page 57: ...to LED statuses in redundant mode CH1 to CH4 H1 channel 1 to H1 channel 4 refer to Status indications of the four H1 channels The device status LEDs are permanently on or flash in different colors an...

Page 58: ...le shows possible LED combinations in stand alone mode LEDs Meaning PWR RUN green ERR RDL Start up phase approximately 7 seconds During this phase redundancy role is determined PWR RUN green green ERR...

Page 59: ...undant set The device is operational acting as Primary Device in a redundant set The secondary device is ready PWR RUN green green red ERR RDL Permanent hardware fault detection during startup A fatal...

Page 60: ...device in a redundant set The configuration information has been successfully transferred from the Primary Device and the redundancy link is operational PWR RUN green red ERR RDL Secondary device har...

Page 61: ...The following table shows the channel LEDs and their meaning for all four channels CH1 CH4 Symbol Color frequency Meaning green Visitor address flashing slowly 0 5 Hz not in LAS role flashing quickly...

Page 62: ...r links PUB SUB links Publisher subscriber links is used for cyclic transfer of process values input data and output data The process value is send by a publisher Multiple subscribers linked to the pu...

Page 63: ...es each Modbus register and point page parameter will be updated every two and a half second The main time consuming factors in read request handling are the low baud rate in an H1 segment 31 25 kbit...

Page 64: ...ault treatment Primary role actively transferred to or taken by redundant system Effect Redundancy switch over System degrades to non redundant system Repair measure Transient fault Automatic reboot P...

Page 65: ...5 Fault detection Bad link status of Ethernet port detected Detection time less than 500 ms Fault treatment Secondary device assumes and indicates non operational state Effect System degrades to non...

Page 66: ...nfiguration data from primary device 9 2 1 9 State indication associated The following table shows the state indications associated with the fault states described above The numbers in the first colum...

Page 67: ...Off on not configured links no connection to web server 6 On fast on configured links Off on not configured links Ok Primary Flashing fast on missing links Slow on configured links Off on not configu...

Page 68: ...r duration for CLT SRV connections In case of CLT SRV connections the switch will take about one minute If contained parameters such as BLOCK_ERR or channel are accessed it will take about one minute...

Page 69: ...undant primary device If in this case the FG 200 has a valid possibly unknown configuration it might use H1 node addresses which are already in use on the H1 links This will disturb or interrupt commu...

Page 70: ...ssages Transmitted number of messages transmitted by the FG 200 Good Messages Received number of messages received from FG 200 The button Reset Statistic Counter allows you to reset all segment values...

Page 71: ...is not operating properly In addition the following information is displayed Framing Errors i e incomplete frames might be an indication of noise on the H1 segment Checksum Errors might be an indicati...

Page 72: ...ature Values allows you to reset all values to zero and to restart measuring To see the new results click Device Temperature again 9 3 6 Modbus Statistics submenu The Modbus communications statistics...

Page 73: ...ults click Serial again TCP The menu item TCP shows statistical data of a Modbus connected using TCP First received and transmitted messages are listed Then the error responses are counted Finally ope...

Page 74: ...nitialization Manual 0x02 Local Override 0x04 Manual 0x08 Auto 0x10 Cascade 0x20 Remote Cascade 0x40 Remote Output 0x80 Modbus Register 16 Bit register contains target mode in High Byte actual mode in...

Page 75: ...from the connected H1 field devices 9 6 Assign a second local IP address under Windows 8 1 1 Open the Desktop 2 Press the Windows start key and select Control Panel 3 Select Network and Internet 4 Ope...

Page 76: ...FG 200 HSE FF Modbus User Manual 76 Version EN 112021 1 30 3 10 ATEX Type Examination Certificate...

Page 77: ...Chapter 10 ATEX Type Examination Certificate Version EN 112021 1 30 3 77...

Page 78: ...FG 200 HSE FF Modbus User Manual 78 Version EN 112021 1 30 3...

Page 79: ...Chapter 11 UL Certificate of Compliance Version EN 112021 1 30 3 79 11 UL Certificate of Compliance...

Page 80: ...s product may cause radio interference in which case the user may be required to take adequate measures CE A Declaration of Conformity in compliance with the above standards has been made and can be r...

Page 81: ...Chapter 12 Declarations of conformity Version EN 112021 1 30 3 81...

Page 82: ...Richard Reitzner Allee 6 85540 Haar Germany https industrial softing com Softing Industrial Automation GmbH 49 89 45 656 340 49 89 45 656 488 info idn softing com...

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