SMC Networks HRS090-A...-20 Series Original Instructions Manual Download Page 158

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HRX-OM- T002

Chapter 7 Alarm Notification and Troubleshooting

7.3

Troubleshooting

HRS090 Series

7-8

7.3.2

How to release the thermal relay trip and circuit protector

Shut of the breaker of the customer

’s power supply facility.

Remove 12 screws to remove the upper panel.

Fig. 7-1

Removal of upper panel

Remove 7 screws to remove the panel for electrical unit.

Fig. 7-2 Remove the panel of the electrical unit

Be sure to lock out and tag out the breaker of the facility power supply
(customer power supply facility) before wiring.

Screw

Upper panel

Screw

Panel for electrical unit

Summary of Contents for HRS090-A...-20 Series

Page 1: ...ition Jul 2014Rev B Nov 2016 Operation Manual Installation Operation Original Instructions Thermo chiller HRS090 A 20 HRS090 A 40 HRS090 W 20 HRS090 W 40 Keep this manual available whenever necessary...

Page 2: ...ion and operation of the product Only people who understand the basic operation of the product through this manual or who perform installation and operation of or have basic knowledge about industrial...

Page 3: ...and Function of Parts 2 2 2 2 1 HRS090 A 20 In case of air cooled type 2 2 2 2 2 HRS090 W 20 In case of water cooled type 2 3 2 3 Function of Parts 2 4 2 4 Operation display panel 2 5 Chapter 3 Trans...

Page 4: ...Display and setting of various functions 5 1 5 1 List of function 5 1 5 2 Function 5 2 5 2 1 Key operations 5 2 5 2 2 List of parameters 5 4 5 3 Main Display 5 7 5 3 1 Main Display 5 7 5 3 2 Items on...

Page 5: ...pressure unit change 5 34 5 15 Data reset function 5 35 5 15 1 Data reset function 5 35 5 15 2 How to operate reset function 5 35 5 16 Accumulated Operating Time Reset Function 5 36 5 16 1 Accumulated...

Page 6: ...aily check 8 2 8 2 2 Monthly check 8 3 8 2 3 Inspection every 3 months 8 4 8 2 4 Inspection every 6 months 8 6 8 2 5 Inspection during winter season 8 7 8 3 Consumables 8 7 8 4 Operation Stop for an E...

Page 7: ...HRS090 Series 9 5 1 HRS090 A W 20 40 9 10 9 6 Types of hazard labels 9 11 9 6 1 Locations of Hazard Labels 9 12 9 7 Compliance standard 9 13 9 8 Sample DoC 9 14 9 9 Daily Check Sheet 9 15 Chapter 10 P...

Page 8: ...HRX OM T002 Contents HRS090 Series...

Page 9: ...ty related information in this manual carefully before starting work The safety manager is responsible for strictly observing safety standards but responsibility in respect to safety standards during...

Page 10: ...ing to severity DANGER WARNING CAUTION 1 3 2 Definition of Serious injury and Minor injury Serious injury This term describes injuries that result in after effects including loss of eyesight burns ele...

Page 11: ...is needed when contacting an SMC sales distributor How to see the serial number T O 001 January 2014 S O 001 Year Symbol Remarks Month Symbol Remarks Serial no 2015 T Repeated from A to Z in alphabeti...

Page 12: ...en or sick condition which might cause an accident Do not remove the panels except for the cases permitted in this manual Do not remove the panels during operation Do not handle this product by any me...

Page 13: ...of the product must be handled by a specialized industrial waste disposal agency in accordance with local laws and regulations Only maintenance personnel or qualified people are allowed to open the c...

Page 14: ...Safety Data Sheet MSDS HRS090 Series 1 6 1 8 Material Safety Data Sheet MSDS If the material safety data sheets of chemicals used in this product are needed contact an SMC s sales distributor Any che...

Page 15: ...4 Product Label and check the part number of the product HRS090 Cooling capacity Cooling method Piping thread type Power supply Options A Air cooled refrigeration None Nill Nill Rc F G Rc G thread ad...

Page 16: ...ble 2 1 Accessory list Alarm code list label 2pcs English 1pc Japanese 1pc Operation manual 2pcs English 1pc Japanese 1pc Y strainer 40 meshes 25A 1pc Barrel nipple 25A 1pc Anchor brackets The anchor...

Page 17: ...st Alarm code list label 2pcs English 1pc Japanese 1pc Operation manual 2 Copies English 1 copy Japanese 1 copy Y strainer 40 meshes 25A 1pc Barrel nipple 25A 1pc Anchor brackets The anchor bolts are...

Page 18: ...filter periodically For details prefer to 8 2 2Monthly check Power cable entry Insert the power cable to the power cable entry and connect it to the power terminal For details refer to 3 3 2Electrica...

Page 19: ...3 seconds Blinks during warming up function During standby Turns ON for 0 5 seconds and OFF for 3 seconds During operation Interval 0 3 seconds 4 4 ALARM light Blinks with buzzer when alarm occurs In...

Page 20: ...HRX OM T002 Chapter 2 Name and Function of Parts 2 4 Operation display panel HRS090 Series 2 6...

Page 21: ...have the licenses Be sure to use all the four eye bolts when sling the product The slant angle of each rope should be 60 degrees oe less When the product is carried by using folklift make sure that t...

Page 22: ...ting and hanging position This drawing is HRS090 A 20 Table 3 1 Weight of the product Model Weight kg HRS090 A 20 40 Approx 136 HRS090 W 20 40 Approx 124 The product are heavy object Refer to Table 3...

Page 23: ...is a heavy object Refer to Table 3 1 Weight of the product Moving the product by casters should be done by 2 persons or more Raise the adjuster feet and push the corners of the product when moving th...

Page 24: ...ocation that is near heat sources and poor in ventilation Location that is subjected to abrupt changes in temperature Location that is subjected to strong electromagnetic noise intense electric field...

Page 25: ...es in the product will be lower in the location at altitude of 1000m or higher For this reason the maximum ambient temperature for the thermo chiller operation and the cooling capacity will be reduced...

Page 26: ...itioned ventilate by installing a duct on the outlet ventilation of the product Do not fasten the duct on the outlet ventilation of the product directly Have the space at least the dust s diameter apa...

Page 27: ...40 Approx 17 Refer to 9 1 Specifications Installation environment specification Sound noise HRS090 A 73dB A HRS090 A 40 75 dB A HRS090 W 65dB A Front 1m height 1m rated condition The water cooled prod...

Page 28: ...Space It is recommended to keep the space around the product shown in Fig 3 3 Fig 3 3 Installation space This drawing is HRS090 A 20 Have an enough space for the ventilation for the product Otherwise...

Page 29: ...in Fig 3 4 Installation procedures This drawing is HRS090 A 20 Install the product on the horizontal floor Prepare the M10 anchor bolts that are appropriate to the material of the floor that the produ...

Page 30: ...ttom of the product to fix the product to the floor using anchor bolts Fig 3 5 Fixtures and holding screws This drawing is HRS090 A 20 1 Install anchor bolts on the levelled floor with dimensions belo...

Page 31: ...o the anchor bolts and screw the holding screws into the product to settle the product to the floor Fixture is mounted to the front and the rear surface of the product 2 places Tips SMC Foundations bo...

Page 32: ...ce of cables being applied to the terminals Incomplete wiring or improper securing of wiring may cause electrical shock excessive heat and fire Ensure a stable power supply with no voltage surges Ensu...

Page 33: ...2 Earth leakage breaker 1 Rated current A Sensitivity of leak current mA HRS090 A 20 HRS090 W 20 200 200 230VAC 50 60Hz 3phase M5 R5 5 5 4 cores x AWG10 4 cores x 5 5mm2 including ground 30 30 HRS090...

Page 34: ...has knowledge and experience Check the power supply Operation with voltages capacities and frequencies other than the specified values can cause fire and electrical shock Wire with an applicable cable...

Page 35: ...er operating time as than this for the user s side primary side If it is a shorter operating time there is a possibility of accidental breaker trip due to the internal motors inrush currents of this p...

Page 36: ...1 Remove 4 screws to remove the power supply terminal cover on the back of the product Fig 3 8 Removal of power supply terminal cover 2 Hold the pull of the power supply terminal cover Pull the bottom...

Page 37: ...wer supply terminal cover grommet with film Fig 3 10 Cable entry 4 Connect the power supply and the ground cable as shown in the figure below Fig 3 11 Wiring of power supply cable Power supply cable e...

Page 38: ...HRX OM T002 Chapter 3 Transport and Setting Up 3 3 Installation HRS090 Series 3 18 Mount the power supply terminal cover using 4 screws Fig 3 12 Mounting of power supply terminal cover Screw...

Page 39: ...3 3 7 Wiring of contact output signal Use the signal cable described below for wiring of each function Signal cable Use the cable and terminals as follows below for wiring of each function Table 3 5...

Page 40: ...5 6 7 24VDC DC 24V 10 500mA MAX 1 13 14 15 24V COM Contact input signal 1 3 Contact input signal 1 Run stop signal input External switch signal input 2 Switch the input on the operation display panel...

Page 41: ...This wiring is an example Fig 3 13 Wiring of Run stop signal input Remote signal input Example Terminal No 5 Terminal No 13 T e inal No 3 Terminal No 11 Switch Terminal No 3 Signal cable entry Note Ho...

Page 42: ...ernal switch cannot be connected to the contact input signal 1 depending on the communication mode Table3 9 External switches used in the examples Table 3 8 Sets external switch Communication mode 1 C...

Page 43: ...e flow switch described in the table purchasing separately 2 Depending on the external switch output type connect the wire the switch to the terminals for contact input signal as shown below This is a...

Page 44: ...Category Communication mode LOC LOC 5 20 Communication setting menu Contact input output communication Contact input signal 1 RUN SW_A Contact input signal 1 type ALT ALT Contact input signal 1 delay...

Page 45: ...f Contact open Contact output signal 3 Terminal no 2 10 Alarm status signal output B While alarm being generated Contact open While alarm not being generated Contact closed With power supply shut off...

Page 46: ...ow for connecting multiple thermo chillers Configuration of connection One thermo chiller for one host computer or multiple thermo chillers for one host computer 31 thermo chillers can be connected at...

Page 47: ...of alarm condition can be performed by remote control Refer to the Communications Operation Manual for more details Wiring of communication cable Be sure to wire as shown in the figure below Configura...

Page 48: ...the piping may be damaged Facility water temperature of the facility water outlet port might rise up to approx 60deg C 3 4 Piping Piping port size Table 3 12 Piping port size Name Port size 1 Recomme...

Page 49: ...Without holding the ball valve of the drain port with a wrench the ball valve may rotate and it may cause a fluid leakage and or malfunction of the product Be sure to hold the ball valve of the drain...

Page 50: ...erflow port For option J Drain port To sump pit Customer s system 2 2 2 1 2 4 3 5 1 1 1 7 6 6 9 8 Water supply Fig 3 20 Recommended piping circuit No Name Size 1 Valve Rc1 2 2 Valve Rc1 3 Y strainer 2...

Page 51: ...t causes the alarm AL01 Low level in tank When the circulating fluid temperature is lower than 10 deg C use 15 aqueous solution of ethylene glycol Otherwise it may cause icing of the fluid Tank lid Ci...

Page 52: ...olution separately To control the density of the ethylene glycol aqueous solution a densitometer is available sold separately from SMC Item No Remarks Ethylene glycol aqueous solution 60 HRZ BR001 Ple...

Page 53: ...ize Piping specifications Automatic water fill inlet Rc3 8 Supply pressure 0 2 to 0 5MPa Supply temperature 5 to 40 Overflow outlet Rc3 4 Piping should be within f19 of I D and 5m of length Riser pipi...

Page 54: ...HRX OM T002 Chapter 3 Transport and Setting Up 3 6 Option J Piping of Automatic fluid filling HRS090 Series 3 34...

Page 55: ...nfirm that the fluid level is between HIGH and LOW levels of the fluid level gauge Facility water piping For water cooled type Check that the piping is correctly connected to the facility water inlet...

Page 56: ...e operation display panel Then the display moves to the main display which shows the circulating fluid outlet temperature The set circulating fluid temperature is displayed as SV on the digital displa...

Page 57: ...4 2 3 Setting of circulating fluid temperature Press the or button on the operation panel to change the SV to the required value When setting the circulating fluid temperature by communication refer...

Page 58: ...tton simultaneously The pump operates independently while the PUMP button is being pressed The RUN light green blinks while the pump is operating independently and the circulating fluid in the tank is...

Page 59: ...up to the H mark on the tank Fig 4 6 Filling of Circulating Fluid Reset alarms on the Alarm menu screen Alarm reset is not accepted from any screen except the Alarm menu screen Refer to 5 2 1 Key oper...

Page 60: ...luid temp Circulating fluid set temp Press the PUMP button press the RUN STOP button and the MENU button simultaneously again to operate the pump individually Fig 4 7 Alarm release 5 Repeat steps 1 to...

Page 61: ...RUN STOP key on the operation panel he RUN LED green turns ON and the product starts running The circulating fluid discharge temperature PV is controlled to the set temperature SV Fig 4 8 Starting the...

Page 62: ...use a failure 4 4 2 Stopping the product 1 Press the RUN STOP button on the operation panel The RUN light on the operation panel blinks green at 1 second intervals and continues operation to prepare t...

Page 63: ...the specification range 4 6 Adjustment of Circulating Fluid flow rate When the circulating fluid flow rate is smaller than the minimum required the product may fail to maintain the performance making...

Page 64: ...HRX OM T002 Chapter 4 Starting the Product 4 6 Adjustment of Circulating Fluid flow rate HRS090 Series 4 10...

Page 65: ...erature offset between the discharge temperature of the thermo chiller and the customer s device 5 9 8 Reset after power failure Start operation automatically after the power supply is turned on 5 10...

Page 66: ...e READY band width READY time Offset mode Offset temperature Recovery from power failure Anti freezing function Data reset Pump accumulated operating time reset Fan accumulated operating time reset Co...

Page 67: ...ut signal 1 Contact input signal 1 type Contact input signal 2 Contact input signal 2 type Contact output signal 1 function Contact output signal 1 operation Contact output signal 1 selected alarm Dig...

Page 68: ...t Pressure of lower pressure refrigerant circuit Unused Accumulated operation time of the pump Accumulated operation time of the fan Accumulated operation time of the compressor Accumulated operation...

Page 69: ...1 0 o C 33 8 F 7 Changing of circulating fluid discharge pressure rise A STP Detection pressure for circulating fluid discharge pressure rise 0 55MPa 80PSI 6 Changing of circulating fluid discharge p...

Page 70: ...tion speed 9 6 7 BCC ON 7 Data length 8BIT 7 Parity check NON 7 Stop bit length 2BIT 7 Response delay time 0 8 Communication range RW 7 Contact input output communication Contact input signal 1 RUN Co...

Page 71: ...t temperature and the set temperature are displayed on the digital display Alarm menu screen is displayed when any alarm is generated See 5 4 PV SV Setting Circulating fluid temperature 2 Change the s...

Page 72: ...shown on the alarm menu display The alarm display appears when an alarm is generated When multiple alarms are generated the latest alarm is displayed on the display Each time the SEL key is pressed th...

Page 73: ...gher pressure side of the refrigerant circuit Refrigerant circuit pressure on the low pressure side Displays the pressure on the lower pressure side of the refrigerant circuit Unused Accumulated opera...

Page 74: ...of the inlet refrigerant temperature to the compressor appears on the digital display PV SV Displays the refrigerant temperature at the compressor inlet port Checking Circulating fluid discharge press...

Page 75: ...5 2 Time display Accumulated time Displayed value 0h to 999h to 1 000h to 99 999h to 100 000h Return to AL28 Pump maintenance alarm is generated when the accumulated operating time of the pump reache...

Page 76: ...ting time of the thermo chiller appears on the digital display PV SV Refer to Table 5 5 2 for the display Checking Accumulated operating time of the dust proof filter 11 Press the SEL key once Display...

Page 77: ...on can be started stopped by operating the RUN STOP key even when the button lock is being activated If you try to change the set value with the key or key while the button lock function is activated...

Page 78: ...are available OFF 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the button lock setting screen appears on the digital display PV SV PV SV PV SV Setting checki...

Page 79: ...operate DIO REMOTE and SERIAL mode operation stop signals have priority Run timer Run timer starts operation after the set time If the thermo chiller is already operating or the pump is operating ind...

Page 80: ...s Set to stop after 5 5 hours Now 1H 2H 3H 4H 5H 6H 7H 8H Stopped Operating Stopped Operating Stopped Run timer Stop timer Set to stop after 2 hours Set to start after 5 5hours Now 1H 2H 3H 4H 5H 6H 7...

Page 81: ...or checking instructions of the timer that is to be used 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the button until the key lock setting display appears on the digital...

Page 82: ...lanation Default Timer OFF to The product will stop automatically after the lapse of set time Setting unit 0 5 hours For example Stop timer setting performed at 4 30 PM to stop the product operation 1...

Page 83: ...s being used Refer to the Communications Operation Manual for further details An example is shown below Set circulating fluid temperature 20 o C READY bandwidth range between the upper and lower limit...

Page 84: ...Sets time for ready completion TEMP READY signal 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the button lock setting display appears on the digital display...

Page 85: ...irculating fluid temperature Setting temperature unit for Centigrade 0 1 o C Setting temperature unit for Fahrenheit 0 1 o F Fahrenheit to Setting checking READY time 6 Press the SEL key once Setting...

Page 86: ...the circulating fluid temperature the circulating fluid temperature after offset which is displayed on the thermo chiller Table 5 9 1 Offset function Offset function Circulating fluid display temperat...

Page 87: ...function and set the offset temperature to 1 0 o C 1 The thermo chiller controls the circulating fluid temperature aiming at 31 o C set circulating fluid temperature plus offset temperature 2 The dis...

Page 88: ...the circulating temperature supplied to the user s equipment Use MODE 3 of the offset function and set the offset temperature to 1 0 o C 1 The thermo chiller controls the circulating fluid temperatur...

Page 89: ...ffset temperature 0 0 o C 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the button lock setting screen appears on the digital display PV SV PV SV PV SV Settin...

Page 90: ...fset temperature is set Setting temperature unit for Centigrade 0 1 o C Setting temperature unit for Fahrenheit 0 1 o F Fahrenheit to 6 Press the MENU key once Returns to the main display which shows...

Page 91: ...failure etc this function restarts the operation when the power supply restores retaining the conditions before the power cut When communication is being used If the communication mode is DIO REMOTE...

Page 92: ...pressing the key until the key lock setting screen appears on the digital display PV SV PV SV PV SV Setting Checking Operation restoration after power failure function 2 Press the SEL key 8 times Set...

Page 93: ...ps operation automatically Repeated automatic operation start and stop of the pump maintains the circulating fluid temperature to 3 o C to 3 o C to prevent the circulating fluid from being frozen When...

Page 94: ...circulate when the pump starts automatic operation In extremely cold weather the heat generated by the pump operation may not be enough to prevent freezing of the circulating fluid During the automati...

Page 95: ...mately 2 seconds Repeat pressing the key until the key lock setting screen appears on the digital display PV SV PV SV PV SV Setting Checkign Anti freezing function 2 Press the SEL key 9 times Setting...

Page 96: ...und Sets button operation sound ON OFF ON 1 Press and hold the MENU button for approximately 2 seconds Repeat pressing the button until the button lock setting screen appears on the digital display PV...

Page 97: ...ge Display Item Contents Default Temperature unit Sets temperature unit o C 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the key lock setting screen appears...

Page 98: ...Item Contents Default setting Pressure unit Sets pressure unit MPa 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the key lock setting screen appears on the di...

Page 99: ...Press and hold the MENU button for approximately 2 seconds Repeat pressing the button until the button lock setting screen appears on the digital display PV SV PV SV PV SV Data reset 2 Press the SEL...

Page 100: ...operating time from the beginning 5 16 2 How to operate accumulated operating time reset function The table below shows the details of the accumulated operating time to be reset and the default setti...

Page 101: ...set Resets the accumulated operating time of the pump Reset of accumulated operating time of the fan 4 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the key loc...

Page 102: ...y PV SV PV SV PV SV 8 Press the SEL key 16 times Resetting screen of the compressor accumulated operating time appears on the digital display PV SV 9 Select with key or key and press SEL key to enter...

Page 103: ...y PV SV PV SV PV SV 11 Press the SEL key 29 times Resetting screen of the accumulated operating time of the dust proof filter appears on the digital display PV SV 12 Select with key or key and press S...

Page 104: ...the warming up function is set ON the RUN light repeats turning ON for 0 5 seconds and OFF for 3 seconds while it is on standby when the pump is not operating The RUN light blinks every 0 3 seconds du...

Page 105: ...at pressing the key until the key lock setting screen appears on the digital display PV SV PV SV PV SV Setting Checking Warming up function 2 Press the SEL key 26 times Setting screen of warming up fu...

Page 106: ...ing up temperature Set value Explanation Initial value Default setting Setting and checking are not available when the warming up function is set OFF Centigrade to Sets the warming up temperature Sett...

Page 107: ...s Initial value Default setting Alarm buzzer sound Sets alarm buzzer sound ON OFF ON 1 Press and hold the MENU key for approximately 2 seconds Repeat pressing the key until the alarm buzzer setting sc...

Page 108: ...Impossible to select 1 Fan when the anti snow coverage function is ON operates as explained in 5 19 Anti Snow Coverage Function 2 The alarm operations of all the object alarms of the P RUN cannot be c...

Page 109: ...irculating fluid discharge pressure rise Set pressure 0 55MPa 80PSI 7 0 05 to 0 6MPa 7 to 87PSI AL09 Circulating fluid discharge pressure drop Set pressure 0 05MPa 7PSI 8 0 05 to 1 00MPa 7 to 145PSI A...

Page 110: ...line fuse cut AL22 Circulating fluid discharge temp sensor failure AL23 Circulating fluid return temp sensor failure AL24 Compressor suction temp sensor failure AL25 Circulating fluid discharge pressu...

Page 111: ...mpressor over current AL47 Pump over current AL50 Incorrect phase error AL51 Phase board over current 12 Water cooled type model does not generate this alarm When the operation setting for the alarm t...

Page 112: ...or Detection temp for the circulating fluid discharge temp drop alarm Alarm threshold 1 0 o C 33 8 o F Operation setting when Circulating fluid discharge pressure rise alarm is generated AL08 Circulat...

Page 113: ...rge temp drop Range over detection timer AL03 Circulating fluid discharge temp rise An alarm will not be generated for the set period of time after the circulating fluid discharge temperature becomes...

Page 114: ...n while the alarm is being generated OFF Operation setting during maintenance of the fan AL29 3 Fan maintenance Alarm operation OFF Operation setting during maintenance of the compressor AL30 Compress...

Page 115: ...nerated Set value Explanation Initial value Default setting Operation continues when this alarm is generated Operation stops when this alarm is generated Setting Checking Operation setting when Circul...

Page 116: ...alarm is set OFF Centigrade to Sets threshold detecting temperature for Circulating fluid discharge temp rise alarm Setting temperature unit for Centigrade 0 1 o C Setting temperature unit for Fahren...

Page 117: ...en the Circulating fluid discharge temp drop alarm is set OFF Centigrade to Sets threshold detecting temperature for Circulating fluid discharge temp drop alarm Setting temperature unit for Centigrade...

Page 118: ...to enter Table 5 19 14 Threshold detecting pressure setting for Circulating fluid discharge pressure rise alarm Set value Explanation Initial value Default setting Setting checking of the alarm is imp...

Page 119: ...scharge pressure drop alarm 18 Press the SEL key once Threshold detecting pressure setting screen for Circulating fluid discharge pressure drop alarm generation appears on the digital display PV SV 19...

Page 120: ...when this alarm is generated Setting Checking Threshold monitoring time setting for Communication error 22 Press the SEL key once Monitoring time setting screen for Communication error alarm appears...

Page 121: ...al detection alarm is generated 26 Press the SEL key once Operation setting screen when Contact input 2 signal detection alarm is detected appears on the digital display PV SV 27 Set the product opera...

Page 122: ...n the ambient temperature is out of the range between the temperatures set for AS 04 and AS 06 AL 03 or AL 04 may be generated at the same time when the product is turned ON Automatic monitoring When...

Page 123: ...o Sets the time when alarm monitoring starts Setting unit is 1 minute Settings of this function and example of alarm generating timing for 5 19 3 Setting of temperature alarm monitoring method and ala...

Page 124: ...ulating fluid temperature ON OFF 250sec 500sec Elapsed time AS 04 set temperature 16oC AS 06 set temperature 14oC 1 2 4 3 5 6 AS 06 Alarm monitoring Fig 5 3 Alarm generation timing Alarm generation ti...

Page 125: ...Circulating fluid temperature Elapsed time Fig 5 4 Alarm generation timing Alarm generation timing Status 1 Start operation of the chiller As the circulating fluid temperature is within the set range...

Page 126: ...essor suction temp AL11 Low compressor suction temp AL12 Low super heat temperature AL13 High compressor discharge pressure AL15 Refrigerant circuit pressure high pressure side drop AL16 Refrigerant c...

Page 127: ...generated Set value Explanation Initial value Default setting This alarm signal is not detected While this setting is ON ALARM light on the operation panel keeps blinking with the light ON for 0 5 sec...

Page 128: ...nerated Set value Explanation Initial value Default setting This alarm signal is not detected Operation continues when this alarm signal is generated Setting Checking Operation setting when Compressor...

Page 129: ...ting when Dust proof filter maintenance alarm is generated Set value Explanation Initial value Default setting This alarm is not detected Operation continues when this alarm is generated Setting Check...

Page 130: ...m is generated is displayed on the digital display SV PV 51 Set the monitoring time before the Dust proof filter maintenance alarm is generated with key or key and press SEL key to enter Table 5 19 33...

Page 131: ...ALT Contact input signal 1 Delay timer time delay of reading Sets the delay timer of reading of contact input signal 1 0 2 Contact input signal 1 OFF detection timer Sets the contact input signal 1 O...

Page 132: ...be performed on the operation panel Sets DIO mode 1 The product is operated with contact input output Sets SERIAL mode 2 Operation and setting are performed by serial communication 1 When the contact...

Page 133: ...g Communication specification 5 Press the SEL key once Setting screen of the communication specification is displayed on the digital display PV SV 6 Select communication specification with key or key...

Page 134: ...Slave address setting for MODBUS Setting range 1 to 99 Setting Checking Communication speed MODBUS 11 Press the SEL key once Setting screen of the communication speed MODBUS is displayed on the digita...

Page 135: ...cking Communication speed simple communication protocol 15 Press the SEL key once Setting screen of communication speed simple communication protocol is displayed on the digital display PV SV 16 Set c...

Page 136: ...communication protocol 19 Press the SEL key once Setting screen of data length simple communication protocol is displayed on the digital display PV SV 20 Set data length simple communication protocol...

Page 137: ...mber Setting Checking Stop bit simple communication protocol 23 Press the SEL key once Setting screen of stop bit simple communication protocol is displayed on the digital display PV SV 24 Set stop bi...

Page 138: ...nication range simple communication protocol 27 Press the SEL key once T Setting screen of communication range simple communication protocol is displayed on the digital display PV SV 28 Set communicat...

Page 139: ...mplified communication protocol 2 External switch signal cannot be set Setting Checking Contact input signal 1 type 31 Press the SEL key once Setting screen of contact input signal 1 type is displayed...

Page 140: ...cking Contact input signal 1 OFF detection timer 35 Press the SEL key once Setting screen of contact input signal 1 OFF detection timer is displayed on the digital display PV SV 36 Set threshold time...

Page 141: ...te signal Setting Checking Contact input signal 2 type 39 Press the SEL key once Setting screen of contact input signal 2 type is displayed on the digital display PV SV 40 Select contact input signal...

Page 142: ...ing Contact input signal 2 OFF detection timer 43 Press the SEL key once Setting screen of contact input signal 2 OFF detection timer is displayed on the digital display PV SV 44 Set threshold time fo...

Page 143: ...ration stop timer setting status signal output Operation restoration from power failure setting status signal output Anti freezing setting status signal output Pass through signal output of the contac...

Page 144: ...ct output signal 1 with key or key and press SEL key to enter Table 5 20 26 Setting of the alarm selected for the contact output signal 1 Set value Explanation Initial value Default setting Setting ch...

Page 145: ...Operation stop timer setting status signal output Operation restoration from power failure setting status signal output Anti freezing setting status signal output Pass through signal output of the con...

Page 146: ...ct output signal 2 with key or key and press SEL key to enter Table 5 20 29 Setting of the alarm selected for the contact output signal 2 Set value Explanation Initial value Default setting Setting ch...

Page 147: ...s signal output Operation stop timer setting status signal output Operation restoration from power failure setting status signal output Anti freezing setting status signal output Pass through signal o...

Page 148: ...et the alarm selected for the contact output signal 3 with key or key and press SEL key to enter Table 5 20 32 Setting of an alarm selected for the contact output signal 3 Set value Explanation Initia...

Page 149: ...ater piping 6 1 1 Option M DI water Pure water piping This option is for customers who use DI water pure water as circulating fluid Circulating fluid wetted materials Stainless Include heat exchanger...

Page 150: ...in the tank Automatic fluid filling does not start when alarm of table 5 19 1 is generated Fluid filling stops if the filling is automatic Table 6 2 1 Table of alarms automatic fluid filling stops doe...

Page 151: ...ation Manual Communication Function for more details It is possible to read the alarm status using serial communication Refer to the Operation Manual Communication Function for more details This produ...

Page 152: ...is the latest alarm The alarm with the largest number is the alarm that was generated first Example of display PV SV PV SV PV SV SEL SEL SEL When the alarms are generated in the order of AL16 AL03 and...

Page 153: ...Press the and buttons simultaneously and the alarm buzzer stops Tips Alarm buzzers can be set not to make sound Refer to 5 1520 Alarm Buzzer Sound Setting It is not necessary to follow the buzzer sto...

Page 154: ...el displays the circulating fluid temperature and the set circulating fluid temperature Contact signal output for contact input output communication stops Refer to the Operation Manual Communication F...

Page 155: ...ermal operation switch is operated AL08 Circulating fluid discharge pressure rise A STP Check that there is no bending collapse or clogging with the external piping EEEE shown on the PI display in the...

Page 156: ...displayed on the PI display of the main display and check monitor display Ask for service for the pressure sensor AL26 Compressor discharge pressure sensor failure P RUN Short circuit or broken wire o...

Page 157: ...there is no power failure such as ground fault short circuit voltage fluctuation abnormal interphase voltage open phase surge Release the compressor thermal trip referring to 7 3 2 How to release the...

Page 158: ...f the customer s power supply facility 2 Remove 12 screws to remove the upper panel Fig 7 1 Removal of upper panel 3 Remove 7 screws to remove the panel for electrical unit Fig 7 2 Remove the panel of...

Page 159: ...sh the reset buttan If the circuit protector tripped make it ON by pushing up the lever Fig 7 3 Thermal relay and circuit protector location and statuses 5 Fasten the front cover of the electrical uni...

Page 160: ...ker of the customer s power supply facility 2 Remove 12 screws to remove the upper panel Fig 7 4 Removal of upper panel 3 Remove 15 screws to remove the Left side panel Fig 7 5 Removal of Left side pa...

Page 161: ...switch directly under the cover the switch is tripped If you press the switch from the cover and you do not feel the switch head directly under the cover the tripping is released You can not see if th...

Page 162: ...rn ON the breaker The breaker of the user s power supply or the optional breaker has failed Replace the breaker No power supply e g Breaker s in the power supplying route has not been turned ON Supply...

Page 163: ...ess Copper mg L 0 1 or less 0 3 or less Sulfide ion mg L Not detected Not detected Ammonium ion mg L 0 1 or less 1 0 or less Residual chlorine mg L 0 3 or less 0 3 or less Separation carbonic acid mg...

Page 164: ...e operation panel There should be no problem for operation Circulating fluid flow rate Check on the operation panel There should be no problem for operation If flow rate has become smaller check for a...

Page 165: ...h a long bristled brush or by air blow to prevent the fins from being deformed or damaged Removal of the dust proof filter 1 The dust proof filters are installed on the front and left sides of the pro...

Page 166: ...eriodically Ensure that the water has not been contaminated and that there is no algae growth Circulating water inside the tank must be clean and there must not be foreign matter inside Use clean wate...

Page 167: ...as an accessory for piping clean the screen mesh inside the strainer at the same time as when replacing the circulating fluid Ensure that there is no circulating fluid in the thermo chiller user s equ...

Page 168: ...replace the mechanical seal Order the mechanical seal described in 8 3 Consumables as a service part Fig 8 3 Check for water leakage from pump Leakage from the mechanical seal It is impossible to prev...

Page 169: ...e with heat generated by automatically operating the pump in the winter season or at night When the time required for increasing the temperature of the circulating fluid needs to be shortened at start...

Page 170: ...Earth leakage breaker 2 Discharge all the circulating fluid completely from the thermo chiller Please refer to 8 4 1 Discharge of the circulating fluid for the method of drain the circulating fluid fr...

Page 171: ...rn port 6 After discharging the circulating fluid from the drain port remove residual liquid in the tank using a syringe or waist cloth 7 Close the ball valve and mount the tank lid How to connect to...

Page 172: ...the facility water piping 3 Remove the facility water piping from the product 4 Open the Left side panel then open the air vent valve The facility water in the product will be drained from the facili...

Page 173: ...strainer 40 meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4pcs 9 Weight dry condition kg Approx 136 1 Use 15 ethylene glycol aqueous solution if operating in a place where the...

Page 174: ...rainer 40 meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4pcs 8 Weight dry condition kg Approx 136 Compliance standard CE Marking EMC directive 2004 108 EC Machinery directive 2...

Page 175: ...Alarm cord list label 2pc English 1pc Japanese 1pc Operation manual 2pc English 1pc Japanese 1pc Y strainer 40 meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4pcs 9 Weight dry c...

Page 176: ...B A 65 Accessory Alarm cord list label 2pc English 1pc Japanese 1pc Operation manual 2pc English 1pc Japanese 1pc Y strainer 40 meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4p...

Page 177: ...t Global Warming Potential GWP Regulation EU No 517 2014 Based on the IPCC AR4 Revised Fluorocarbons Recovery and Destruction Law Japanese law R134a 1 430 1 430 R404A 3 922 3 920 R407C 1 774 1 770 R41...

Page 178: ...02 Chapter 9 Documents 9 2 Outline dimensions HRS090 Series 9 6 9 2 Outline dimensions 9 2 1 HRS090 A 20 40 Fig 9 1 Outline dimensions Dimensions for the positions of the anchor bolts View a a Power s...

Page 179: ...HRX OM T002 Chapter 9 Documents HRS090 Series 9 2 Outline dimensions 9 7 9 2 2 HRS090 W 20 40 Fig 9 2 Outline dimensions Dimensions for the positions of the anchor bolts View a a Power supply 40...

Page 180: ...d circuit Tank TS PS TS Customer s machine Heat load Fig 9 3 Flow diagram HRS090 A 20 40 9 3 2 HRS090 W 20 40 E E PS TS TS PS Compressor Expansion valve B Expansion valve A Dryer Press sensor Ref high...

Page 181: ...mperature o C Cooling capacity kW 0 2 4 6 8 10 12 5 10 15 20 25 30 35 Circulating fluid temperature o C Cooling capacity kW Ambient temperature 32 o C Ambient temperature 40 o C Ambient temperature 45...

Page 182: ...W 20 40 Fig 9 7 Pump capacity HRS090 A W 20 40 0 0 1 0 2 0 3 0 4 0 5 0 10 20 30 40 50 60 70 Circulating fluid flow L min Pressure MPa 0 10 20 30 40 50 Lifting head m Usable range 50Hz Circulating flui...

Page 183: ...d sufficiently This symbol stands for a possible risk of electric shock The product is operated at high voltage and contains uncovered live terminals inside DO NOT operate the product without cover pa...

Page 184: ...ts 9 6 Types of hazard labels HRS090 Series 9 12 9 6 1 Locations of Hazard Labels There are various warning labels on the product to show the potential hazards Fig 9 8 Locations of Hazard Labels Fig 9...

Page 185: ...RS090 Series 9 7 Compliance standard 9 13 9 7 Compliance standard This system conforms to the following standards Table 9 5 Compliance standard Standard Model CE Mark EMC Directive Machinery Directive...

Page 186: ...l Bussy Saint Georges F 77600 Germany SMC Pneumatik GmbH 49 6103 402 0 Boschring 13 15 D 63329 Egelsbach Greece SMC Hellas E P E 30 210 2717265 Anagenniseos 7 9 P C 14342 Nea Philadelphia Athens Hunga...

Page 187: ...r Daily Check Sheet Model no Mfg code Operation conditions Presence of error Present Not present outlet press MPa Supply press MPa Flow rate L min Supply temp Discharge press MPa Temperature Fluid amo...

Page 188: ...HRX OM T002 Chapter 9 Documents 9 9 Daily Check Sheet HRS090 Series 9 16...

Page 189: ...The failure was a secondary failure of the product caused by the failure of equipment connected to the product 6 The failure was caused by a natural disaster such as an earthquake typhoon or flood or...

Page 190: ...form checks and maintenance daily checks and regular checks specified in the Operation Manual and Maintenance Manual 3 Record the check and maintenance results on the daily check sheet attached to the...

Page 191: ......

Page 192: ...101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2016 SM...

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